Chapter XIV: Part IV: Engine Development (1)

I. THE VERTICAL TYPE

The balloon was but a year old when the brothers Robert, in 1784 attempted propulsion of an aerial vehicle by hand-power, and succeeded, to a certain extent, since they were able to make progress when there was only a slight wind to counteract their work. But, as may be easily understood, the manual power provided gave but a very slow speed, and in any wind it all the would-be airship became an uncontrolled balloon.

Henson and Stringfellow, with their light steam engines, were first to attempt conquest of the problem of mechanical propulsion in the air; their work in this direction is so fully linked up with their constructed models that it has been outlined in the section dealing with the development of the aeroplane. But, very shortly after these two began, there came into the field a Monsieur Henri Giffard, who first achieved success in the propulsion by mechanical means of dirigible balloons, for his was the first airship to fly against the wind. He employed a small steam-engine developing about 3 horse-power and weighing 350 lbs. with boiler, fitting the whole in a car suspended from the gas-bag of his dirigible. The propeller which this engine worked was 11 feet in diameter, and the inventor, who made several flights, obtained a speed of 6 miles an hour against a slight wind. The power was not sufficient to render the invention practicable, as the dirigible could only be used in calm weather, but Giffard was sufficiently encouraged by his results to get out plans for immense dirigibles, which through lack of funds he was unable to construct. When, later, his invention of the steam-injector gave him the means he desired, he became blind, and in 1882 died, having built but the one famous dirigible.

This appears to have been the only instance of a steam engine being fitted to a dirigible; the inherent disadvantage of this form of motive power is that a boiler to generate the steam must be carried, and this, together with the weight of water and fuel, renders the steam engine uneconomical in relation to the lift either of plane or gas-bag. Again, even if the weight could be brought down to a reasonable amount, the attention required by steam plant renders it undesirable as a motive power for aircraft when compared with the internal combustion engine.

Maxim, in Artificial and Natural Flight, details the engine which he constructed for use with his giant experimental flying machine, and his description is worthy of reproduction since it is that of the only steam engine besides Giffard's, and apart from those used for the propulsion of models, designed for driving an aeroplane. 'In 1889,' Maxim says, 'I had my attention drawn to some very thin, strong, and comparatively cheap tubes which were being made in France, and it was only after I had seen these tubes that I seriously considered the question of making a flying machine. I obtained a large quantity of them and found that they were very light, that they would stand enormously high pressures, and generate a very large quantity of steam. Upon going into a mathematical calculation of the whole subject, I found that it would be possible to make a machine on the aeroplane system, driven by a steam engine, which would be sufficiently strong to lift itself into the air. I first made drawings of a steam engine, and a pair of these engines was afterwards made. These engines are constructed, for the most part, of a very high grade of cast steel, the cylinders being only 3/32 of an inch thick, the crank shafts hollow, and every part as strong and light as possible. They are compound, each having a high-pressure piston with an area of 20 square inches, a low-pressure piston of 50.26 square inches, and a common stroke of 1 foot. When first finished they were found to weigh 300 lbs. each; but after putting on the oil cups, felting, painting, and making some slight alterations, the weight was brought up to 320 lbs. each, or a total of 640 lbs. for the two engines, which have since developed 362 horsepower with a steam pressure of 320 lbs. per square inch.'

The result is remarkable, being less than 2 lbs. weight per horse-power, especially when one considers the state of development to which the steam engine had attained at the time these experiments were made. The fining down of the internal combustion engine, which has done so much to solve the problems of power in relation to weight for use with aircraft, had not then been begun, and Maxim had nothing to guide him, so far as work on the part of his predecessors was concerned, save the experimental engines of Stringfellow, which, being constructed on so small a scale in comparison with his own, afforded little guidance. Concerning the factor of power, he says: 'When first designing this engine, I did not know how much power I might require from it. I thought that in some cases it might be necessary to allow the high-pressure steam to enter the low-pressure cylinder direct, but as this would involve a considerable loss, I constructed a species of injector. This injector may be so adjusted that when the steam in the boiler rises above a certain predetermined point, say 300 lbs., to the square inch, it opens a valve and escapes past the high-pressure cylinder instead of blowing off at the safety valve. In escaping through this valve, a fall of about 200 lbs. pressure per square inch is made to do work on the surrounding steam and drive it forward in the pipe, producing a pressure on the low-pressure piston considerably higher than the back-pressure on the high-pressure piston. In this way a portion of the work which would otherwise be lost is utilised, and it is possible, with an unlimited supply of steam, to cause the engines to develop an enormous amount of power.'

With regard to boilers, Maxim writes,

'The first boiler which I made was constructed something on the Herreshof principle, but instead of having one simple pipe in one very long coil, I used a series of very small and light pipes, connected in such a manner that there was a rapid circulation through the whole--the tubes increasing in size and number as the steam was generated. I intended that there should be a pressure of about 100 lbs. more on the feed water end of the series than on the steam end, and I believed that this difference in pressure would be sufficient to ensure direct and positive circulation through every tube in the series. The first boiler was exceedingly light, but the workmanship, as far as putting the tubes together was concerned, was very bad, and it was found impossible to so adjust the supply of water as to make dry steam without overheating and destroying the tubes.

'Before making another boiler I obtained a quantity of copper tubes, about 8 feet long, 3/8 inch external diameter, and 1/50 of an inch thick. I subjected about 100 of these tubes to an internal pressure of 1 ton per square inch of cold kerosene oil, and as none of them leaked I did not test any more, but commenced my experiments by placing some of them in a white-hot petroleum fire. I found that I could evaporate as much as 26 1/2 lbs. of water per square foot of heating surface per hour, and that with a forced circulation, although the quantity of water passing was very small but positive, there was no danger of overheating. I conducted many experiments with a pressure of over 400 lbs. per square inch, but none of the tubes failed. I then mounted a single tube in a white-hot furnace, also with a water circulation, and found that it only burst under steam at a pressure of 1,650 lbs. per square inch. A large boiler, having about 800 square feet of heating surface, including the feed-water heater, was then constructed. This boiler is about 4 1/2 feet wide at the bottom, 8 feet long and 6 feet high. It weighs, with the casing, the dome, and the smoke stack and connections, a little less than 1,000 lbs. The water first passes through a system of small tubes--1/4 inch in diameter and 1/60 inch thick--which were placed at the top of the boiler and immediately over the large tubes.... This feed-water heater is found to be very effective. It utilises the heat of the products of combustion after they have passed through the boiler proper and greatly reduces their temperature, while the feed-water enters the boiler at a temperature of about 250 F. A forced circulation is maintained in the boiler, the feed-water entering through a spring valve, the spring valve being adjusted in such a manner that the pressure on the water is always 30 lbs. per square inch in excess of the boiler pressure. This fall of 30 lbs. in pressure acts upon the surrounding hot water which has already passed through the tubes, and drives it down through a vertical outside tube, thus ensuring a positive and rapid circulation through all the tubes. This apparatus is found to act extremely well.'

Thus Maxim, who with this engine as power for his large aeroplane achieved free flight once, as a matter of experiment, though for what distance or time the machine was actually off the ground is matter for debate, since it only got free by tearing up the rails which were to have held it down in the experiment. Here, however, was a steam engine which was practicable for use in the air, obviously, and only the rapid success of the internal combustion engine prevented the steam-producing type from being developed toward perfection.

The first designers of internal combustion engines, knowing nothing of the petrol of these days, constructed their examples with a view to using gas as fuel. As far back as 1872 Herr Paul Haenlein obtained a speed of about 10 miles an hour with a balloon propelled by an internal combustion engine, of which the fuel was gas obtained from the balloon itself. The engine in this case was of the Lenoir type, developing some 6 horse-power, and, obviously, Haenlein's flights were purely experimental and of short duration, since he used the gas that sustained him and decreased the lifting power of his balloon with every stroke of the piston of his engine. No further progress appears to have been made with the gas-consuming type of internal combustion engine for work with aircraft; this type has the disadvantage of requiring either a gas-producer or a large storage capacity for the gas, either of which makes the total weight of the power plant much greater than that of a petrol engine. The latter type also requires less attention when working, and the fuel is more convenient both for carrying and in the matter of carburation.

The first airship propelled by the present-day type of internal combustion engine was constructed by Baumgarten and Wolfert in 1879 at Leipzig, the engine being made by Daimler with a view to working on benzine--petrol as a fuel had not then come to its own. The construction of this engine is interesting since it was one of the first of Daimler's make, and it was the development brought about by the experimental series of which this engine was one that led to the success of the motor-car in very few years, incidentally leading to that fining down of the internal combustion engine which has facilitated the development of the aeroplane with such remarkable rapidity. Owing to the faulty construction of the airship no useful information was obtained from Daimler's pioneer installation, as the vessel got out of control immediately after it was first launched for flight, and was wrecked. Subsequent attempts at mechanically-propelled flight by Wolfert ended, in 1897, in the balloon being set on fire by an explosion of benzine vapour, resulting in the death of both the aeronauts.

Daimler, from 1882 onward, devoted his attention to the perfecting of the small, high-speed petrol engine for motor-car work, and owing to his efforts, together with those of other pioneer engine-builders, the motorcar was made a success. In a few years the weight of this type of engine was reduced from near on a hundred pounds per horse-power to less than a tenth of that weight, but considerable further improvement had to be made before an engine suitable for use with aircraft was evolved.

The increase in power of the engines fitted to airships has made steady progress from the outset; Haenlein's engine developed about 6 horse-power; the Santos-Dumont airship of 1898 was propelled by a motor of 4 horse-power; in 1902 the Lebaudy airship was fitted with an engine of 40 horse-power, while, in 1910, the Lebaudy brothers fitted an engine of nearly 300 horsepower to the airship they were then constructing--1,400 horse-power was common in the airships of the War period, and the later British rigids developed yet more.

Before passing on to consideration of the petrol-driven type of engine, it is necessary to accord brief mention to the dirigible constructed in 1884 by Gaston and Albert Tissandier, who at Grenelle, France, achieved a directed flight in a wind of 8 miles an hour, obtaining their power for the propeller from 1 1/3 horse-power Siemens electric motor, which weighed 121 lbs. and took its current from a bichromate battery weighing 496 lbs. A two-bladed propeller, 9 feet in diameter, was used, and the horse-power output was estimated to have run up to 1 1/2 as the dirigible successfully described a semicircle in a wind of 8 miles an hour, subsequently making headway transversely to a wind of 7 miles an hour. The dirigible with which this motor was used was of the conventional pointed-end type, with a length of 92 feet, diameter of 30 feet, and capacity of 37,440 cubic feet of gas. Commandant Renard, of the French army balloon corps, followed up Tissandier's attempt in the next year--1885--making a trip from Chalais-Meudon to Paris and returning to the point of departure quite successfully. In this case the motive power was derived from an electric plant of the type used by the Tissandiers, weighing altogether 1,174 lbs., and developing 9 horsepower. A speed of 14 miles an hour was attained with this dirigible, which had a length of 165 feet, diameter of 27 feet, and capacity of 65,836 cubic feet of gas.

Reverting to the petrol-fed type again, it is to be noted that Santos-Dumont was practically the first to develop the use of the ordinary automobile engine for air work--his work is of such importance that it has been considered best to treat of it as one whole, and details of the power plants are included in the account of his experiments. Coming to the Lebaudy brothers and their work, their engine of 1902 was a 40 horse-power Daimler, four-cylindered; it was virtually a large edition of the Daimler car engine, the arrangement of the various details being on the lines usually adopted for the standard Daimler type of that period. The cylinders were fully water-jacketed, and no special attempt toward securing lightness for air work appears to have been made.

The fining down of detail that brought weight to such limits as would fit the engine for work with heavier-than-air craft appears to have waited for the brothers Wright. Toward the end of 1903 they fitted to their first practicable flying machine the engine which made the historic first aeroplane flight; this engine developed 30 horse-power, and weighed only about 7 lbs. per horse-power developed, its design and workmanship being far ahead of any previous design in this respect, with the exception of the remarkable engine, designed by Manly, installed in Langley's ill-fated aeroplane--or 'aerodrome,' as he preferred to call it--tried in 1903.

The light weight of the Wright brothers' engine did not necessitate a high number of revolutions per minute to get the requisite power; the speed was only 1,300 revolutions per minute, which, with a piston stroke of 3.94 inches, was quite moderate. Four cylinders were used, the cylinder diameter being 4.42 inches; the engine was of the vertical type, arranged to drive two propellers at a rate of about 350 revolutions per minute, gearing being accomplished by means of chain drive from crank-shaft end to propeller spindle.

The methods adopted by the Wrights for obtaining a light-weight engine were of considerable interest, in view of the fact that the honour of first achieving flight by means of the driven plane belongs to them--unless Ader actually flew as he claimed. The cylinders of this first Wright engine were separate castings of steel, and only the barrels were jacketed, this being done by fixing loose, thin aluminium covers round the outside of each cylinder. The combustion head and valve pockets were cast together with the cylinder barrel, and were not water cooled. The inlet valves were of the automatic type, arranged on the tops of the cylinders, while the exhaust valves were also overhead, operated by rockers and push-rods. The pistons and piston rings were of the ordinary type, made of cast-iron, and the connecting rods were circular in form, with a hole drilled down the middle of each to reduce the weight.

Necessity for increasing power and ever lighter weight in relation to the power produced has led to the evolution of a number of different designs of internal combustion engines. It was quickly realised that increasing the number of cylinders on an engine was a better way of getting more power than that of increasing the cylinder diameter, as the greater number of cylinders gives better torque-even turning effect--as well as keeping down the weight--this latter because the bigger cylinders must be more stoutly constructed than the small sizes; this fact has led to the construction of engines having as many as eighteen cylinders, arranged in three parallel rows in order to keep the length of crankshaft within reasonable limits. The aero engine of to-day may, roughly, be divided into four classes: these are the V type, in which two rows of cylinders are set parallel at a certain angle to each other; the radial type, which consists of cylinders arranged radially and remaining stationary while the crankshaft revolves; the rotary, where the cylinders are disposed round a common centre and revolve round a stationary shaft, and the vertical type, of four or six cylinders--seldom more than this--arranged in one row. A modification of the V type is the eighteen-cylindered engine--the Sunbeam is one of the best examples--in which three rows of cylinders are set parallel to each other, working on a common crankshaft. The development these four types started with that of the vertical--the simplest of all; the V, radial, and rotary types came after the vertical, in the order given.

The evolution of the motor-car led to the adoption of the vertical type of internal combustion engine in preference to any other, and it followed naturally that vertical engines should be first used for aeroplane propulsion, as by taking an engine that had been developed to some extent, and adapting it to its new work, the problem of mechanical flight was rendered easier than if a totally new type had had to be evolved. It was quickly realised--by the Wrights, in fact-that the minimum of weight per horse-power was the prime requirement for the successful development of heavier-than-air machines, and at the same time it was equally apparent that the utmost reliability had to be obtained from the engine, while a third requisite was economy, in order to reduce the weight of petrol necessary for flight.

Daimler, working steadily toward the improvement of the internal combustion engine, had made considerable progress by the end of last century. His two-cylinder engine of 1897 was approaching to the present-day type, except as regards the method of ignition; the cylinders had 3.55 inch diameter, with a 4.75 inch piston stroke, and the engine was rated at 4.5 brake horse-power, though it probably developed more than this in actual running at its rated speed of 800 revolutions per minute. Power was limited by the inlet and exhaust passages, which, compared with present-day practice, were very small. The heavy castings of which the engine was made up are accounted for by the necessity for considering foundry practice of the time, for in 1897 castings were far below the present-day standard. The crank-case of this two-cylinder vertical Daimler engine was the only part made of aluminium, and even with this no attempt was made to attain lightness, for a circular flange was cast at the bottom to form a stand for the engine during machining and erection. The general design can be followed from the sectional views, and these will show, too, that ignition was by means of a hot tube on the cylinder head, which had to be heated with a blow-lamp before starting the engine. With all its well known and hated troubles, at that time tube ignition had an advantage over the magneto, and the coil and accumulator system, in reliability; sparking plugs, too, were not so reliable then as they are now. Daimler fitted a very simple type of carburettor to this engine, consisting only of a float with a single jet placed in the air passage. It may be said that this twin-cylindered vertical was the first of the series from which has been evolved the Mercedes-Daimler car and airship engines, built in sizes up to and even beyond 240 horse-power.

In 1901 the development of the petrol engine was still so slight that it did not admit of the construction, by any European maker, of an engine weighing less than 12 lbs. per horse-power. Manly, working at the instance of Professor Langley, produced a five-cylindered radial type engine, in which both the design and workmanship showed a remarkable advance in construction. At 950 revolutions per minute it developed 52.4 horse-power, weighing only 2.4 pounds per horse-power; it was a very remarkable achievement in engine design, considering the power developed in relation to the total weight, and it was, too, an interruption in the development of the vertical type which showed that there were other equally great possibilities in design.

In England, the first vertical aero-engine of note was that designed by Green, the cylinder dimensions being 4.15 inch diameter by 4.75 stroke--a fairly complete idea of this engine can be obtained from the accompanying diagrams. At a speed of 1,160 revolutions per minute it developed 35 brake horse-power, and by accelerating up to 1,220 revolutions per minute a maximum of 40 brake horse-power could be obtained--the first-mentioned was the rated working speed of the engine for continuous runs. A flywheel, weighing 23.5 lbs., was fitted to the engine, and this, together with the ignition system, brought the weight up to 188 lbs., giving 5.4 lbs. per horse-power. In comparison with the engine fitted to the Wrights' aeroplane a greater power was obtained from approximately the same cylinder volume, and an appreciable saving in weight had also been effected. The illustration shows the arrangement of the vertical valves at the top of the cylinder and the overhead cam shaft, while the position of the carburettor and inlet pipes can be also seen. The water jackets were formed by thin copper casings, each cylinder being separate and having its independent jacket rigidly fastened to the cylinder at the top only, thus allowing for free expansion of the casing; the joint at the bottom end was formed by sliding the jacket over a rubber ring. Each cylinder was bolted to the crank-case and set out of line with the crankshaft, so that the crank has passed over the upper dead centre by the time that the piston is at the top of its stroke when receiving the full force of fuel explosion. The advantage of this desaxe setting is that the pressure in the cylinder acts on the crank-pin with a more effective leverage during that part of the stroke when that pressure is highest, and in addition the side pressure of the piston on the cylinder wall, due to the thrust of the connecting rod, is reduced. Possibly the charging of the cylinder is also more complete by this arrangement, owing to the slower movement of the piston at the bottom of its stroke allowing time for an increased charge of mixture to enter the cylinder.

A 60 horse-power engine was also made, having four vertical cylinders, each with a diameter of 5.5 inches and stroke of 5.75 inches, developing its rated power at 1,100 revolutions per minute. By accelerating up to 1,200 revolutions per minute 70 brake horsepower could be obtained, and a maximum of 80 brake horse-power was actually attained with the type. The flywheel, fitted as with the original 35 horse-power engine, weighed 37 lbs.; with this and with the ignition system the total weight of the engine was only 250 lbs., or 4.2 lbs. per horse-power at the normal rating. In this design, however, low weight in relation to power was not the ruling factor, for Green gave more attention to reliability and economy of fuel consumption, which latter was approximately 0.6 pint of petrol per brake horse-power per hour. Both the oil for lubricating the bearings and the water for cooling the cylinders were circulated by pumps, and all parts of the valve gear, etc., were completely enclosed for protection from dust.

A later development of the Green engine was a six-cylindered vertical, cylinder dimensions being 5.5 inch diameter by 6 inch stroke, developing 120 brake horsepower when running at 1,250 revolutions per minute. The total weight of the engine with ignition system 398 was 440 lbs., or 3.66 lbs. per horse-power. One of these engines was used on the machine which, in 1909, won the prize of L1,000 for the first circular mile flight, and it may be noted, too, that S. F. Cody, making the circuit of England in 1911, used a four-cylinder Green engine. Again, it was a Green engine that in 1914 won the L5,000 prize offered for the best aero engine in the Naval and Military aeroplane engine competition.

Manufacture of the Green engines, in the period of the War, had standardised to the production of three types. Two of these were six-cylinder models, giving respectively 100 and 150 brake horse-power, and the third was a twelve-cylindered model rated at 275 brake horse-power.

In 1910 J. S. Critchley compiled a list showing the types of engine then being manufactured; twenty-two out of a total of seventy-six were of the four-cylindered vertical type, and in addition to these there were two six-cylindered verticals. The sizes of the four-cylinder types ranged from 26 up to 118 brake horse-power; fourteen of them developed less than 50 horse-power, and only two developed over 100 horse-power.

It became apparent, even in the early stages of heavier-than-air flying, that four-cylinder engines did not produce the even torque that was required for the rotation of the power shaft, even though a flywheel was fitted to the engine. With this type of engine the breakage of air-screws was of frequent occurrence, and an engine having a more regular rotation was sought, both for this and to avoid the excessive vibration often experienced with the four-cylinder type. Another, point that forced itself on engine builders was that the increased power which was becoming necessary for the propulsion of aircraft made an increase in the number of cylinders essential, in order to obtain a light engine. An instance of the weight reduction obtainable in using six cylinders instead of four is shown in Critchley's list, for one of the four-cylinder engines developed 118.5 brake horse-power and weighed 1,100 lbs., whereas a six-cylinder engine by the same manufacturer developed 117.5 brake horse-power with a weight of 880 lbs., the respective cylinder dimensions being 7.48 diameter by 9.06 stroke for the four-cylinder engine, and 6.1 diameter by 7.28 stroke for the six-cylinder type.

A list of aeroplane engines, prepared in 1912 by Graham Clark, showed that, out of the total number of 112 engines then being manufactured, forty-two were of the vertical type, and of this number twenty-four had four-cylinders while sixteen were six-cylindered. The German aeroplane engine trials were held a year later, and sixty-six engines entered the competition, fourteen of these being made with air-cooled cylinders. All of the ten engines that were chosen for the final trials were of the water-cooled type, and the first place was won by a Benz four-cylinder vertical engine which developed 102 brake horse-power at 1,288 revolutions per minute. The cylinder dimensions of this engine were 5.1 inch diameter by 7.1 inch stroke, and the weight of the engine worked out at 3.4 lbs. per brake horse-power. During the trials the full-load petrol consumption was 0.53 pint per horse-power per hour, and the amount of lubricating oil used was 0.0385 pint per brake horse-power per hour. In general construction this Benz engine was somewhat similar to the Green engine already described; the overhead valves, fitted in the tops of the cylinders, were similarly arranged, as was the cam-shaft; two springs were fitted to each of the valves to guard against the possibility of the engine being put out of action by breakage of one of the springs, and ignition was obtained by two high-tension magnetos giving simultaneous sparks in each cylinder by means of two sparking plugs--this dual ignition reduced the possibility of ignition troubles. The cylinder jackets were made of welded sheet steel so fitted around the cylinder that the head was also water-cooled, and the jackets were corrugated in the middle to admit of independent expansion. Even the lubrication system was duplicated, two sets of pumps being used, one to circulate the main supply of lubricating oil, and the other to give a continuous supply of fresh oil to the bearings, so that if the supply from one pump failed the other could still maintain effective lubrication.

Development of the early Daimler type brought about the four-cylinder vertical Mercedes-Daimler engine of 85 horse-power, with cylinders of 5.5 diameter with 5.9 inch stroke, the cylinders being cast in two pairs. The overhead arrangement of valves was adopted, and in later designs push-rods were eliminated, the overhead cam-shaft being adopted in their place. By 1914 the four-cylinder Mercedes-Daimler had been partially displaced from favour by a six-cylindered model, made in two sizes; the first of these gave a nominal brake horse-power of 80, having cylinders of 4.1 inches diameter by 5.5 inches stroke; the second type developed 100 horse-power with cylinders 4.7 inches in diameter and 5.5 inches stroke, both types being run at 1,200 revolutions per minute. The cylinders of both these types were cast in pairs, and, instead of the water jackets forming part of the casting, as in the design of the original four-cylinder Mercedes-Daimler engine, they were made of steel welded to flanges on the cylinders. Steel pistons, fitted with cast-iron rings, were used, and the overhead arrangement of valves and cam-shaft was adopted. About 0.55 pint per brake horse-power per hour was the usual fuel consumption necessary to full load running, and the engine was also economical as regards the consumption of lubricating oil, the lubricating system being 'forced' for all parts, including the cam-shaft. The shape of these engines was very well suited for work with aircraft, being narrow enough to admit of a streamline form being obtained, while all the accessories could be so mounted as to produce little or no wind resistance, and very little obstruction to the pilot's view.

The eight-cylinder Mercedes-Daimler engine, used for airship propulsion during the War, developed 240 brake horse-power at 1,100 revolutions per minute; the cylinder dimensions were 6.88 diameter by 6.5 stroke--one of the instances in which the short stroke in relation to bore was very noticeable.

Other instances of successful vertical design-the types already detailed are fully sufficient to give particulars of the type generally--are the Panhard, Chenu, Maybach, N.A.G., Argus, Mulag, and the well-known Austro-Daimler, which by 1917 was being copied in every combatant country. There are also the later Wright engines, and in America the Wisconsin six-cylinder vertical, weighing well under 4 lbs. per horse-power, is evidence of the progress made with this first type of aero engine to develop.

II. THE VEE TYPE

An offshoot from the vertical type, doubling the power of this with only a very slight--if any--increase in the length of crankshaft, the Vee or diagonal type of aero engine leaped to success through the insistent demand for greater power. Although the design came after that of the vertical engine, by 1910, according to Critchley's list of aero engines, there were more Vee type engines being made than any other type, twenty-five sizes being given in the list, with an average rating of 57.4 brake horse-power.

The arrangement of the cylinders in Vee form over the crankshaft, enabling the pistons of each pair of opposite cylinders to act upon the same crank pin, permits of a very short, compact engine being built, and also permits of reduction of the weight per horsepower, comparing this with that of the vertical type of engine, with one row of cylinders. Further, at the introduction of this type of engine it was seen that crankshaft vibration, an evil of the early vertical engines, was practically eliminated, as was the want of longitudinal stiffness that characterised the higher-powered vertical engines.

Of the Vee type engines shown in Critchley's list in 1910 nineteen different sizes were constructed with eight cylinders, and with horse-powers ranging from thirty to just over the hundred; the lightest of these weighed 2.9 lbs. per horse-power--a considerable advance in design on the average vertical engine, in this respect of weight per horse-power. There were also two sixteen-cylinder engines of Vee design, the larger of which developed 134 horse-power with a weight of only 2 lbs. per brake horse-power. Subsequent developments have indicated that this type, with the further development from it of the double-Vee, or engine with three rows of cylinders, is likely to become the standard design of aero engine where high powers are required. The construction permits of placing every part so that it is easy of access, and the form of the engine implies very little head resistance, while it can be placed on the machine--supposing that machine to be of the single-engine type--in such a way that the view of the pilot is very little obstructed while in flight.

An even torque, or great uniformity of rotation, is transmitted to the air-screw by these engines, while the design also permits of such good balance of the engine itself that vibration is practically eliminated. The angle between the two rows of cylinders is varied according to the number of cylinders, in order to give working impulses at equal angles of rotation and thus provide even torque; this angle is determined by dividing the number of degrees in a circle by the number of cylinders in either row of the engine. In an eight-cylindered Vee type engine, the angle between the cylinders is 90 degrees; if it is a twelve-cylindered engine, the angle drops to 60 degrees.

One of the earliest of the British-built Vee type engines was an eight-cylinder 50 horse-power by the Wolseley Company, constructed in 1908 with a cylinder bore of 3.75 inches and stroke of 5 inches, running at a normal speed of 1,350 revolutions per minute. With this engine, a gearing was introduced to enable the propeller to run at a lower speed than that of the engine, the slight loss of efficiency caused by the friction of the gearing being compensated by the slower speed of the air-screw, which had higher efficiency than would have been the case if it had been run at the engine speed. The ratio of the gearing--that is, the speed of the air-screw relatively to that of the engine, could be chosen so as to suit exactly the requirements of the air-screw, and the gearing itself, on this engine, was accomplished on the half-speed shaft actuating the valves.

Very soon after this first design had been tried out, a second Vee type engine was produced which, at 1,200 revolutions per minute, developed 60 horse-power; the size of this engine was practically identical with that of its forerunner, the only exception being an increase of half an inch in the cylinder stroke--a very long stroke of piston in relation to the bore of the cylinder. In the first of these two engines, which was designed for airship propulsion, the weight had been about 8 lbs. per brake horse-power, no special attempt appearing to have been made to fine down for extreme lightness; in this 60 horse-power design, the weight was reduced to 6.1 lbs. per horse-power, counting the latter as normally rated; the engine actually gave a maximum of 75 brake horse-power, reducing the ratio of weight to power very considerably below the figure given.

The accompanying diagram illustrates a later Wolseley model, end elevation, the eight-cylindered 120 horse-power Vee type aero engine of the early war period. With this engine, each crank pin has two connecting rods bearing on it, these being placed side by side and connected to the pistons of opposite cylinders and the two cylinders of the pair are staggered by an amount equal to the width of the connecting rod bearing, to afford accommodation for the rods. The crankshaft was a nickel chrome steel forging, machined hollow, with four crank pins set at 180 degrees to each other, and carried in three bearings lined with anti-friction metal. The connecting rods were made of tubular nickel chrome steel, and the pistons of drawn steel, each being fitted with four piston rings. Of these the two rings nearest to the piston head were of the ordinary cast-iron type, while the others were of phosphor bronze, so arranged as to take the side thrust of the piston. The cylinders were of steel, arranged in two groups or rows of four, the angular distance between them being 90 degrees. In the space above the crankshaft, between the cylinder rows, was placed the valve-operating mechanism, together with the carburettor and ignition system, thus rendering this a very compact and accessible engine. The combustion heads of the cylinders were made of cast-iron, screwed into the steel cylinder barrels; the water-jacket was of spun aluminium, with one end fitting over the combustion head and the other free to slide on the cylinder; the water-joint at the lower end was made tight by a Dermatine ring carried between small flanges formed on the cylinder barrel. Overhead valves were adopted, and in order to make these as large as possible the combustion chamber was made slightly larger in diameter than the cylinder, and the valves set at an angle. Dual ignition was fitted in each cylinder, coil and accumulator being used for starting and as a reserve in case of failure of the high-tension magneto system fitted for normal running. There was a double set of lubricating pumps, ensuring continuity of the oil supply to all the bearings of the engine.

The feature most noteworthy in connection with the running of this type of engine was its flexibility; the normal output of power was obtained with 1,150 revolutions per minute of the crankshaft, but, by accelerating up to 1,400 revolutions, a maximum of 147 brake horse-power could be obtained. The weight was about 5 lbs. per horse-power, the cylinder dimensions being 5 inches bore by 7 inches stroke. Economy in running was obtained, the fuel consumption being 0.58 pint per brake horse-power per hour at full load, with an expenditure of about 0.075 pint of lubricating oil per brake horse-power per hour.

Another Wolseley Vee type that was standardised was a 90 horse-power eight-cylinder engine running at 1,800 revolutions per minute, with a reducing gear introduced by fitting the air screw on the half-speed shaft. First made semi-cooled--the exhaust valve was left air-cooled, and then entirely water-jacketed--this engine demonstrated the advantage of full water cooling, for under the latter condition the same power was developed with cylinders a quarter of an inch less in diameter than in the semi-cooled pattern; at the same time the weight was brought down to 4 1/2 lbs. per horsepower.

A different but equally efficient type of Vee design was the Dorman engine, of which an end elevation is shown; this developed 80 brake horse-power at a speed of 1,300 revolutions per minute, with a cylinder bore of 5 inches; each cylinder was made in cast-iron in one piece with the combustion chamber, the barrel only being water-jacketed. Auxiliary exhaust ports were adopted, the holes through the cylinder wall being uncovered by the piston at the bottom of its stroke--the piston, 4.75 inches in length, was longer than its stroke, so that these ports were covered when it was at the top of the cylinder. The exhaust discharged through the ports into a belt surrounding the cylinder, the belts on the cylinders being connected so that the exhaust gases were taken through a single pipe. The air was drawn through the crank case, before reaching the carburettor, this having the effect of cooling the oil in the crank case as well as warming the air and thus assisting in vaporising the petrol for each charge of the cylinders. The inlet and exhaust valves were of the overhead type, as may be gathered from the diagram, and in spite of cast-iron cylinders being employed a light design was obtained, the total weight with radiator, piping, and water being only 5.5 lbs. per horse-power.

Here was the antithesis of the Wolseley type in the matter of bore in relation to stroke; from about 1907 up to the beginning of the war, and even later, there was controversy as to which type--that in which the bore exceeded the stroke, or vice versa--gave greater efficiency. The short-stroke enthusiasts pointed to the high piston speed of the long-stroke type, while those who favoured the latter design contended that full power could not be obtained from each explosion in the short-stroke type of cylinder. It is now generally conceded that the long-stroke engine yields higher efficiency, and in addition to this, so far as car engines are concerned, the method of rating horse-power in relation to bore without taking stroke into account has given the long-stroke engine an advantage, actual horse-power with a long stroke engine being in excess of the nominal rating. This may have had some influence on aero engine design, but, however this may have been, the long-stroke engine has gradually come to favour, and its rival has taken second place.

For some time pride of place among British Vee type engines was held by the Sunbeam Company, which, owing to the genius of Louis Coatalen, together with the very high standard of construction maintained by the firm, achieved records and fame in the middle and later periods of the war. Their 225 horse-power twelve-cylinder engine ran at a normal speed of 2,000 revolutions per minute; the air screw was driven through gearing at half this speed, its shaft being separate from the timing gear and carried in ball-bearings on the nose-piece of the engine. The cylinders were of cast-iron, entirely water-cooled; a thin casing formed the water-jacket, and a very light design was obtained, the weight being only 3.2 lbs. per horse-power. The first engine of Sunbeam design had eight cylinders and developed 150 horse-power at 2,000 revolutions per minute; the final type of Vee design produced during the war was twelve-cylindered, and yielded 310 horse-power with cylinders 4.3 inches bore by 6.4 inches stroke. Evidence in favour of the long-stroke engine is afforded in this type as regards economy of working; under full load, working at 2,000 revolutions per minute, the consumption was 0.55 pints of fuel per brake horse-power per hour, which seems to indicate that the long stroke permitted of full use being made of the power resulting from each explosion, in spite of the high rate of speed of the piston.

Developing from the Vee type, the eighteen-cylinder 475 brake horse-power engine, designed during the war, represented for a time the limit of power obtainable from a single plant. It was water-cooled throughout, and the ignition to each cylinder was duplicated; this engine proved fully efficient, and economical in fuel consumption. It was largely used for seaplane work, where reliability was fully as necessary as high power.

The abnormal needs of the war period brought many British firms into the ranks of Vee-type engine-builders, and, apart from those mentioned, the most notable types produced are the Rolls-Royce and the Napier. The first mentioned of these firms, previous to 1914 had concentrated entirely on car engines, and their very high standard of production in this department of internal combustion engine work led, once they took up the making of aero engines, to extreme efficiency both of design and workmanship. The first experimental aero engine, of what became known as the 'Eagle' type, was of Vee design--it was completed in March of 1915--and was so successful that it was standardised for quantity production. How far the original was from the perfection subsequently ascertained is shown by the steady increase in developed horse-power of the type; originally designed to develop 200 horse-power, it was developed and improved before its first practical trial in October of 1915, when it developed 255 horsepower on a brake test. Research and experiment produced still further improvements, for, without any enlargement of the dimensions, or radical alteration in design, the power of the engine was brought up to 266 horse-power by March of 1916, the rate of revolutions of 1,800 per minute being maintained throughout. July, 1916 gave 284 horse-power; by the cud of the year this had been increased to 322 horse-power; by September of 1917 the increase was to 350 horse-power, and by February of 1918 then 'Eagle' type of engine was rated at 360 horse-power, at which standard it stayed. But there is no more remarkable development in engine design than this, a 75 per cent increase of power in the same engine in a period of less than three years.

To meet the demand for a smaller type of engine for use on training machines, the Rolls-Royce firm produced the 'Hawk' Vee-type engine of 100 horsepower, and, intermediately between this and the 'Eagle,' the 'Falcon' engine came to being with an original rated horse-power of 205 at 1,800 revolutions per minute, in April of 1916. Here was another case of growth of power in the same engine through research, almost similar to that of the 'Eagle' type, for by July of 1918 the 'Falcon' was developing 285 horse-power with no radical alteration of design. Finally, in response to the constant demand for increase of power in a single plant, the Rolls-Royce company designed and produced the 'Condor' type of engine, which yielded 600 horse-power on its first test in August of 1918. The cessation of hostilities and consequent falling off in the demand for extremely high-powered plants prevented the 'Condor' being developed to its limit, as had been the 'Falcon' and 'Eagle' types.

The 'Eagle 'engine was fitted to the two Handley-Page aeroplanes--which made flights from England to India--it was virtually standard on the Handley-Page bombers of the later War period, though to a certain extent the American 'Liberty' engine was also used. Its chief record, however, is that of being the type fitted to the Vickers-Vimy aeroplane which made the first Atlantic flight, covering the distance of 1,880 miles at a speed averaging 117 miles an hour.

The Napier Company specialised on one type of engine from the outset, a power plant which became known as the 'Lion' engine, giving 450 horse-power with twelve cylinders arranged in three rows of four each. Considering the engine as 'dry,' or without fuel and accessories, an abnormally light weight per horse-power--only 1.89 lbs.--was attained when running at the normal rate of revolution. The cylinders and water-jackets are of steel, and there is fitted a detachable aluminium cylinder head containing inlet and exhaust valves and valve actuating mechanism; pistons are of aluminium alloy, and there are two inlet and two exhaust valves to each cylinder, the whole of the valve mechanism being enclosed in an oil-tight aluminium case. Connecting rods and crankshaft are of steel, the latter being machined from a solid steel forging and carried in five roller bearings and one plain bearing at the forward end. The front end of the crank-case encloses reduction gear for the propeller shaft, together with the shaft and bearings. There are two suction and one pressure type oil pumps driven through gears at half-engine speed, and two 12 spark magnetos, giving 2 sparks in each cylinder.

The cylinders are set with the central row vertical, and the two side rows at angles of 60 degrees each; cylinder bore is 5 1/2 inches, and stroke 5 1/8 inches; the normal rate of revolution is 1,350 per minute, and the reducing gear gives one revolution of the propeller shaft to 1.52 revolutions of crankshaft. Fuel consumption is 0.48lbs. of fuel per brake horse-power hour at full load, and oil consumption is 0.020 lbs. per brake horsepower hour. The dry weight of the engine, complete with propeller boss, carburettors, and induction pipes, is 850 lbs., and the gross weight in running order, with fuel and oil for six hours working, is 2,671 lbs., exclusive of cooling water.

To this engine belongs an altitude record of 30,500 feet, made at Martlesham, near Ipswich, on January 2nd, 1919, by Captain Lang, R.A.F., the climb being accomplished in 66 minutes 15 seconds. Previous to this, the altitude record was held by an Italian pilot, who made 25,800 feet in an hour and 57 minutes in 1916. Lang's climb was stopped through the pressure of air, at the altitude he reached, being insufficient for driving the small propellers on the machine which worked the petrol and oil pumps, or he might have made the height said to have been attained by Major Schroeder on February 27th, 1920, at Dayton, Ohio. Schroeder is said to have reached an altitude of 36,020 feet on a Napier biplane, and, owing to failure of the oxygen supply, to have lost consciousness, fallen five miles, righted his machine when 2,000 feet in the air, and alighted successfully. Major Schroeder is an American.

Turning back a little, and considering other than British design of Vee and double-Vee or 'Broad arrow' type of engine, the Renault firm from the earliest days devoted considerable attention to the development of this type, their air-cooled engines having been notable examples from the earliest days of heavier-than-air machines. In 1910 they were making three sizes of eight-cylindered Vee-type engines, and by 1915 they had increased to the manufacture of five sizes, ranging from 25 to 100 brake horse-power, the largest of the five sizes having twelve cylinders but still retaining the air-cooled principle. The De Dion firm, also, made Vee-type engines in 1914, being represented by an 80 horse-power eight-cylindered engine, air-cooled, and a 150 horse-power, also of eight cylinders, water-cooled, running at a normal rate of 1,600 revolutions per minute. Another notable example of French construction was the Panhard and Levassor 100 horse-power eight-cylinder Vee engine, developing its rated power at 1,500 revolutions per minute, and having the--for that time--low weight of 4.4 lbs. per horse-power.

American Vee design has followed the British fairly cclosely; the Curtiss Company produced originally a 75 horse-power eight-cylinder Vee type running at 1,200 revolutions per minute, supplementing this with a 170 horse-power engine running at 1,600 revolutions per minute, and later with a twelve-cylinder model Vee type, developing 300 horse-power at 1,500 revolutions per minute, with cylinder bore of 5 inches and stroke of 7 inches. An exceptional type of American design was the Kemp Vee engine of 80 horse-power in which the cylinders were cooled by a current of air obtained from a fan at the forward end of the engine. With cylinders of 4.25 inches bore and 4.75 inches stroke, the rater power was developed at 1,150 revolutions per minute, and with the engine complete the weight was only 4.75 lbs. per horse-power.

III. THE RADIAL TYPE

The very first successful design of internal combustion aero engine made was that of Charles Manly, who built a five-cylinder radial engine in 1901 for use with Langley's 'aerodrome,' as the latter inventor decided to call what has since become known as the aeroplane. Manly made a number of experiments, and finally decided on radial design, in which the cylinders are so rayed round a central crank-pin that the pistons act successively upon it; by this arrangement a very short and compact engine is obtained, with a minimum of weight, and a regular crankshaft rotation and perfect balance of inertia forces.

When Manly designed his radial engine, high speed internal combustion engines were in their infancy, and the difficulties in construction can be partly realised when the lack of manufacturing methods for this high-class engine work, and the lack of experimental data on the various materials, are taken into account. During its tests, Manly's engine developed 52.4 brake horsepower at a speed of 950 revolutions per minute, with the remarkably low weight of only 2.4 lbs. per horsepower; this latter was increased to 3.6 lbs. when the engine was completed by the addition of ignition system, radiator, petrol tank, and all accessories, together with the cooling water for the cylinders.