Chapter IV: Part 4
_Sludge-pit._--The sludge-pit, used when cleaning out the tanks, is carried 639 m. northward, far enough to get the available fall to drain the bottom of the detritus chambers and liquefying tanks. The drainage pipe was formed of 56-cm. (22-in.) concrete tubes. The sludge-pit is merely an excavation in the earth 20 m. square and 2 m. deep, the sides having a slope of 1-1/2 to 1. An overflow drains the pit to an irrigation ditch, the solid matter being allowed to settle and the liquid to drain off. From time to time it is proposed to dig out the solids and plow them into the land.
_General._--To the east of the tanks a 3-roomed house has been built for the inspector.
In order to provide a good supply of water for cleaning operations, a well 22 m. deep has been sunk and is fitted with pumps operated by an Eclipse windmill, 4 m. in diameter, on a tower 22 m. high, which delivers the pump water to a circular wooden tank of 20,000 liters capacity.
The work in connection with the purification tanks was carried out by the Company's own staff; it was begun on September 10th, 1908, and practically completed by the first week in January, 1909.
At the time of writing, the tanks have to deal with the sewage from a population of only 10,000 persons, as only from 15 to 20% of the connections have been made. The sewage, therefore, has been diluted with several times its volume of surplus water, and the necessary scum on the top of the sewage in the tanks has not yet assumed the usual thick matty condition observed in most systems. As there are no available means in Monterrey of having proper determinations made of the degree of purification which takes place in the passage of the sewage through the liquefying tanks, a few simple tests have been made. These tests were limited to the determination of the amount of oxygen absorbed in 4 hours, and show a purification of 50% in passing from the detritus chambers to the outlet. The sewage, although very black and full of suspended matter as it enters the tanks, leaves them in a very clarified condition.
Of the total area of land acquired by the Company, 904 hectares (2,234 acres) have been leased to the Monterrey Railway, Light, and Power Company, for 99 years, the Water-Works Company reserving 5 hectares (12 acres) absolutely for future extensions of the sewage works. By giving 12 months' notice, the Company also reserves the right to utilize any part of 145 hectares (358 acres) near the tanks, should it be required at any time in the future for sewage purification purposes.
QUALITY OF AND RATES FOR LABOR.
All the work was practically under the direction of English-speaking superintendents and general foremen. For the ordinary skilled and low-skilled labor, Mexicans were employed exclusively, and, on the work, which was quite new to them, they proved entirely efficient and satisfactory; throughout the work, on which at some periods between 2,000 and 3,000 men were employed, chiefly under the Company's direct administration, they were very tractable and willing to do their best, and no trouble was experienced at any time. The Mexican "peon," and also the ordinary skilled workman in the north of Mexico, is intelligent, and is excellent for purely routine work, but he is not adaptable or resourceful in cases of emergency. Under intelligent and careful supervision, however, it is quite possible to get as good results as could be obtained anywhere.
The daily rates of wages for a 10-hour day were approximately as given in Table 15, these rates being varied in special cases.
TABLE 15.--RATES OF WAGES
+-----------------------------------+-------------------+
| | Pesos per day. |
+-----------------------------------+-------------------+
| General foreman | 8.00 to 10.00 |
| Foreman | 6.00 " 8.00 |
| Cabos | 2.00 " 4.00 |
| Masons | 3.00 " 4.00 |
| Bricklayers | 3.00 " 4.00 |
| Masons and bricklayers helpers | 1.50 |
| Cast-iron pipe jointers (foreman) | 4.50 |
| " " caulkers | 3.00 |
| " " helpers | 1.50 to 2.00 |
| Fire-clay pipe layers | 1.75 |
| " " helpers | 1.25 to 1.50 |
| Drillers | 1.25 " 1.50 |
| Carpenters | 2.00 " 2.50 |
| Blacksmiths | 2.50 |
| Crane men | 6.00 |
| Peons (laborers) | 1.00 to 1.25 |
| Boys (watering concrete) | 0.37-1/2 to 0.50 |
| Watchman | 1.00 |
| Timekeepers | 22.00 per week. |
+-----------------------------------+-------------------+
COST OF WORKS.
Table 16 gives the main items of the approximate expenditure. These include all expenses for preliminary location, engineering, superintendence, purchase of lands, water rights, etc., but do not include other heavy expenditures chargeable to the concession, such, for example, as general expenses, interest at the rate of 6% during the construction period, preliminary expenses for investigations, etc., items which would increase the total by nearly 25 per cent.
TABLE 16.--PRINCIPAL ITEMS OF EXPENDITURE.
+---------------------------------------------+--------------------+
| | Pesos, |
| | Mexican currency. |
+---------------------------------------------+--------------------+
| ESTANZUELA SUPPLY : | |
| Aqueduct and dam | 502,000 |
| South Reservoir | 429,000 |
| | ------- 931,000 |
| | |
| SAN GERONIMO GRAVITY SUPPLY : | |
| Aqueduct, tunnel, and infiltration gallery | 223,000 |
| Obispado Reservoir | 436,000 |
| | ------- 659,000 |
| | |
| SAN GERONIMO PROVISIONAL SUPPLY , | |
| including boring operations, etc. | 130,000 |
| | |
| CITY WATER DISTRIBUTION SYSTEM | 1,195,700 |
| | |
| CITY SEWER SYSTEM | 1,036,000 |
| | |
| OUTFALL : | |
| Main outfall sewer | 425,000 |
| Sewage purification works | 75,000 |
| | ------- 500,000 |
+---------------------------------------------+--------------------+
| Total 4,451,700 |
+---------------------------------------------+--------------------+
As a general statement, the actual cost of labor is about 33-1/3% of the total cost of the construction work, including materials. Fig. 20 shows in graphic form the amount of the labor pay-rolls and the progress of the work during the whole construction period from 1906 to 1909, inclusive, comprising also that done under contract.
TARIFFS AND SANITARY REGULATIONS.
_Tariffs._--The tariffs charged for the water and drainage service (Table 17) were approved by the State Government (which accepts the responsibility for their collection), under a compulsory State law which came into force on March 1st, 1910, for the southern portion of the city, and on July 1st, for the northern half, the penalty for non-compliance being a tax of 10% on the monthly rental value of the property, as assessed by the State officials.
The basis of the tariffs (which were published on February 22d, 1909) is a charge for water varying between 12 and 16 cents (Mexican) per 1,000 liters, with a minimum monthly rate for each different class of property connected to the system. The rate for house drainage is fixed at 80% of the minimum water rate levied on the consumer. The minimum rates have been fixed so that the poorer classes of the community will not be overtaxed, while at the same time the rate is actually levied on the quantity of water used, as indicated by the meter. All the services at the present time are metered, and the meter system will be used throughout.
TABLE 17.--THE TARIFFS.
+-----+------------+---------+-----------+---------+----------+--------+
| | Monthly | Liters | Price for | Minimum | Rate for | Total |
|Class| property | of | 1,000 | monthly | drainage | rate |
| | rental. | water | liters. | rate. | service. |payable.|
| | Pesos. | allowed.| Cents. | Pesos. | Pesos. | Pesos. |
+-----+------------+---------+-----------+---------+----------+--------+
| I | Up to 20 | 7,800 | 16 | 1.25 | 1.09 | 2.25 |
| II | 21 to 40 | 12,500 | 16 | 2.00 | 1.60 | 3.60 |
| III | 41 to 60 | 18,750 | 16 | 3.00 | 2.40 | 5.40 |
| IV | 61 to 120 | 23,350 | 15 | 3.50 | 2.80 | 6.30 |
| V | 121 to 300 | 30,000 | 15 | 4.50 | 3.60 | 8.10 |
| VI | 301 upward | 33,350 | 15 | 5.00 | 4.00 | 9.00 |
+-----+------------+---------+-----------+---------+----------+--------+
"Notes: (1st) The rental for the water meters 5/8-in. size
(15-1/2 mm.), which shall always be considered the property
of the Company, will be 20 cents per month. Houses of the
first and second classes shall be exempt from paying such
rental for one year's time, counting from this date.
"(2d) All excess consumption of water over that allowed by the
tariff will be charged for at 2 cents less than the price
shown in the tariff per thousand liters.
"(3d) Extra large houses, large establishments, such as
colleges, hotels, etc., etc., having a consumption of 50,000
to 60,000 liters of water per month, will pay at the rate of
14 cents per thousand liters. The drainage rate for such
buildings will be arranged in proportion to the water tariff,
or 80% of the value of the water.
"(4th) The laundry establishments, bath-houses, etc., when
using 50,000 liters or upward, can arrive at some agreement so
as to pay 12 cents per 1,000 liters.
"(5th) Groups can be formed of two or more small houses so as
to obtain a joint service under the proportion shown in the
tariff.
"(6th) Any other combination that cannot be entered into under
the basis of this tariff, will be arranged by specially agreed
upon prices, such agreement being as much as possible subject
to the basis mentioned."
_Sanitary Regulations._--The State Government, on March 1st, 1909, published regulations for the proper installation of the water and drainage services within the houses.
At the Government's request, a draft of the proposed regulations was submitted by the writer, who prepared it, after a study of American and British sanitary by-laws, to suit the special conditions of Monterrey. These regulations were afterward modified by him in collaboration with the Government Technical Inspector and Financial Interventor, and, in their final form, though not as stringent as those adopted in many northern cities, are probably more complete than those in any other Mexican city. Under these regulations only registered plumbers can undertake plumbing installations, and they have to execute a bond to the satisfaction of the _Alcalde Primero_ (City Mayor) for the sum of 2,000 pesos as a guaranty of responsibility. For defective workmanship or any infraction of the plumbing regulations, they are liable to heavy fines, and can be called on to make good all defects in workmanship, without extra charge to the owner of the property. The provisions of the regulations are carried out under the supervision of the Government Technical Inspector, the Company's obligations extending only to the sidewalk and to the meters placed within the houses.
ENGINEERS, ETC.
G. S. Binckley, M. Am. Soc. C. E., was Chief Engineer of the Company from February to December, 1906. The writer was Chief Engineer from May 1st, 1907, until April, 1910, and is responsible for the design and construction of the works carried out during that period. Mr. J. D. Schuyler advised the Company throughout all preliminary studies and investigations, and acted as Consulting Engineer until February, 1908. The Technical Inspector, on behalf of the Government, throughout the whole progress of the works, has been Rudolf Meyer, M. Am. Soc. C. E., and the writer wishes to record the valuable assistance the Company has received from him.
In conclusion the writer may be permitted to pay a tribute to the devoted public spirit shown by his Excellency, General Bernardo Reyes, the Governor of the State of Nuevo Leon from 1885 to February, 1910, and who, untiring in his devotion to the interests of the city, was primarily responsible for the inception of the works and their successful completion.
DISCUSSION.
JAMES D. SCHUYLER, M. AM. SOC. C. E. (by letter).--For completeness of detail and wide range of subjects of general interest to engineers, this paper is certainly one of the notable contributions to recent engineering literature. It is a minute and painstaking record of the successful accomplishment of construction work under unusual climatic conditions and difficult circumstances, and reflects credit on the author, not only in his capacity as an engineer, but as a faithful recorder of facts. It was particularly fortunate that he was an eyewitness of the disastrous and extraordinary flood which swept through Monterrey, destroying many lives and much property, and has thus been able to give an intelligent estimate of the maximum discharge of the river during the height of the flood wave of August 27th-28th, 1909, when the rate of run-off per unit of area of water-shed drained reached an amount which has seldom been equalled or exceeded, as far as reliable records extend. It is worthy of note that works deriving their water supply from the source of such torrential floods should have survived with so little actual damage, and with scarcely any interruption of service. The repair of all damages to the system was estimated to have cost not more than $20,000.
As Mr. Conway did not assume charge of construction until May, 1907, he was spared the responsibility of deciding on the general plan of securing an abundant supply of pure water from sources permitting of delivery by gravity under adequate pressure for fire protection--a responsibility which devolved on the writer, assisted by G. S. Binckley, M. Am. Soc. C. E., Mr. Conway's predecessor, as Chief Engineer. Not only the water-works, but the system of sewerage and sewage disposal by broad irrigation were subsequently carried out on the plans submitted to the State Government by the writer in 1906, and given provisional acquiescence at that time.
There was no lack of water at hand for the supply of a city of that size, as there are large perennial springs which flow out of the travertine of the plain, and are used for irrigation in the valley below the city. One of the largest of these, near the civic center, has a normal flow of nearly 30 cu. ft. per sec.; another nearby, also within the city limits, flows some 10 or 12 sec-ft., while both the Estanscia and Robalar springs, but a few miles below (shown on Plate II), discharge more than 20 sec-ft., as nearly as memory serves. Besides this supply, the water to be developed by sinking shafts in certain parts of the plain, as demonstrated at the brewery and elsewhere, was apparently a reliable source of large volume.
To utilize these sources, however, would have involved condemnation of the water-rights in the case of the springs, depriving present owners of the use of the water, and this Governor Reyes wished to avoid. Besides, it would have necessitated pumping the water for the city in perpetuity, an expense which the Governor was equally anxious to save; hence a gravity supply was made the prime requisite of the plans.
Until the concession was granted, and for a year or more afterward, it was assumed that an adequate supply could only be obtained by the storage of the flood-water of the Santa Catarina River in a large reservoir; and the earlier plans of the concessionaires were based on the construction of a high masonry storage dam at the upper end of the "narrows," where the river turns from a western direction to a course almost due east, between high vertical cliffs of limestone. The concession distinctly provided for such a dam, and among the plans on file in the State Capitol is one prepared by the late E. Sherman Gould, M. Am. Soc. C. E., for a masonry weir across the gorge. Samuel M. Gray, M. Am. Soc. C. E., also filed a plan and report proposing a capacious, shallow, storage reservoir near the city, to be filled by a large flood-water canal from the Santa Catarina Canon.
Although the writer could not have anticipated the occurrence of floods of the magnitude of the one of August, 1909, which would surely have destroyed any reservoir built in the Canon, he was unable to endorse the storage plan of water development, chiefly because of the uncertainty of the water-tightness of the reservoir in a cavernous limestone formation, and also because of the probable impurity of water draining from such extensive goat pastures. He, therefore, urged the development of the underflow of the river, which was manifesting itself in the springs referred to. Mr. Binckley secured two Keystone drilling machines and proceeded to profile the bed-rock at Santa Catarina Canon and at San Geronimo, the two places on the stream where the river flows between walls of rock _in situ_. At both sites the strata were standing nearly vertical across the channel, and, by careful sampling and testing, it was found that in both locations there were thick strata of limestone so highly silicious as to be insoluble, and hence free from caverns. From this determination it was concluded that all the water which appeared in the valley below must pass through the sections where the borings were made. The results of this drilling, however, proved conclusively that the depth to bed-rock at either place was too great to permit of a masonry dam being considered as practical, and demonstrated the inadequacy of methods which had been used in the earlier investigations when dams were regarded as feasible.
The results have also shown that the subterranean supply at the lower cross-section of the river, at San Geronimo, is abundant, and can probably be increased to an indefinite degree by continuing the filtration gallery; while at Santa Catarina the same type of development can be made for a high-source supply, although requiring a long and expensive tunnel and conduit.
DAVID T. PITKETHLY, ASSOC. M. AM. SOC. C. E. (by letter).--Having been engaged on the design of sewerage systems for some years, the writer finds this paper of peculiar interest, particularly the sewerage portion. There are some points in the design, however, which do not appear to be clear.
The system is described as "strictly separate," and yet the sewers are designed to run half-full, providing a capacity of 200%, the 100% basis, or 380 liters per capita, being 90%, or 180 liters, in excess of the calculated water supply of 200 liters per capita.
It has been the writer's practice to design sanitary sewer systems on the basis of the water consumption, and to assume the whole daily amount to reach the sewer in 16 hours, thus providing capacity sufficient to care for the maximum or wash-day flow without causing the sewers to run above the calculated hydraulic gradient, which should be placed within the pipe so as to provide air space for ventilation under all circumstances.
The practice of calculating sanitary sewers to run half-full is a good one when ground-water is expected in sufficient amount to fill the remaining portion of the sewer, but when no ground-water, or roof-, or surface-water is allowed to enter the system, or all precautions are taken to exclude such, then the system may be designed so that the expected maximum, or wash-day flow, will fill the sewer to the desired hydraulic gradient.
The method of ventilating the sewers does not seem practicable. The houses are principally of one story, and yet the stand-pipes on the sewers have openings 25 ft. 9 in. above the sidewalk. Are the ventilating or vent pipes of the house plumbing carried to a height to balance this, or will these chimneys draw the air from the house drains and fresh-air pipes, breaking the seal in the so-called disconnecting traps, thus causing the circulation of air in the house piping to be downward through the sewers instead of upward through the fresh-air inlets and vents, as designed?
It is interesting to note that crude sewage, as well as the liquefying (septic) tank effluent, is to be applied to land for irrigation purposes, but the application of crude sewage without any attempt at removing the suspended matter, or the effluent from the septic tanks where only a partial removal occurs, seems to be bad practice.
The author states that:
"The degree of purification in the tanks was relatively unimportant; the object to be obtained consisted chiefly in distributing on the land an effluent which would be innocuous and clear."
How he expects to obtain such an effluent by passage through screens, detritus tanks, and septic tanks only, is more than the writer can understand.
The removal of suspended matter in a septic tank depends on the strength of the sewage, the time of retention, the time elapsing between cleaning, the presence of trade wastes, etc., and seldom exceeds 38 per cent.
The subject of septic tanks and their effect on sewage is discussed in the "Fifth Report of the Royal Commission on Sewage Disposal" (England, 1908), and the following extracts, relative to the application of crude sewage to land and the effect of septic tanks on sewage, seem apropos:
"23. * * * There are also many cases in which crude sewage has
been passed over land, but the evidence shows that land treatment
of crude sewage is liable to give rise to nuisance by the
accumulation of solids on the surface of the land. Moreover, in
some cases these solids are apt to form an impervious layer,
which interferes with the aeration of the soil, and so impairs
the efficiency of the treatment."
"31. * * * At that time it was claimed that the septic tank
possessed the following, among other, advantages:
"That it solved the sludge difficulty, inasmuch as practically all
the organic solid matter was digested in the tank.
"That it destroyed any pathogenic organisms which there might be
in the sewage."
"32. As regards the first of these claims, it is now clearly
established that, in practice, all the organic solids are not
digested by septic tanks, and that the actual amount of digestion
varies to some extent with the character of the sewage, the size
of the tanks relative to the volume treated, and the frequency of
cleansing."
"At Huddersfield, Mr. Campbell estimated that about 38 per cent.
of the solids were converted into gas or digested; * * * while at
Birmingham, Messrs. Watson and O'Shaughnessy say that the figures
available indicated a digestion of not more than 10 per cent. of
the suspended matter entering the tanks."
"33. As regards the second claim, we find as a result of a very
large number of observations that the sewage issuing from the
septic tanks is, bacteriologically, almost as impure as the sewage
entering the tanks."
Messrs. Winslow and Phelps, in their interesting paper, "Investigations on the Purification of Boston Sewage,"[8] quote a suggestion made by Stoddart (1905):
[8] Water Supply and Irrigation Paper No. 185, p. 125.
"He finds, in a septic tank of several compartments, a
considerable deposit of sludge in the first compartment, giving
a fairly clear supernatant liquid, which in the last chamber of
all undergoes a secondary decomposition, leading to the
throwing down of an additional precipitate of offensive
sludge."
What took place in the case referred to by Stoddart corresponds to the author's observations of the liquid leaving the tanks in a clarified condition, but the secondary decomposition must take place in some manner, and, when it does, a nuisance seems to be unavoidable where no provision is made to care for it.
In view of the experience of others, some further treatment seems to be necessary. Such treatment should include disinfection, as no method of disposal yet devised has succeeded in reducing materially the pathogenic germs usually to be found in sewage and tank effluents.
If the crops to be irrigated are to be eaten, uncooked, by mankind, then disinfection at least is imperative.
GEORGE S. BINCKLEY, M. AM. SOC. C. E. (by letter).--Mr. Conway's admirable paper is of special interest to the writer, as the entire general design of the system, as well as the extensive hydrological studies and final selection of the sources of water supply, was completed during 1906 through the joint labors of the writer, as Chief Engineer, and James D. Schuyler, M. Am. Soc. C. E., as Consulting Engineer.
In this work, Mr. Schuyler and the writer had the rare privilege of dealing from its inception with the problem of designing a complete and somewhat extensive system of municipal water supply and drainage, unhampered by any existing works to which the new systems would have to be adapted. It would probably be difficult to find in the United States a city of 85,000 inhabitants, previously totally lacking either a water supply or sewerage system, which, under a consistent and harmonious design, has been provided with both in the degree of completeness and structural excellence exemplified in the works at Monterrey.
The few important changes or amplifications made in the original design, and the manner in which its detail has been executed is naturally most interesting to the writer, and this excellent paper should be of very substantial value, particularly to engineers engaged on similar work in Mexico or Spanish America.
The very novel construction method adopted by Mr. Conway in the roofing of the South or Guadalupe Reservoir, seems to the writer rather to invite criticism, and the fact that in the subsequent construction of the roof over the rectangular Obispado Reservoir the customary monolithic concrete construction was apparently reverted to after experience with the separate-unit plan previously used, would indicate that Mr. Conway reached the same conclusion.
The original design of the circular Guadalupe Reservoir contemplated just about the same arrangement of columns and roof support as that actually used, but the writer had expected that the columns would be cast in place, and that the system of primary and secondary beams would be filled at the same time as, and integral with, the roof slab, the reinforcement being placed in accordance with what may be described as conventional practice. The writer believes that the efficiency of the concrete and steel placed in this manner would be notably higher than under the system actually adopted, which, in effect, is pretty much the same as constructing the supporting system of units of cut stone. If, with all the elements of structural weakness involved in the multiplicity of mortised joints, discontinuous reinforcement, etc., this construction is strong enough, it would seem that an important reduction in the dimensions of the members could have been effected by monolithic construction and continuous reinforcement, without sacrifice of strength.
The comparison, in Table 7, of the costs of these two reservoirs, is interesting, but very moderately illuminating, as the comparative unit cost of the most important element in their construction--the concrete--is not given. The total excavation cost for each reservoir is practically the same, and the general expense, engineering, and cost of fittings and accessories presumably so, but the total cost of the Guadalupe Reservoir as given is $19,000 (pesos) in excess of that of the Obispado Reservoir, while, in the latter, there were 756 cu. m. more concrete. This certainly indicates a much higher cost of concrete per unit as laid in the South (Guadalupe) Reservoir. An actual comparison of the cost per unit of concrete laid under the two systems would be instructive.
The writer is interested to observe that the same system of sub-drainage used by him in the construction of the reservoir for the provisional supply of water from San Geronimo, has been used by the author in the Obispado Reservoir. This arrangement of drains under the floor of the reservoir at San Geronimo was devised as a safeguard against damage to the lining through the accumulation of water inside the impervious bank against its back.
It was realized that, in such a climate as that of Monterrey, perfect water-tightness of the lining might be difficult to secure or maintain, and, if leaks existed, a sudden draft on the contents of the reservoir might result in serious damage through the static pressure exerted against the lining of the sides or upward thrust against the floor. In the writer's opinion, such a system of drains is an important element, as not alone the fact but the quantity of leakage may be determined, and danger of saturation of the supporting bank avoided--a matter of importance where, as is sometimes the case, the material of such a bank is unfit to resist the effects of saturation. The author does not state whether or not this safeguard was omitted in the Guadalupe Reservoir. Incidentally, however, the matter of saturation of the bank is not important in either reservoir, as the material of which these banks are constructed is such that settlement or failure through saturation is out of the question. It may be remarked, however, that in fixing the angle of the sides of the Guadalupe Reservoir at 60 deg. the writer contemplated the same system of constructing the bank as he used in that of the San Geronimo Reservoir. In this case, the bank was built up by spreading the material in thin layers, wetting down, and rolling and puddling by the passage of the ox-carts used for the transportation of the material, the wheels of the carts, and especially the cloven hoofs of the animals, producing a most excellent effect. The inside slope was built up in this fashion to a much lower angle, and with a top width considerably in excess of the finished dimensions. The excess material was then picked off to the line, and exactly to the slope. Thus the finished slope presented a surface which was compacted to a degree impossible to attain at or near the surface of the bank as built, and presenting a support of the best possible character for the concrete lining and coping.
V. SAUCEDO, ASSOC. M. AM. SOC. C. E. (by letter).--The author's description of the water-works and sewerage of Monterrey, one of the most extensive schemes in Mexico, will be of general interest to engineers, especially those engaged in hydraulic and sanitary problems. The writer, having been connected with the works for four years, knows the local conditions well, and presents herewith some complementary data on what he considers an important feature, the subject of floods, mentioned by the author on different occasions, especially as certain developments in the works show the importance of such occurrences as a factor in designing.
Abnormal rainfalls of long duration and high intensity are common in the semi-arid region of Mexico. They come at irregular intervals, though tending to coincide with the early fall. The floods of August, 1909, were a repetition of similar occurrences in the past; and, though there are no numerical records of previous cases, local traditions and historical state documents describe them as having occurred since the foundation of the city, at intervals of from 15 to 40 years. The graphic descriptions of the places flooded are in accord with the character of the floods of August, 1909, and September, 1910.
The diagram, Fig. 21, is a record of the rainfall during the latter flood, and was plotted from intermittent readings of standard gauges. It demonstrates that the intensity increased toward the mountains on the south, which form the tributary water-shed of the Santa Catarina River, showing a difference of 10.54 in. between the city and the Estanzuela Dam, which is not quite 12 miles to the southeast.
An estimate of the volume of discharge of the river at the time of maximum flood is only a reasonable conjecture which (without special reference to accuracy) aims to impress those who have not witnessed such occurrences with the tremendous volume coming from barren steep surfaces previously saturated.
The original computation, referred to by the author, was obtained from the average of two different methods which gave results close to each other. In one method the extent and nature of the water-shed were considered, together with the maximum period of precipitation that occurred, sufficient to gather a maximum volume of water in the river. In the other method the volume was derived from a cross-section of the wetted perimeter of the river at the time of maximum flow, in combination with velocity approximations obtained by using rough floats. This gave 271,500 cu. ft. per sec. The figure submitted by the author, 235,000 cu, ft. per sec., is in accord with the proposed formula[9] for impervious surfaces by C. E. Gregory, M. Am. Soc. C. E. In the first and last methods, the intensity, a governing factor, is more or less of an assumption, and the cross-sectional method is also unreliable, as the river-bed was greatly disturbed, due to the high velocity of the water, which deepens the channel to a considerable extent at times of maximum flood, the gravels being redeposited during the period of subsidence. Such was the case during the flood of September, 1910, when the depth of gravel above the roof of the San Geronimo Infiltration Gallery was diminished to such an extent that it was so inefficient as a filter for the flood as to permit the percolation of turbid water into the underground supply.
[9] _Transactions_. Am. Soc. C. E., Vol. LVIII. p. 458.
During the floods of August, 1909, Shafts Nos. 2 and 3 were damaged beyond repair, and sand and gravel, entering through them, blocked up the gallery to within about 150 ft. of Shaft No. 1. The interior timbering probably collapsed, due to cavings and disturbance in the river-bed during the period of maximum flood, but no explorations have been possible on account of the great quantity of water still coming through (at present more than 650 liters per sec.). For this reason the work of driving the gallery, as well as lining Shaft No. 1, has been suspended.
On reaching the city, the flood of August, 1909, swept away two streets adjoining the river. These streets had been built on made ground, in what was originally the river-bed. The sewers and water mains laid in them were destroyed entirely, and some 460 ft. of the 24-in. cast-iron pipe, buried under the river-bed at a depth of 8 ft., were carried away. In relaying this portion of the main, and for protecting the remainder of it across the river, it is now proposed to encase it in a solid rubble concrete block, 8 ft. square, which will impart weight and stability against the scouring effect of floods.
The South Reservoir is circular in shape, with an interior diameter of 165.68 ft. at the top, and is partly excavated in the ground and partly completed by an embankment of vast proportions (Fig. 10). Right after the flood of August, 1909, a wet spot appeared on the northeastern toe of the embankment, and it was supposed for some time that it was the effect of the saturation produced by the preceding rains, but, as it persisted for several months, it was obvious that its origin was in the interior of the reservoir, which was emptied when the writer took charge of the work. The first inspection revealed a horizontal crack in the concrete lining, about 310 ft. long and extending about 153 deg. around the circumference on the north side. Throughout its length it coincided with the line of cut and fill. Vertical cracks, coinciding with the panel points in the lining, had also developed, and extended from the main horizontal crack to the roof. The circumstances originating this development can be conjectured by considering the position of the main crack, its characteristic features, and the conditions that preceded its formation. The coincidence of the crack with the joint of cut and fill, points to this line as a source of danger. An examination showed, besides, that the fracture was clean and sharp, ranging in thickness from a hair line at the ends to 3/16 in. at the center, and that its upper border projected over the lower one perceptibly, a proof that horizontal motion had taken place. The vertical cracks were a secondary effect, the consequence of the displacement immediately after it was scoured. A fracture was discovered in the floor of the reservoir. It started at the center and branched out into two diverging lines in a radial direction.
The circumstance of two abnormal rainfalls, giving 35 in. in 9 days, the precipitation being concentrated in two periods, not far apart, of 42 hours and 98 hours, respectively (Fig. 4), together with lack of provision for shedding the water from the roof of the reservoir and from the surrounding embankment, lead to the inference that the latter became saturated, increasing thereby in weight and decreasing in stability, especially in its steep inner face. A settlement and the consequent horizontal displacement, under these conditions, was natural. The concrete lining, only 16 in. thick at that height, was not sufficient to sustain the resulting strain, and the main fracture developed, permitting the stored-up water to leak into the bank. In time this seepage found its way under the bottom of the reservoir, softening the ground and producing a slight settlement which caused the crack in the floor. Had under-drainage been provided, as at the Obispado Reservoir, the actual conditions would have been noticed earlier. However, as the embankment is of vast proportions, stable in itself to sustain with a large margin of safety the weight of the stored-up water, there was no actual danger of failure, except for the fact that the material forming the structure, on account of its calcareous nature, is dissolved by water. Long exposure to this condition would, in time, open passages in the embankment, and it is certain that there would be cavings in its interior.
The necessary grouting has been done, and provision is being made for water-proofing the interior of the reservoir and shedding the water from the roof and from the embankment, thus relieving the structure of the consequent strain.
Another place in the works where floods have had a damaging effect is the Estanzuela intake basin, which, when the dam was completed, was filled to the overflow level in order to test its water-tightness. As this basin, when cleaned, was found to be slightly fissured on the north side, it was decided to line it with concrete. As shown in Fig. 8, the lining does not cover its entire area, but only the central portion, leaving a strip on either side without protection. The flood of September, 1910, coming in greater volume than the previous ones of August, 1909, in passing through the narrow gorge at the entrance, undermined the lining in those places where it was not founded on solid rock. Figs. 1, 2, and 3, Plate XXXIII, show some of the damage caused by this flood. The buoyant effect of the water and the impact of large rolling boulders caused fractures all over the surface, and lifted the concrete lining bodily; but the dam proper, being founded on rock bottom, did not suffer any injury. In the future, in order to avoid the seepage of the ordinary supply, alluded to by the author, the water will be carried to the valve-house in an open rubble concrete channel, lined with cement mortar and built high up against the western hillside. The remainder of the basin will be paved with large boulders.
In conclusion, the writer wishes to emphasize the point that, notwithstanding the severity of the test, relatively small damage was inflicted on the extensive works carried out under the author's design and direction. A test so severe that it caused serious damage and immense losses in the entire region, washing away kilometers of railroad track and destroying practically all the bridges within reach of the flood, is an occurrence of paramount importance, and should be remembered as a leading factor in the design of engineering works.
GEORGE T. HAMMOND, M. AM. SOC. C. E. (by letter).--In a country, such as that described in this paper, where water is valuable, and a shortage is at times possible, where the majority of the population is very poor, and water and sewage discharge are both to be paid for on a basis of volume, the question of the expected quantity of daily water supply and sewage flow per capita is of primary importance. This question, notwithstanding its difficulty, should be given a first place in the studies for water-works and sewerage projects, and should never be lost sight of in the design, which should be such that, while proper for the expected future flow for a reasonable time, should also be proper and economical for conditions which at present obtain and may change but slowly.
It is desirable, of course, to get as much capacity in works as one can for the outlay, but there are instances where one can get too much for the money, as where a larger pipe than is necessary is used for a sewer, merely because it costs about the same as a smaller one, and as a result the cost of maintenance is permanently increased.
The water-works were designed to supply 40,000,000 liters (10,582,000 gal.) daily, which it was assumed would be sufficient for all future developments in Monterrey for a population of 200,000 at a per capita consumption of 200 liters (about 53 gal.) per day. The present population of the city is given as less than 90,000, there having been an increase of 22,000 in ten years (1891-1901), but it is evident that in the last ten years (1901-1911) this rate of increase has not continued. Taking into account all the data known to the writer, it does not seem that the city will attain a population of 200,000 in a great many years, if it ever does; but this is a matter of personal opinion, and is only stated as such.
The present requirements of the city's population, assuming that each person uses 200 liters (53 gal.) per day, would be, at that rate, which is a very liberal one, only 18,000,000 liters (4,762,000 gal.) per day, or less than half the amount which may be provided.
If the water were not to be metered and the sewage discharge paid for by measure, it is possible that the free use of water might lead to the usual waste with which all are fairly familiar; but the use of meters, and the rates charged, will reduce the water consumption to a minimum. This end will especially result from Section 5 of the Tariffs which provides that:
"Groups can be formed of two or more small houses so as to obtain a joint service under the proportion shown in the tariff."
This provision will keep down the per capita supply, among the majority of the people, to about 37-1/2 liters (10 gal.) per day. A similar provision led to abuse in Santiago de Cuba, as well as in other Cuban cities, where one householder, taking water, frequently delivers it to adjoining houses and tenements through rubber hose. As many as ten or twelve families are sometimes found to be supplied from one tap in this manner. Indeed, it may be stated as a rule, having but few exceptions, that where water is paid for by meter its use is always restricted.
The water mains and distribution system, however, are so well laid out, and the whole design is so good, that the writer would not anticipate much difficulty because it is on rather too liberal lines for the present or probable future. It may, perhaps, be argued that it may cost more to keep the mains in such a system clean; but this extra cost will scarcely be of much moment, and will be offset by the greater lasting quality of the larger pipes. There is another feature of the problem, however, which is not affected favorably by a too liberal forecast of the per capita water supply, namely, the sewerage system.
If it is assumed that, using 200 liters per capita per day, the total water supply of the city for the present population will be 18,000,000 liters, and that this may double in fifty years, or even amount to 40,000,000 liters in that time, it would seem that a rather liberal provision has been made for the water supply, and that this will scarcely be exceeded by the sewage, for the latter must come from the water supply, there being little or no ground-water and no storm-water taken into the sewers. Designing the sewers to flow half full for all diameters less than 18 in., and seven-tenths full for all larger sizes, it would seem that this would give ample capacity for all time to come in such a city, and that good practice would not exceed these figures, it being more desirable that the sewers should not be too large to work well, than that they should be large enough in all places to meet every possible contingency. If all the sewers of a system are too large, the condition is incurably bad; while, if a few miles prove to be too small, on account of growth and prosperity not anticipated by the designer, it will be easy enough to relay such parts when this becomes necessary.
Mr. Conway states that:
"The sewers are designed on a very liberal basis, namely, on the assumption that when flowing half full the quantity to be dealt with will be 380 liters [100 gal.] per capita per day, with a maximum rate of flow of 200 per cent."
If the writer understands this statement correctly, it means that the sewers, flowing half full, will carry 380 liters per capita in 12 hours, or are designed with 200% of the capacity required to take the assumed flow in 24 hours.
It was assumed that each house would be occupied by 7 persons and have a frontage of 12-1/2 m. (about 41 ft.), that is, about 700 gal. per day per house, the maximum flow rate being 200%, or at the rate of 700 gal. per house in 12 hours.
It is to be remembered that nearly all the houses are of one story, and that, as a rule in tropical and sub-tropical countries, the per capita use of water diminishes with some function of the increasing number of inhabitants in one house. Most of the water is used in the kitchen, and where there are 7 persons instead of 5, the quantity used by the smaller number will generally serve the larger.
The writer is unable to understand how this quantity of sewage will be produced, especially as the author states that, as far as the company is concerned, it is limited to the removal and disposal of the sewage, and is not required to provide for storm-water. He also states that:
"Apart from that fact, however, the best system for a city like Monterrey, where rainfall for many months at a time is very scarce, is the strictly 'separate system'."
The minimum velocities in the sewers, when running full, vary between 0.91 and 1.5 m. (from 3 to 5 ft.) per sec., and will be the same flowing half full.
From the foregoing data it will be observed that:
(1) The water supply is the only source from which sewage flow
is anticipated;
(2) The water supply is very liberally estimated at 200 liters
(53 gal.) per capita daily;
(3) For purposes of sewer design, the daily flow of sewage
expected (all of which is derived from the water supply of 200
liters per capita) is estimated at 380 liters per capita, with a
maximum rate of flow of 200% (or at the rate of 760 liters per
capita), and with this quantity the sewers are designed to flow
only half full;
(4) The gradients are such that a velocity of from 3 to 5 ft.
(0.91 to 1.5 m.) per sec. will be secured in the sewers flowing
half full with the above quantity of flow per capita.
The writer does not agree with this method of computation, as he feels sure that it will give sewers which are too large, with grades too steep for the best obtainable results. His experience, extending over more than twenty years in sewer design and hydraulic work, convinces him that the method pursued is wrong in principle.
The principles involved in sewer design are first of all hydraulic. The quantity of flow, in the nature of things, cannot be forecasted accurately; success depends on getting the nearest possible approximation to average conditions. If 200 liters per capita per day is a liberal allowance, and 40,000,000 liters per day is a liberal expectation at this rate for double the present population, and the sewers are designed to flow half full only, why should this again be doubled?
The design of a sewer system for a city such as Monterrey is, in fact, a very difficult problem, especially as the quantity of sewage will be very limited, flush-water will have to be used in considerable quantities, and water in that part of the world is precious at all times and often scarce. Under these circumstances, the size or shape of the pipes selected for the lateral sewers, should have been such as would more nearly agree with the requirements than does the 8-in. circular.
A. P. Folwell, M. Am. Soc. C. E., writing of the 8-in. circular size, states:[10]
[10] "Sewerage," by A. P. Folwell, M. Am, Soc. C. E.
"To secure a flow in this pipe having an average depth of 4
inches would require the sewage from a population of 6,500. In
general it may be said that the ordinary depth of flow in any
sewer should not be less than 2 inches, nor should it be less
than 1/2 the radius of the invert, since if it is so there is
much more danger of deposits forming along the edges and even in
the center of the stream. It will sometimes be impossible to
meet this requirement fully, but it should be kept in mind as
extremely desirable."
Sewers of small size should be proportioned throughout the system so that the depth of the minimum daily flow in the invert, and the velocity of flow, will be the best possible to prevent deposits. The transporting power of water is dependent mainly on the depth of flow, a minimum velocity being selected rather than a minimum depth of flow. To those who have had charge of the maintenance of sewers, as well as of their design and construction, this principle seems so obvious that it is always a surprise to see it disregarded by designers, who in these days seem inclined to consider sewerage as a system of grades and sizes of pipes installed for ideal, rather than for actual, conditions. Messrs. Staley and Pierson have well stated the principle involved as follows:
"A stream having a depth of flow sufficient to immerse solid matter held in suspension, to a certain extent lifts it and carries it forward. The entire surface is also exposed to the action of the current. A stream having an equal velocity but a less depth in proportion to the diameter of the solid matters to be transported, evidently has less transporting power. * * * An amount of sewage which can be properly transported by a circular sewer of a given size, cannot be as efficiently transported by one of larger diameter."
From some strange idea, which is apparently without foundation in logic or based on any actual justification from experience, it has of late years become the practice of designing engineers to make the 8-in. circular pipe the smallest size for sewers; and it is not improbable that the designer of the Monterrey system has merely followed this example. It has also become the frequent practice of designers to give every length of sewer all the grade possible, regardless of the fact, taught both by hydraulics and experience, that the best grade is that which will give as much depth of flow as is consistent with a scouring velocity.
Some years ago it was the standard practice, in the "strictly separate system" of sewers, to use the 6-in. pipe as the minimum size, and, as far as the writer has been able to discover, after giving the matter a rather extensive investigation, the 6-in. size has given excellent results wherever its use was proper. In places where it has not succeeded there were excellent reasons why it should not have been selected, and these could easily have been observed at the time the designs were made. The best sizes for the sewers in a given system is always a matter to be determined by local conditions; but there seems to be no reason why the 6-in. size should not be used where the flow is so slight that the 8-in. will not work well; or where the velocity must of necessity be so great that a flotation depth of flow cannot be maintained in the larger size. As to likelihood of clogging and stoppage, the writer's opinion, based on the maintenance of three rather extensive systems in different parts of the United States, in each of which the 6-in. size comprises more than 75% of the whole length of pipe, and of three other systems, one having 12-in. and two having 8-in. as the minimum sizes, is that the 6-in. size, where properly used, is less likely to become clogged than either of the others used improperly. The cost of maintaining the 6-in. pipe lateral, under these circumstances, is much less than that of maintaining the 8-in. lateral.
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ASCE 1193: The Water-Works and Sewerage of Monterrey, N. L., MexicoChapter IV: Part 4
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