Chapter L: G. Cannon, President of the Rensselaer and Saratoga Railroad (1)
Company, writes, "Your engines will, in performance and cost of repairs, bear comparison with any other engine made in this or any other country."
Some of Mr. Baldwin's engines on the State Road, in 1837, cost, for repairs, only from one and two-tenths to one and six-tenths cents per mile. It is noted that the engine "West Chester," on the same road, weighing twenty thousand seven hundred and thirty-five pounds (ten thousand four hundred and seventy-five on drivers), drew fifty-one cars (four-wheeled), weighing two hundred and eighty-nine net tons, over the road, some of the track being of wood covered with strap-rail.
The financial difficulties of 1836 and 1837, which brought ruin upon so many, did not leave Mr. Baldwin unscathed. His embarrassments became so great that he was unable to proceed, and was forced to call his creditors together for a settlement. After offering to surrender all his property, his shop, tools, house, and everything, if they so desired,--all of which would realize only about twenty-five per cent. of their claims,--he proposed to them that they should permit him to go on with the business, and in three years he would pay the full amount of all claims, principal and interest. This was finally acceded to, and the promise was in effect fulfilled, although not without an extension of two years beyond the time originally proposed.
In May, 1837, the number of hands employed was three hundred, but this number was reducing weekly, owing to the falling off in the demand for engines.
These financial troubles had their effect on the demand for locomotives, as will be seen in the decrease in the number built in 1838, 1839, and 1840; and this result was furthered by the establishment of several other locomotive works and the introduction of other patterns of engines.
The changes and improvements in details made during these years may be summed up as follows:
The subject of burning coal had engaged much attention. In October, 1836, Mr. Baldwin secured a patent for a grate or fireplace which could be detached from the engine at pleasure, and a new one with a fresh coal fire substituted. The intention was to have the grate with freshly ignited coal all ready for the engine on its arrival at a station, and placed between the rails over suitable levers, by which it could be attached quickly to the fire-box. It is needless to say that this was never practiced. In January, 1838, however, Mr. Baldwin was experimenting with the consumption of coal on the Germantown road, and in July of the same year the records show that he was making a locomotive to burn coal, part of the arrangement being to blow the fire with a fan.
Up to 1838, Mr. Baldwin had made both driving and truck wheels with wrought tires, but during that year chilled wheels for engine and tender trucks were adopted. His tires were furnished by Messrs. S. Vail & Son, Morristown, N. J., who made the only tires then obtainable in America. They were very thin, being only one inch to one and a half inches thick; and Mr. Baldwin, in importing some tires from England at that time, insisted on their being made double the ordinary thickness. The manufacturers at first objected and ridiculed the idea, the practice being to use two tires when extra thickness was wanted, but finally they consented to meet his requirements.
All his engines thus far had the single eccentric for each valve, but at about this period double eccentrics were adopted, each terminating in a straight hook, and reversed by hand-levers.
At this early period, Mr. Baldwin had begun to feel the necessity of making all like parts of locomotives of the same class in such manner as to be absolutely interchangeable. Steps were taken in this direction, but it was not until many years afterward that the system of standard gauges was perfected, which has since grown to be a distinguishing feature in the establishment.
In March, 1839, Mr. Baldwin's records show that he was building a number of outside-connected engines, and had succeeded in making them strong and durable. He was also making a new chilled wheel, and one which he thought would not break.
On the one hundred and thirty-sixth locomotive, completed October 18, 1839, for the Philadelphia, Germantown and Norristown Railroad, the old pattern of wooden frame was abandoned, and no outside frame whatever was employed,--the machinery, as well as the truck and the pedestals of the driving-axles, being attached directly to the naked boiler. The wooden frame thenceforward disappeared gradually, and an iron frame took its place. Another innovation was the adoption of eight-wheeled tenders, the first of which was built at about this period.
April 8, 1839, Mr. Baldwin associated with himself Messrs. Vail and Hufty, and the business was conducted under the firm name of Baldwin, Vail & Hufty until 1841, when Mr. Hufty withdrew, and Baldwin & Vail continued the copartnership until 1842.
The time had now arrived when the increase of business on railroads demanded more powerful locomotives. It had for some years been felt that for freight traffic the engine with one pair of drivers was insufficient. Mr. Baldwin's engine had the single pair of drivers placed back of the fire-box; that made by Mr. Norris, one pair in front of the fire-box. An engine with two pairs of drivers, one pair in front and one pair behind the fire-box, was the next logical step, and Mr. Henry R. Campbell, of Philadelphia, was the first to carry this design into execution. Mr. Campbell, as has been noted, was the Chief Engineer of the Germantown Railroad when the "Ironsides" was placed on that line, and had since given much attention to the subject of locomotive construction. February 5, 1836, Mr. Campbell secured a patent for an eight-wheeled engine with four drivers connected, and a four-wheeled truck in front; and subsequently contracted with James Brooks, of Philadelphia, to build for him such a machine. The work was begun March 16, 1836, and the engine was completed May 8, 1837. This was the first eight-wheeled engine of this type, and from it the standard American locomotive of to-day takes its origin. The engine lacked, however, one essential feature; there were no equalizing beams between the drivers, and nothing but the ordinary steel springs over each journal of the driving-axles to equalize the weight upon them. It remained for Messrs. Eastwick & Harrison to supply this deficiency; and in 1837 that firm constructed at their shop in Philadelphia a locomotive on this plan, but with the driving-axles running in a separate square frame, connected to the main frame above it by a single central bearing on each side. This engine had cylinders twelve by eighteen, four coupled driving-wheels, forty-four inches in diameter, carrying eight of the twelve tons constituting the total weight. Subsequently, Mr. Joseph Harrison, Jr., of the same firm, substituted "equalizing beams" on engines of this plan afterward constructed by them, substantially in the same manner as since generally employed.
In the _American Railroad Journal_ of July 30, 1836, a wood-cut showing Mr. Campbell's engine, together with an elaborate calculation of the effective power of an engine on this plan, by William J. Lewis, Esq., Civil Engineer, was published, with a table showing its performance upon grades ranging from a dead level to a rise of one hundred feet per mile. Mr. Campbell stated that his experience at that time (1835-6) convinced him that grades of one hundred feet rise per mile would, if roads were judiciously located, carry railroads over any of the mountain passes in America, without the use of planes with stationary steam power, or, as a general rule, of costly tunnels,--an opinion very extensively verified by the experience of the country since that date.
A step had thus been taken toward a plan of locomotive having more adhesive power. Mr. Baldwin, however, was slow to adopt the new design. He naturally regarded innovations with distrust. He had done much to perfect the old pattern of engine, and had built over a hundred of them, which were in successful operation on various railroads. Many of the details were the subjects of his several patents, and had been greatly simplified in his practice. In fact, simplicity in all the working parts had been so largely his aim, that it was natural that he should distrust any plan involving additional machinery, and he regarded the new design as only an experiment at best. In November, 1838, he wrote to a correspondent that he did not think there was any advantage in the eight-wheeled engine. There being three points in contact, it could not turn a curve, he argued, without slipping one or the other pair of wheels sideways. Another objection was in the multiplicity of machinery and the difficulty in maintaining four driving-wheels all of exactly the same size. Some means, however, of getting more adhesion must be had, and the result of his reflections upon this subject was the project of a "geared engine." In August, 1839, he took steps to secure a patent for such a machine, and December 31, 1840, letters patent were granted him for the device. In this engine, an independent shaft or axle was placed between the two axles of the truck, and connected by cranks and coupling-rods with cranks on the outside of the driving-wheels. This shaft had a central cog-wheel engaging on each side with intermediate cog-wheels, which in turn geared into cog-wheels on each truck-axle. The intermediate cog-wheels had wide teeth, so that the truck could pivot while the main shaft remained parallel with the driving-axle. The diameters of the cog-wheels were, of course, in such proportion to the driving and truck wheels, that the latter should revolve as much oftener than the drivers as their smaller size might require. Of the success of this machine for freight service, Mr. Baldwin was very sanguine. One was put in hand at once, completed in August, 1841, and eventually sold to the Sugarloaf Coal Company. It was an outside-connected engine, weighing thirty thousand pounds, of which eleven thousand seven hundred and seventy-five pounds were on the drivers, and eighteen thousand three hundred and thirty-five on the truck. The driving-wheels were forty-four and the truck-wheels thirty-three inches in diameter. The cylinders were thirteen inches in diameter by sixteen inches stroke. On a trial of the engine upon the Philadelphia and Reading Railroad, it hauled five hundred and ninety tons from Reading to Philadelphia--a distance of fifty-four miles--in five hours and twenty-two minutes. The Superintendent of the road, in writing of the trial, remarked that this train was unprecedented in length and weight both in America and Europe. The performance was noticed in favorable terms by the Philadelphia newspapers, and was made the subject of a report by the Committee on Science and Arts of the Franklin Institute, who strongly recommended this plan of engine for freight service. The success of the trial led Mr. Baldwin at first to believe that the geared engine would be generally adopted for freight traffic; but in this he was disappointed. No further demand was made for such machines, and no more of them were built.
In 1840, Mr. Baldwin received an order, through August Belmont, Esq., of New York, for a locomotive for Austria, and had nearly completed one which was calculated to do the work required, when he learned that only sixty pounds pressure of steam was admissible, whereas his engine was designed to use steam at one hundred pounds and over. He accordingly constructed another, meeting this requirement, and shipped it in the following year. This engine, it may be noted, had a kind of link-motion, agreeably to the specification received, and was the first of his make upon which the link was introduced.
Mr. Baldwin's patent of December 31, 1840, already referred to as covering his geared engine, embraced several other devices, as follows:
1. A method of operating a fan, or blowing-wheel, for the purpose of blowing the fire. The fan was to be placed under the footboard, and driven by the friction of a grooved pulley in contact with the flange of the driving-wheel.
2. The substitution of a metallic stuffing, consisting of wire, for the hemp, wool, or other material which had been employed in stuffing-boxes.
3. The placing of the springs of the engine truck so as to obviate the evil of the locking of the wheels when the truck-frame vibrates from the centre-pin vertically. Spiral as well as semi-elliptic springs, placed at each end of the truck-frame, were specified. The spiral spring is described as received in two cups,--one above and one below. The cups were connected together at their centres by a pin upon one and a socket in the other, so that the cups could approach toward or recede from each other and still preserve their parallelism.
4. An improvement in the manner of constructing the iron frames of locomotives, by making the pedestals in one piece with, and constituting part of, the frames.
5. The employment of spiral springs in connection with cylindrical pedestals and boxes. A single spiral was at first used, but, not proving sufficiently strong, a combination or nest of spirals curving alternately in opposite directions was afterward employed. Each spiral had its bearing in a spiral recess in the pedestal.
In the specification of this patent a change in the method of making cylindrical pedestals and boxes is noted. Instead of boring and turning them in a lathe, they were cast to the required shape in chills. This method of construction was used for a time, but eventually a return was made to the original plan, as giving a more accurate job.
In 1842, Mr. Baldwin constructed, under an arrangement with Mr. Ross Winans, three locomotives for the Western Railroad of Massachusetts, on a plan which had been designed by that gentleman for freight traffic. These machines had upright boilers, and horizontal cylinders which worked cranks on a shaft bearing cog-wheels engaging with other cog-wheels on an intermediate shaft. This latter shaft had cranks coupled to four driving-wheels on each side. These engines were constructed to burn anthracite coal. Their peculiarly uncouth appearance earned for them the name of "crabs," and they were but short-lived in service.
But, to return to the progress of Mr. Baldwin's locomotive practice. The geared engine had not proved a success. It was unsatisfactory, as well to its designer as to the railroad community. The problem of utilizing more or all of the weight of the engine for adhesion remained, in Mr. Baldwin's view, yet to be solved. The plan of coupling four or six wheels had long before been adopted in England, but on the short curves prevalent on American railroads, he felt that something more was necessary. The wheels must not only be coupled, but at the same time must be free to adapt themselves to a curve. These two conditions were apparently incompatible, and to reconcile these inconsistencies was the task which Mr. Baldwin set himself to accomplish. He undertook it, too, at a time when his business had fallen off greatly and he was involved in the most serious financial embarrassments. The problem was constantly before him, and at length, during a sleepless night, its solution flashed across his mind. The plan so long sought for, and which, subsequently, more than any other of his improvements or inventions, contributed to the foundation of his fortune, was his well-known six-wheels-connected locomotive with the four front drivers combined in a flexible truck. For this machine Mr. Baldwin secured a patent, August 25, 1842. Its principal characteristic features are now matters of history, but they deserve here a brief mention. The engine was on six wheels, all connected as drivers. The rear wheels were placed rigidly in the frames, usually behind the fire-box, with inside bearings. The cylinders were inclined, and with outside connections. The four remaining wheels had inside journals running in boxes held by two wide and deep wrought-iron beams, one on each side. These beams were unconnected, and entirely independent of each other. The pedestals formed in them were bored out cylindrically, and into them cylindrical boxes, as patented by him in 1835, were fitted. The engine-frame on each side was directly over the beam, and a spherical pin, running down from the frame, bore in a socket in the beam midway between the two axles. It will thus be seen that each side-beam independently could turn horizontally or vertically under the spherical pin, and the cylindrical boxes could also turn in the pedestals. Hence, in passing a curve, the middle pair of drivers could move laterally in one direction--say to the right--while the front pair could move in the opposite direction, or to the left; the two axles all the while remaining parallel to each other and to the rear driving-axle. The operation of these beams was, therefore, like that of the parallel-ruler. On a straight line the two beams and the two axles formed a rectangle; on curves, a parallelogram, the angles varying with the degree of curvature. The coupling-rods were made with cylindrical brasses, thus forming ball-and-socket joints, to enable them to accommodate themselves to the lateral movements of the wheels. Colburn, in his "Locomotive Engineering," remarks of this arrangement of rods as follows:
"Geometrically, no doubt, this combination of wheels could only
work properly around curves by a lengthening and shortening of
the rods which served to couple the principal pair of
driving-wheels with the hind truck-wheels. But if the
coupling-rods from the principal pair of driving-wheels be five
feet long, and if the beams of the truck-frame be four feet long
(the radius of curve described by the axle-boxes around the
spherical side bearings being two feet), then the total
corresponding lengthening of the coupling-rods, in order to allow
the hind truck-wheels to move one inch to one side, and the front
wheels of the truck one inch to the other side of their normal
position on a straight line, would be V[60^{2} + 1^{2}] - 60 + 24
- V[24^{2} - 1^{2}] = 0.0275 inch, or less than one thirty-second
of an inch. And if only one pair of driving-wheels were thus
coupled with a four-wheeled truck, the total wheel-base being
nine feet, the motion permitted by this slight elongation of the
coupling-rods (an elongation provided for by a trifling slackness
in the brasses) would enable three pairs of wheels to stand
without binding in a curve of only one hundred feet radius."
The first engine of the new plan was finished early in December, 1842, being one of fourteen engines constructed in that year, and was sent to the Georgia Railroad, on the order of Mr. J. Edgar Thomson, then Chief Engineer and Superintendent of that line. It weighed twelve tons, and drew, besides its own weight, two hundred and fifty tons up a grade of thirty-six feet to the mile.
Other orders soon followed. The new machine was received generally with great favor. The loads hauled by it exceeded anything so far known in American railroad practice, and sagacious managers hailed it as a means of largely reducing operating expenses. On the Central Railroad of Georgia, one of these twelve-ton engines drew nineteen eight-wheeled cars, with seven hundred and fifty bales of cotton, each bale weighing four hundred and fifty pounds, over maximum grades of thirty feet per mile, and the manager of the road declared that it could readily take one thousand bales. On the Philadelphia and Reading Railroad a similar engine of eighteen tons weight drew one hundred and fifty loaded cars (total weight of cars and lading, one thousand one hundred and thirty tons) from Schuylkill Haven to Philadelphia, at a speed of seven miles per hour. The regular load was one hundred loaded cars, which were hauled at a speed of from twelve to fifteen miles per hour on a level.
The following extract from a letter, dated August 10, 1844, of Mr. G. A. Nicolls, then Superintendent of that line, and still connected with its management, gives the particulars of the performance of these machines, and shows the estimation in which they were held:
"We have had two of these engines in operation for about four
weeks. Each engine weighs about forty thousand pounds with water
and fuel, equally distributed on six wheels, all of which are
coupled, thus gaining the whole adhesion of the engine's weight.
Their cylinders are fifteen by eighteen inches."
"The daily allotted load of each of these engines is one hundred
coal cars, each loaded with three and six-tenths tons of coal,
and weighing two and fifteen one-hundredths tons each, empty;
making a net weight of three hundred and sixty tons of coal
carried, and a gross weight of train of five hundred and
seventy-five tons, all of two thousand two hundred and forty
pounds."
"This train is hauled over the ninety-four miles of the road,
half of which is level, at the rate of twelve miles per hour; and
with it the engine is able to make fourteen to fifteen miles per
hour on a level."
"Were all the cars on the road of sufficient strength, and making
the trip by daylight, nearly one-half being now performed at
night, I have no doubt of these engines being quite equal to a
load of eight hundred tons gross, as their average daily
performance on any of the levels of our road, some of which are
eight miles long."
"In strength of make, quality of workmanship, finish, and
proportion of parts, I consider them equal to any, and superior
to most, freight engines I have seen. They are remarkably easy on
the rail, either in their vertical or horizontal action, from the
equalization of their weight, and the improved truck under the
forward part of the engine. This latter adapts itself to all the
curves of the road, including some of seven hundred and sixteen
feet radius in the main track, and moves with great ease around
our turning Y curves at Richmond, of about three hundred feet
radius.
"I consider these engines as near perfection, in the arrangement
of their parts, and their general efficiency, as the present
improvements in machinery and the locomotive engine will admit
of. They are saving us thirty per cent, in every trip, on the
former cost of motive or engine power."
But the flexible-beam truck also enabled Mr. Baldwin to meet the demand for an engine with four drivers connected. Other builders were making engines with four drivers and a four-wheeled truck, of the present American standard type. To compete with this design, Mr. Baldwin modified his six-wheels-connected engine by connecting only two out of the three pairs of wheels as drivers, making the forward wheels of smaller diameter as leading wheels, but combining them with the front drivers in a flexible-beam truck. The first engine on this plan was sent to the Erie and Kalamazoo Railroad, in October, 1843, and gave great satisfaction. The Superintendent of the road was enthusiastic in its praise, and wrote to Mr. Baldwin that he doubted "if anything could be got up which would answer the business of the road so well." One was also sent to the Utica and Schenectady Railroad a few weeks later, of which the Superintendent remarked that "it worked beautifully, and there were not wagons enough to give it a full load." In this plan the leading wheels were usually made thirty-six and the drivers fifty-four inches in diameter.
This machine of course came in competition with the eight-wheeled engine having four drivers, and Mr. Baldwin claimed for his plan a decided superiority. In each case about two-thirds of the total weight was carried on the four drivers, and Mr. Baldwin maintained that his engine, having only six instead of eight wheels, was simpler and more effective.
At about this period Mr. Baldwin's attention was called by Mr. Levi Bissell to an "Air Spring" which the latter had devised, and which it was imagined was destined to be a cheap, effective, and perpetual spring. The device consisted of a small cylinder placed above the frame over the axle-box, and having a piston fitted air-tight into it. The piston-rod was to bear on the axle-box, and the proper quantity of air was to be pumped into the cylinder above the piston, and the cylinder then hermetically closed. The piston had a leather packing which was to be kept moist by some fluid (molasses was proposed) previously introduced into the cylinder. Mr. Baldwin at first proposed to equalize the weight between two pairs of drivers by connecting two air-springs on each side by a pipe, the use of an equalizing beam being covered by Messrs. Eastwick & Harrison's patent. The air-springs were found, however, not to work practically, and were never applied. It may be added that a model of an equalizing air-spring was exhibited by Mr. Joseph Harrison, Jr., at the Franklin Institute, in 1838 or 1839.
With the introduction of the new machine, business began at once to revive, and the tide of prosperity turned once more in Mr. Baldwin's favor. Twelve engines were constructed in 1843, all but four of them of the new pattern; twenty-two engines in 1844, all of the new pattern; and twenty-seven in 1845. Three of this number were of the old type, with one pair of drivers, but from that time forward the old pattern with the single pair of drivers disappeared from the practice of the establishment, save occasionally for exceptional purposes.
In 1842, the partnership with Mr. Vail was dissolved, and Mr. Asa Whitney, who had been Superintendent of the Mohawk and Hudson Railroad, became a partner with Mr. Baldwin, and the firm continued as Baldwin & Whitney until 1846, when the latter withdrew to engage in the manufacture of car-wheels, in which business he is still concerned as senior member of the firm of A. Whitney & Sons, Philadelphia.
Mr. Whitney brought to the firm a railroad experience and thorough business talent. He introduced a system in many details of the management of the business, which Mr. Baldwin, whose mind was devoted more exclusively to mechanical subjects, had failed to establish or wholly ignored. The method at present in use in the establishment, of giving to each class of locomotives a distinctive designation, composed of a number and a letter, originated very shortly after Mr. Whitney's connection with the business. For the purpose of representing the different designs, sheets with engravings of locomotives were employed. The sheet showing the engine with one pair of drivers was marked B; that with two pairs, C; that with three, D; and that with four, E. Taking its rise from this circumstance, it became customary to designate as B engines those with one pair of drivers; as C engines, those with two pairs; as D engines, those with three pairs; and as E engines, those with four pairs. Shortly afterwards, a number, indicating the weight in gross tons, was added. Thus, the 12 D engine was one with three pairs of drivers, and weighing twelve tons; the 12 C, an engine of same weight, but with only four wheels connected. Substantially this system of designating the several sizes and plans has been retained to the present time. The figures, however, are no longer used to express the weight, but merely to designate the class.
It will be observed that the classification as thus established began with the B engines. The letter A was reserved for an engine intended to run at very high speeds, and so designed that the driving-wheels should make two revolutions for each reciprocation of the pistons. This was to be accomplished by means of gearing. The general plan of the engine was determined in Mr. Baldwin's mind, but was never carried into execution.
The adoption of the plan of six-wheels-connected engines opened the way at once to increasing their size. The weight being almost evenly distributed on six points, heavier machines were admissible, the weight on any one pair of drivers being little, if any, greater than had been the practice with the old plan of engine having a single pair of drivers; Hence engines of eighteen and twenty tons weight were shortly introduced, and in 1844 three of twenty tons weight, with cylinders sixteen and one-half inches diameter by eighteen inches stroke, were constructed for the Western Railroad of Massachusetts, and six, of eighteen tons weight, with cylinders fifteen by eighteen, and drivers forty-six inches in diameter, were built for the Philadelphia and Reading Railroad. It should be noted that three of these latter engines had iron flues. This was the first instance in which Mr. Baldwin had employed tubes of this material. The advantage found to result from the use of iron tubes, apart from their less cost, was that the tubes and boiler-shell, being of the same material, expanded and contracted alike, while in the case of copper tubes the expansion of the metal by heat varied from that of the boiler-shell, and as a consequence there was greater liability to leakage at the joints with the tube-sheets. The opinion prevailed largely at that time that some advantage resulted in the evaporation of water, owing to the superiority of copper as a conductor of heat. To determine this question, an experiment was tried with two of the six engines referred to above, one of which, the "Ontario," had copper flues, and another, the "New England," iron flues. In other respects they were precisely alike. The two engines were run from Richmond to Mount Carbon, August 27, 1844, each drawing a train of one hundred and one empty cars, and, returning, from Mount Carbon to Richmond, on the following day, each with one hundred loaded cars. The quantity of water evaporated and wood consumed was noted, with the result shown in the following table:
------------------------------------------------------------------------
| UP TRIP, | DOWN TRIP, |
| AUG. 27, 1844. | AUG. 28, 1844. |
----------------------------+---------------------+----------+----------|
|"Ontario."| "New |"Ontario."| "New |
| | England."| | England."|
| (Copper | (Iron | (Copper | (Iron |
| Flues.) | Flues.) | Flues.) | Flues.) |
----------------------------+----------+----------+----------+----------|
Time, running | 9h. 7m. | 7h. 41m.| 10h. 44m.| 8h. 19m.|
" standing at stations. | 4h. 2m. | 3h. 7m.| 2h. 12m.| 3h. 8m.|
Cords of wood burned | 6.68 | 5.50 | 6.94 | 6. |
Cubic feet of water | | | | |
evaporated | 925.75 | 757.26 | 837.46 | 656.39 |
Ratio, cubic feet of water | | | | |
to a cord of wood | 138.57 | 137.68 | 120.67 | 109.39 |
------------------------------------------------------------------------
The conditions of the experiments not being absolutely the same in each case, the results could not of course be accepted as entirely accurate. They seemed to show, however, no considerable difference in the evaporative efficacy of copper and iron tubes.
The period under consideration was marked also by the introduction of the French & Baird stack, which proved at once to be one of the most successful spark-arresters thus far employed, and which was for years used almost exclusively wherever, as on the cotton-carrying railroads of the South, a thoroughly effective spark-arrester was required. This stack was introduced by Mr. Baird, then a foreman in the Works, who purchased the patent-right of what had been known as the Grimes stack, and combined with it some of the features of the stack made by Mr. Richard French, then Master Mechanic of the Germantown Railroad, together with certain improvements of his own. The cone over the straight inside pipe was made with volute flanges on its under side, which gave a rotary motion to the sparks. Around the cone was a casing about six inches smaller in diameter than the outside stack. Apertures were cut in the sides of this casing, through which the sparks in their rotary motion were discharged and thus fell to the bottom of the space between the straight inside pipe and the outside stack. The opening in the top of the stack was fitted with a series of V-shaped iron circles perforated with numerous holes, thus presenting an enlarged area, through which the smoke escaped. The patent-right for this stack was subsequently sold to Messrs. Radley & Hunter, and its essential principle is still used in the Radley & Hunter stack as at present made.
In 1845, Mr. Baldwin built three locomotives for the Royal Railroad Committee of Wuertemberg. They were of fifteen tons weight, on six wheels, four of them being sixty inches in diameter and coupled. The front drivers were combined by the flexible beams into a truck with the smaller leading wheels. The cylinders were inclined and outside, and the connecting-rods took hold of a half-crank axle back of the fire-box. It was specified that these engines should have the link-motion which had shortly before been introduced in England by the Stephensons. Mr. Baldwin accordingly applied a link of a peculiar character to suit his own ideas of the device. The link was made solid, and of a truncated V-section, and the block was grooved so as to fit and slide on the outside of the link.
During the year 1845 another important feature in locomotive construction--the cut-off valve--was added to Mr. Baldwin's practice. Up to that time the valve-motion had been the two eccentrics, with the single flat hook for each cylinder. Since 1841 Mr. Baldwin had contemplated the addition of some device allowing the steam to be used expansively, and he now added the "half-stroke cut-off." In this device the steam-chest was separated by a horizontal plate into an upper and a lower compartment. In the upper compartment, a valve, worked by a separate eccentric, and having a single opening, admitted steam through a port in this plate to the lower steam-chamber. The valve-rod of the upper valve terminated in a notch or hook, which engaged with the upper arm of its rock-shaft. When thus working, it acted as a cut-off at a fixed part of the stroke, determined by the setting of the eccentric. This was usually at half the stroke. When it was desired to dispense with the cut-off and work steam for the full stroke, the hook of the valve-rod was lifted from the pin on the upper arm of the rock-shaft by a lever worked from the footboard, and the valve-rod was held in a notched rest fastened to the side of the boiler. This left the opening through the upper valve and the port in the partition plate open for the free passage of steam throughout the whole stroke. The first application of the half-stroke cut-off was made on the engine "Champlain" (20 D), built for the Philadelphia and Reading Railroad Company, in 1845. It at once became the practice to apply the cut-off on all passenger engines, while the six- and eight-wheels-connected freight engines were, with a few exceptions, built for a time longer with the single valve admitting steam for the full stroke.
After building, during the years 1843, 1844, and 1845, ten four-wheels-connected engines on the plan above described, viz., six wheels in all, the leading wheels and the front drivers being combined into a truck by the flexible beams, Mr. Baldwin finally adopted the present design of four drivers and a four-wheeled truck. Some of his customers who were favorable to the latter plan had ordered such machines of other builders, and Colonel Gadsden, President of the South Carolina Railroad Company, called on him in 1845 to build for that line some passenger engines of this pattern. He accordingly bought the patent-right for this plan of engine of Mr. H. R. Campbell, and for the equalizing beams used between the drivers, of Messrs. Eastwick & Harrison, and delivered to the South Carolina Railroad Company, in December, 1845, his first eight-wheeled engine with four drivers and a four-wheeled truck. This machine had cylinders thirteen and three-quarters by eighteen, and drivers sixty inches in diameter, with the springs between them arranged as equalizers. Its weight was fifteen tons. It had the half-crank axle, the cylinders being inside the frame but outside the smoke-box. The inside-connected engine, counterweighting being as yet unknown, was admitted to be steadier in running, and hence more suitable for passenger service. With the completion of the first eight-wheeled "C" engine, Mr. Baldwin's feelings underwent a revulsion in favor of this plan, and his partiality for it became as great as had been his antipathy before. Commenting on the machine, he recorded himself as "more pleased with its appearance and action than any engine he had turned out." In addition to the three engines of this description for the South Carolina Railroad Company, a duplicate was sent to the Camden and Amboy Railroad Company, and a similar but lighter one to the Wilmington and Baltimore Railroad Company, shortly afterwards. The engine for the Camden and Amboy Railroad Company, and perhaps the others, had the half-stroke cut-off.
From that time forward, all of his four-wheels-connected machines were built on this plan, and the six-wheeled "C" engine was abandoned, except in the case of one built for the Philadelphia, Germantown and Norristown Railroad Company in 1846, and this was afterwards rebuilt into a six-wheels-connected machine. Three methods of carrying out the general design were, however, subsequently followed. At first the half-crank was used; then horizontal cylinders inclosed in the chimney-seat and working a full-crank-axle, which form of construction had been practiced at the Lowell Works; and eventually, outside cylinders with outside connections.
Meanwhile the flexible truck machine maintained its popularity for heavy freight service. All the engines thus far built on this plan had been six-wheeled, some with the rear driving-axle back of the fire-box, and others with it in front. The next step, following logically after the adoption of the eight-wheeled "C" engine, was to increase the size of the freight machine, and distribute the weight on eight wheels all connected, the two rear pairs being rigid in the frame, and the two front pairs combined into the flexible-beam truck. This was first done in 1846, when seventeen engines on this plan were constructed on one order for the Philadelphia and Reading Railroad Company. Fifteen of these were of twenty tons weight, with cylinders fifteen and a half by twenty, and wheels forty-six inches in diameter; and two of twenty-five tons weight, with cylinders seventeen and a quarter by eighteen, and drivers forty-two inches in diameter. These engines were the first ones on which Mr. Baldwin placed sand-boxes, and they were also the first built by him with roofs. On all previous engines the footboard had only been inclosed by a railing. On these engines for the Reading Railroad, four iron posts were carried up, and a wooden roof supported by them. The engine-men added curtains at the sides and front, and Mr. Baldwin on subsequent engines added sides, with sash and glass. The cab proper, however, was of New England origin, where the severity of the climate demanded it, and where it had been used previous to this period.
Forty-two engines were completed in 1846, and thirty-nine in 1847. The only novelty to be noted among them was the engine "M. G. Bright," built for operating the inclined plane on the Madison and Indianapolis Railroad. The rise of this incline was one in seventeen, from the bank of the Ohio River at Madison. The engine had eight wheels, forty-two inches in diameter, connected, and worked in the usual manner by outside inclined cylinders, fifteen and one-half inches diameter by twenty inches stroke. A second pair of cylinders, seventeen inches in diameter with eighteen inches stroke of piston, was placed vertically over the boiler, midway between the furnace and smoke-arch. The connecting-rods worked by these cylinders connected with cranks on a shaft under the boiler. This shaft carried a single cog-wheel at its centre, and this cog-wheel engaged with another of about twice its diameter on a second shaft adjacent to it and in the same plane. The cog-wheel on this latter shaft worked in a rack-rail placed in the centre of the track. The shaft itself had its bearings in the lower ends of two vertical rods, one on each side of the boiler, and these rods were united over the boiler by a horizontal bar which was connected by means of a bent lever and connecting-rod to the piston worked by a small horizontal cylinder placed on top of the boiler. By means of this cylinder, the yoke carrying the shaft and cog-wheel could be depressed and held down so as to engage the cogs with the rack-rail, or raised out of the way when only the ordinary drivers were required. This device was designed by Mr. Andrew Cathcart, Master Mechanic of the Madison and Indianapolis Railroad. A similar machine, the "John Brough," for the same plane, was built by Mr. Baldwin in 1850. The incline was worked with a rack-rail and these engines until it was finally abandoned and a line with easy gradients substituted.
The use of iron tubes in freight engines grew in favor, and in October, 1847, Mr. Baldwin noted that he was fitting his flues with copper ends, "for riveting to the boiler."
The subject of burning coal continued to engage much attention, but the use of anthracite had not as yet been generally successful. In October, 1847, the Baltimore and Ohio Railroad Company advertised for proposals for four engines to burn Cumberland coal, and the order was taken and filled by Mr. Baldwin with four of his eight-wheels-connected machines.
The year 1848 showed a falling off in business, and only twenty engines were turned out. In the following year, however, there was a rapid recovery, and the production of the works increased to thirty, followed by thirty-seven in 1850, and fifty in 1851. These engines, with a few exceptions, were confined to three patterns, the eight-wheeled four-coupled engine, from twelve to nineteen tons in weight, for passengers and freight, and the six- and eight-wheels-connected engine, for freight exclusively, the six-wheeled machine weighing from twelve to seventeen tons, and the eight-wheeled, from eighteen to twenty-seven tons. The drivers of these six- and eight-wheels-connected machines were made generally forty-two, with occasional variations up to forty-eight, inches in diameter.
The exceptions referred to in the practice of these years were the fast passenger engines built by Mr. Baldwin during this period. Early in 1848, the Vermont Central Railroad was approaching completion, and Governor Paine, the President of the Company, conceived the idea that the passenger service on the road required locomotives capable of running at very high velocities. Henry R. Campbell, Esq., was a contractor in building the line, and was authorized by Governor Paine to come to Philadelphia and offer Mr. Baldwin ten thousand dollars for a locomotive which could run with a passenger train at a speed of sixty miles per hour. Mr. Baldwin at once undertook to meet these conditions. The work was begun early in 1848, and in March of that year Mr. Baldwin filed a caveat for his design. The engine was completed in 1849, and was named the "Governor Paine." It had one pair of driving-wheels six and a half feet in diameter, placed back of the fire-box. Another pair of wheels, but smaller and unconnected, was placed directly in front of the fire-box, and a four-wheeled truck carried the front of the engine. The cylinders were seventeen and a quarter inches diameter and twenty inches stroke, and were placed horizontally between the frames and the boiler, at about the middle of the waist. The connecting-rods took hold of "half-cranks" inside of the driving-wheels. The object of placing the cylinders at the middle of the boiler was to lessen or obviate the lateral motion of the engine, produced when the cylinders were attached to the smoke-arch. The bearings on the two rear axles were so contrived that, by means of a lever, a part of the weight of the engine usually carried on the wheels in front of the fire-box could be transferred to the driving-axle. The "Governor Paine" was used for several years on the Vermont Central Railroad, and then rebuilt into a four-coupled machine. During its career, it was stated by the officers of the road that it could be started from a state of rest and run a mile in forty-three seconds. Three engines on the same plan, but with cylinders fourteen by twenty, and six-feet driving-wheels, the "Mifflin," "Blair," and "Indiana," were also built for the Pennsylvania Railroad Company, in 1849. They weighed each about forty-seven thousand pounds, distributed as follows: eighteen thousand on drivers, fourteen thousand on the pair of wheels in front of the fire-box, and fifteen thousand on the truck. By applying the lever, the weight on the drivers could be increased to about twenty-four thousand pounds, the weight on the wheels in front of the fire-box being correspondingly reduced. A speed of four miles in three minutes is recorded for them, and upon one occasion President Taylor was taken in a special train over the road by one of these machines at a speed of sixty miles an hour. One other engine of this pattern, the "Susquehanna," was built for the Hudson River Railroad Company, in 1850. Its cylinders were fifteen inches diameter by twenty inches stroke, and drivers six feet in diameter. All these engines, however, were short-lived, and died young, of insufficient adhesion.
Eight engines with four drivers connected and half-crank-axles, were built for the New York and Erie Railroad Company in 1849, with seventeen by twenty inch cylinders; one-half of the number with six-feet and the rest with five-feet drivers. These machines were among the last on which the half-crank-axle was used. Thereafter, outside-connected engines were constructed almost exclusively.
In May, 1848, Mr. Baldwin filed a caveat for a four-cylinder locomotive, but never carried the design into execution. The first instance of the use of steel axles in the practice of the establishment occurred during the same year,--a set being placed as an experiment under an engine constructed for the Pennsylvania Railroad Company. In 1850, the old form of dome boiler, which had characterized the Baldwin engine since 1834, was abandoned, and the wagon-top form substituted.
The business in 1851 had reached the full capacity of the shop, and the next year marked the completion of about an equal number of engines (forty-nine). Contracts for work extended a year ahead, and, to meet the demand, the facilities in the various departments were increased, and resulted in the construction of sixty engines in 1853, and sixty-two in 1854.
At the beginning of the latter year, Mr. Matthew Baird, who had been connected with the works since 1836 as one of its foremen, entered into partnership with Mr. Baldwin, and the style of the firm was made M. W. Baldwin & Co.
The only novelty in the general plan of engines during this period was the addition of the ten-wheeled engine to the patterns of the establishment. The success of Mr. Baldwin's engines with all six or eight wheels connected, and the two front pairs combined by the parallel beams into a flexible truck, had been so marked that it was natural that he should oppose any other plan for freight service. The ten-wheeled engine, with six drivers connected, had, however, now become a competitor. This plan of engine was first patented by Septimus Norris, of Philadelphia, in 1846, and the original design was apparently to produce an engine which should have equal tractive power with the Baldwin six-wheels-connected machine. This the Norris patent sought to accomplish by proposing an engine with six drivers connected, and so disposed as to carry substantially the whole weight, the forward drivers being in advance of the centre of gravity of the engine, and the truck only serving as a guide, the front of the engine being connected with it by a pivot-pin, but without a bearing on the centre-plate. Mr. Norris's first engine on this plan was tried in April, 1847, and was found not to pass curves so readily as was expected. As the truck carried little or no weight, it would not keep the track. The New York and Erie Railroad Company, of which John Brandt was then Master Mechanic, shortly afterwards adopted the ten-wheeled engine, modified in plan so as to carry a part of the weight on the truck. Mr. Baldwin filled an order for this company, in 1850, of four eight-wheels-connected engines, and in making the contract he agreed to substitute a truck for the front pair of wheels if desired after trial. This, however, he was not called upon to do.
In February, 1852, Mr. J. Edgar Thomson, President of the Pennsylvania Railroad Company, invited proposals for a number of freight locomotives of fifty-six thousand pounds weight each. They were to be adapted to burn bituminous coal, and to have six wheels connected and a truck in front, which might be either of two or four wheels. Mr. Baldwin secured the contract, and built twelve engines of the prescribed dimensions, viz., cylinders eighteen by twenty-two; drivers forty-four inches diameter, with chilled tires. Several of these engines were constructed with a single pair of truck-wheels in front of the drivers, but back of the cylinders. It was found, however, after the engines were put in service, that the two truck-wheels carried eighteen thousand or nineteen thousand pounds, and this was objected to by the company as too great a weight to be carried on a single pair of wheels. On the rest of the engines of the order, therefore, a four-wheeled truck in front was employed.
The ten wheeled engine thereafter assumed a place in the Baldwin classification. In 1855-56, two of twenty-seven tons weight, nineteen by twenty-two cylinders, forty-eight inches drivers, were built for the Portage Railroad, and three for the Pennsylvania Railroad. In 1855, '56, and '57, fourteen, of the same dimensions, were built for the Cleveland and Pittsburg Railroad; four for the Pittsburg, Fort Wayne and Chicago Railroad; and one for the Marietta and Cincinnati Railroad. In 1858 and '59, one was constructed for the South Carolina Railroad, of the same size, and six lighter ten-wheelers, with cylinders fifteen and a half by twenty-two, and four-feet drivers, and two with cylinders sixteen by twenty-two, and four-feet drivers, were sent out to railroads in Cuba.
It was some years--not until after 1860, however--before this pattern of engine wholly superseded in Mr. Baldwin's practice the old plan of freight engine on six or eight wheels, all connected.
On three locomotives--the "Clinton," "Athens," and "Sparta"--completed for the Central Railroad of Georgia in July, 1852, the driving-boxes were made with a slot or cavity in the line of the vertical bearing on the journal. The object was to produce a more uniform distribution of the wear over the entire surface of the bearing. This was the first instance in which this device, which has since come into general use, was employed in the Works, and the boxes were so made by direction of Mr. Charles Whiting, then Master Mechanic of the Central Railroad of Georgia. He subsequently informed Mr. Baldwin that this method of fitting up driving-boxes had been in use on the road for several years previous to his connection with the company. As this device was subsequently made the subject of a patent by Mr. David Matthew, these facts may not be without interest.
In 1853, Mr. Charles Ellet, Chief Engineer of the Virginia Central Railroad, laid a temporary track across the Blue Ridge, at Rock Fish Gap, for use during the construction of a tunnel through the mountain. This track was twelve thousand five hundred feet in length on the eastern slope, ascending in that distance six hundred and ten feet, or at the average rate of one in twenty and a half feet. The maximum grade was calculated for two hundred and ninety-six feet per mile, and prevailed for half a mile. It was found, however, in fact, that the grade in places exceeded three hundred feet per mile. The shortest radius of curvature was two hundred and thirty-eight feet. On the western slope, which was ten thousand six hundred and fifty feet in length, the maximum grade was two hundred and eighty feet per mile, and the ruling radius of curvature three hundred feet. This track was worked by two of the Baldwin six-wheels-connected flexible-beam truck locomotives constructed in 1853-54. From a description of this track, and the mode of working it, published by Mr. Ellet in 1856, the following is extracted:
"The locomotives mainly relied on for this severe duty were
designed and constructed by the firm of M. W. Baldwin & Company,
of Philadelphia. The slight modifications introduced at the
instance of the writer to adapt them better to the particular
service to be performed in crossing the Blue Ridge, did not touch
the working proportions or principle of the engines, the merits
of which are due to the patentee, M. W. Baldwin, Esq.
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Illustrated Catalogue of Locomotives; Baldwin Locomotive WorksChapter L: G. Cannon, President of the Rensselaer and Saratoga Railroad (1)
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