Chapter XI: The Dairy Husbandry of Holland (2)
The rennet is prepared in the following manner: The maw or fourth stomach of a newly-killed sucking calf is taken from the other stomachs, carefully cleaned and cut into strips two inches wide, and then hung up in the chimney to be smoked and dried; or, in hot weather in summer, it is hung up in the sun. Well smoked and dried strips will keep a very long time. When these are wanted for use, they are very carefully washed and purified, and then laid in the salt brine from the butter-barrels, or in lukewarm salt water to soak. The liquid is put into bottles and laid in the cellar. For curding milk as much is taken as is thought to be necessary, which cannot be determined without considerable practice and experience. If too little is taken, the cheese is not fat enough; if more than the right quantity, it gives a disgusting acid taste. It is difficult, almost impossible, to state exactly how much rennet should be used with a certain quantity of milk, because this must be determined by its quality and its strength. Something like the following quantity is, however, taken: In a sixty-quart vat are placed about fifty rennets, prepared by drying, washing, and cutting, and a clear salt brine or butter-pickle of twenty to twenty-five degrees strength is added. In smaller quantities the proportion of rennet is about one and a half quarts to a rennet, or even less. This dried maw can be bought everywhere in packages of twenty-five pieces each.
One great point in cheese-making is to have a sufficient quantity of good rennet in store; for the older it grows the more powerful and effective it becomes, and the experienced cheese-makers, studying their own interests, know very well how difficult, hurtful, and time-wasting, it is to use fresh or new rennet. The assertion sometimes made that they use muriatic acid instead of rennet for curding the milk in Holland rests on an error, at least so far as the present methods are concerned. In earlier times, and for the poorest kinds, as the Jews’ cheese, muriatic acid was more or less used. At the present time, the rennet for those cheeses is prepared from the stomachs of calves some days old.
When the curd has sufficiently come, and has all been thoroughly broken, the dairy-woman puts a four-cornered linen cloth, called the cheese-cloth, which is used only for this purpose, and is only loosely woven, upon a small strong ladder laid over the edges of a low tub, and puts upon the cloth the proper quantity of curd, then ties up the four corners of the cloth, and presses with her whole strength, that the milk may drain off. This work is also done by men who can apply great strength, Fig. 121. The corners of the cheese-cloth are brought together, and the operator presses as hard as he can, in order to remove all the milk from the curd. But, as this is not possible with the hands alone, the whole is placed under a plank-press, and by this means as much of the milk as possible is pressed out. A strong cleat is nailed to a pillar in the wall at a convenient height from the floor,--say two feet,--so that the tub, ladder, and cheese-cloth, can be put under the plank, when the plank is pressed down upon the cloth and curd. At the other end of the plank the operator sits and presses down with the whole weight of his body, as seen in Fig. 122. The whey runs into the tub, and is generally used as food for swine. The pressure is continued till no more runs off.
After the complete removal of the whey, the curd remaining in the cloth has the form of the palms of the hands, and is pressed so firmly that it holds together when the cloth is removed. But it is again broken up, and put for this purpose into the breaking-tub, a low but broad, open tub, with wooden hoops, and made of strong staves, and is here worked over by the bare but cleanly-washed feet of the dairyman, or hired man. This working with the feet is continued, just as in kneading dough, till all is brought to a stiff paste.
When it has come to this consistence the forming of the cheese begins. The dairyman has for this purpose a cheese-mould standing before him, and lays on the bottom a layer of cheese without spice, and this is called the blind layer. The cheese tub or mould, Figs. 123 and 124, is used only for this first moulding. It is a wooden vat, made of staves from one to one and a half inches thick, and is nine and a half to twelve and a half inches in diameter, and about ten inches high, bound at the bottom and top with stout hoops. The bottom of oak-wood, put in very carefully, is pierced with holes for letting off any moisture that may remain in the cheese. On the top of the tub a cover is exactly fitted, to sink down upon the cheese when the pressure is applied. This cover is of oak, one and a half inches thick, and has a cross-piece three and a half inches thick, which serves as a handle.
The first layer of cheese is quite firmly pressed down or trodden into the mould with the hands or feet, and then follows a layer of curd mixed with spices. The mixture is made best by putting as much of the pasty curd from the vat into a tub as will form one layer in the mould. Over this the spice is strewn, caraway and some pounded cloves, and the mass is then worked over, when it is placed as a new layer into the mould. Upon the second layer some coarsely-pounded cloves are generally scattered, or they are stuck whole over the surface. After that the second layer is pressed in like the first, and the third follows, and so on till the mould is full. On the uppermost and firmly pressed layer is laid the cover. The mould thus carefully filled is now brought under a press, which, partly on account of its length, is called the “long-press,” and sometimes the “first” or “cheese press,” because the cheese first comes under it. This press is seen in Fig. 125. It stands on four short legs, and consists of upright beams fixed upon a platform, and a long beam, acting as a lever, with one end fastened by a rivet or bolt. The other end is loaded with weights to any desirable extent, as appears in the cut. The power of the press may also be increased or diminished by shifting the end of the lever to the lower or upper hole.
When the mould is put under the press it is set into a shallow, four-cornered wooden box or pan on the foot-board. This pan is furnished with grooves at the side, through which the whey can escape. The pressure may still further be increased by putting a block on the lid of the mould, as appears in the press. It is this powerful pressure which gives the cheese the high quality for which it is distinguished above others. The whey still remaining in the curd runs off through the holes in the bottom of the mould, when the strong pressure is applied, into the pan, and is caught in another pan which sits under the press.
When the cheese has stood two hours under the press, it is taken from the mould, surrounded by a clean linen cloth, and again brought under the press. The change of cloth is repeated once or twice after two or three hours’ pressing, and the cheese is left standing in the press over night. The next morning the cheese is brought under another press, under which it is subjected to still more powerful pressure, and receives its peculiar form. This press is seen in Fig. 126, and consists of a frame resting on four strong uprights, forming a kind of firm table. On the plate of the table lie four or six rollers, whose ends at both sides pass through holes in the standard pieces, and serve merely to assist in taking out the cheese. The pressure is obtained by heavy weights let down and raised by a kind of windlass fixed in two perpendicular standards. The cheese as it comes under this press is not in the mould, but is simply laid in a pan, as seen in Fig. 127. Before the pressure begins, however, the stamp or mark of the manufacturer, a key, a letter, etc., in iron, is laid upon the cheese, and upon that a square board. The pan and weight are lowered, so that the pressure begins and the stamp is impressed on the cheese, which becomes flatter, smoother, and firmer than before. The cheese is left under this press till it gets its final form, and the pressure in the pan is increased or diminished, according to circumstances.
When the cheese, after being pressed in both machines, has received its final form, it is placed in a long trough, called the salt-trough, which is generally in the cow-room behind the cow-stands. It has been already said that the cow-stall is used as a cheese-room in summer, when the cows are out to pasture. In this trough, a space deep and wide enough for the diameter of the cheese, from four to six cheeses can be laid. In the salt-trough the cheeses are salted as long and as thoroughly as is necessary. Observation and experience are needed here to get the right quantity of salt and the right time, that the cheese may receive a suitably firm crust or rind.
When the cheese in the salt-trough is sufficiently salted, it is put over a large tub, where it is properly washed in cold, fresh water, trimmed with a cheese-knife, and colored. For coloring, annatto boiled in water with some potash is used. After the coloring the cheese is rubbed with the beistings, or first milk of a cow newly-calved. The spice cheese gets its red color and firm, smooth rind in the coloring and washing in the beistings; and this distinguishes it from other sorts.
The colored cheeses are now laid upon shelves made for the purpose in the cow-stall used as a cheese-room, and turned daily till properly dried. When dry they are laid for sale in a cheese or store room. This room is connected with the house, or separated from the other rooms only by a thin board partition. This room, as well as the cow-stall, is kept extraordinarily clean,--scoured and aired, and used for nothing but the keeping of cheese.
Fig. 128 represents the cow-stall used as a cheese-room, in which the salt-trough is seen, and the dairyman and dairy-woman are occupied in turning and trimming the cheese.
MANUFACTURE OF SWEET MILK CHEESE IN SOUTH HOLLAND.--The best kind of sweet milk cheese is made in the vicinity of the city of Gouda, and on the gray and Dutch Yssel, from which circumstance it is often known by the name of Gouda cheese.
The making of this cheese is less difficult than that of spice cheese, but requires more attention and care, because the rich sweet milk is used for it. It is as follows: The milk as it comes fresh from the cow is strained through a hair-strainer into a large wooden vat or tub, or, in some large dairies, into a copper kettle, which stands on a peculiar tray or bench. This tray is made of four to five inch posts, and its size is governed by the quantity of milk of the tubs to be used; but these tubs generally hold from one hundred to one hundred and fifty cans. The milk is immediately set with the requisite quantity of rennet, usually one quarter of a can to one hundred cans of milk; and if it does not “come” in a quarter of an hour, more rennet is added.
When it has properly curdled, it is stirred in all directions with a wooden ladle three or four times over, and somewhat broken up, when it is allowed to stand three or four minutes at rest. It is then gently and constantly stirred again, with the ladle or the hands, and broken. By too active stirring one gets more whey than cheese, and very quick stirring must be avoided. The whey is then allowed to stand some time, by which the curdled cheese particles collect, and the whey appears on the surface, and can be taken off and poured into a tub made for the purpose. To the mass still remaining in the kettle, which is now almost all cheesy matter, as much hot water is added as is sufficient to warm it properly. The addition of hot water must be made with discretion, however, and must not exceed a certain amount, which can be learned only by practice. The more we add, the drier will the cheese become after a while; and, though it may keep the better, and be better for transportation, the taste is unquestionably injured by it. The cold-made cheese is far more liable to injury from keeping, but is much richer and more palatable, on which account the best is generally eaten fresh. The quantity of hot water to be added for warming the milk must therefore he determined somewhat by the disposition to be made of the cheese.
When the hot water has stood, say half an hour, on the curd, it is taken off and poured into the whey. The curd is now properly brought together by the hands or a ladle, and again thoroughly worked and broken. After standing at rest a short time, the water and whey are turned off again, as completely as possible, in the whey-tub. The mass of curd still remaining in the vat, now called wrongel, is cut up into small pieces, which are very carefully worked over, and then pressed into the wooden cheese-mould. In order to get a very fine separation of the curd, only a small quantity is taken at once from the vat, which is rubbed in the hands, and then pressed into the mould till it is quite full. The cheese-mould is in the form of a bowl, made of willow wood, with its lower part pierced with holes, so that the whey can run off when the pressure is applied. The cheese now formed is taken out carefully, rubbed with the hands, and still further worked in the cheese-tub, and again very firmly pressed into the mould with the hands.
To be able to press it into the mould with greater power, an implement called the presser is used. It consists of a short stick, with a kind of handle or cross-piece on the upper end. On the lower end a disc is fixed which fits into the cheese-mould. In using the instrument, the disc is placed on the cheese to be pressed into the mould, the handle or cross-piece is placed against the chest or shoulders, and the operator presses down at the same time with his hands, thrusting the disc as deeply as possible into the cheese-mould. When pressed enough on one side, it is turned round in the mould, bringing the other side up, and the pressure is again applied as strongly as possible. For saving the whey in cheese-pressing, the mould is set into a pan only a little larger than the mould itself, which catches the whey running out from the mould. When the cheese in the mould is properly pressed by hand, the cover is put upon the mould, which is loaded gradually, in order to bring down the greatest possible pressure. The weight or pressure is greater or less according to the size of the cheese; yet during the pressure the cheese must be frequently turned, that it may get the right form. The gradual increase of the pressure goes on for twenty-four hours, when the cheese is taken from the mould to be laid in a tub of salt-brine in the cellar; the cellar must be kept cool. The cheese remains in the brine twenty-four hours, but is turned once in that time. It is then taken out and put upon a table, the surface of which is inclined, the legs of one end being longer than those of the other. On both sides of the inclined table run grooves in the direction of the inclination of the surface, which unite at the lower end, and serve as a way of escape for the brine or pickle into a tub below. Here the cheese is rubbed with salt, and a handful of salt, is scattered over the top, when it is left standing for some time “in the salt.” If one side was rubbed in the morning, it is turned at evening; and the other side is served in the same manner as the first. A cheese of from fifteen to sixteen pounds remains standing thus four or five days, according to the temperature. If the heat is great, it must stand the longer in the salt. When sufficiently salted, it is washed off in hot water, and taken to the cheese-room, where it is daily turned on dry, clean shelves. If it is still greasy or dauby on the outside, it is still further washed in water, and dried off with a coarse linen towel.
The cheese-room is generally kept closed by day to keep out the light and sun, which are not good for cheese. It is opened in the morning and evening to let in a little cooling air; yet a strong breeze is avoided by opening all the doors and windows at the same time, for the cheese will crack and break open if exposed to it.
Sweet milk cheese is fit for use at the age of four weeks. Strongly salted cheese does not ripen up so quickly as that which is salted less; but, if it takes longer, the loss is less, and, on that account, it is preferred for sending off to less salted cheese, which, on the other hand, is richer, and has a little better taste. In the daily turning of the cheese, great care is taken to observe any little specks in it where the mites conceal themselves. As soon as such places are discovered, a hole is dug out with a knife as deep as they extend into the cheese. The holes are left open till the next day, when, if no more mites appear, they are stopped up with other cheese. But, if they still appear, some pounded pepper is put into the holes, which destroys them. Rotten or moist spots on the cheese are treated in the same way, but very deep holes have to be made into the cheese, and it is best to cover them with buckwheat-meal, when they dry up very quickly.
In very hot weather it sometimes happens that the cheese swells up and begins to ferment. Then it is laid on the cleanly-scoured pavement of the cheese-room, where it is cooler; or, as many do, pierced pretty deeply with holes with a knitting-needle, which often helps it. With the decrease of the great heat of the sun, the swelling also ceases. The cheese is not injured except in appearance, the taste being improved. But, if the swelling is very considerable, it makes the cheese hollow. If the milk and cheese dishes are not very cleanly washed and rinsed out, the cheese gets a wrinkled crust, and begins to ferment.
Sweet milk cheese, three or four months old, is turned and aired only once a week in dry weather. Many cheese-makers also sprinkle the cheeses daily, for a week or two after they are fourteen days old, with beer and vinegar, or with vinegar in which saffron has been extracted, by which it gets not only a beautiful yellow color, but is also protected from flies.
THE USE OF THE WHEY OF SWEET MILK CHEESE.--On what remains of the milk devoted to the making of sweet milk cheese in the manner above described, or the whey which runs off in the pressing of the cheese, there forms, after it has stood a few days, a fine creamy skin, which is carefully taken off with a wooden spoon, put in a clean jar, and stirred from time to time. This cream is collected to make butter, and it can be done once a week. This butter-whey is healthful and good, to be sure; but, on the whole, is not so fine and delicate flavored as good cream butter, and on this account is cheaper.
The butter-milk which comes from the churning of the cream of whey is a good food for swine. They greatly relish it.
Whey is also sold as a beverage, and is called “sweet whey.” When fresh and untainted, it is quite an agreeable drink, very cooling, and good for the health in spring, purifying the blood, though somewhat purgative in its effect on the kidneys. Later in summer, when the heat is very great, whey is thought to be rather injurious to the health than otherwise. It is then used exclusively for swine.
MAY CHEESE.--In the early part of summer, when the grass is best, sweet milk cheese is made in precisely the same way as that described, yet of smaller size and less weight. This is called May cheese, and is designed for immediate use or sale when ripe, as it will not keep, and easily loses its fine flavor.
JEWS’ CHEESE.--Another kind of sweet milk cheese is the Jews’ cheese. It differs from common sweet milk cheese in its form, which is flatter and thinner, and partly in being less salted, and of a much looser texture. It is but little made; but some dairies are devoted to it.
COUNCIL’S CHEESE.--This is made as the common sweet milk cheese, only in much smaller moulds. It has also a peculiar color. It is allowed to get rather old before it is relished, and is then mostly given away.
NEW MILK’S CHEESE.--This is made in winter, when the cows are in the stall. It is not so good as grass cheese, which is made in summer, when the cows are at pasture, and is less relished, and brings a lower price. When the cows are brought to the barn late in the fall, it can be made of very good quality for a few days; but the longer the cow remains in the stall the more the milk loses its good quality for cheese, on which account but few of the larger dairies make cheese at all in winter.
To make it appear to buyers more like grass-made cheese, and to be able to sell it, it is colored with the same material, and it is then often very difficult to distinguish it, since great pains is taken to give the two kinds the same form, hardness of rind, etc. The dairymen have less to do with this deception than the dealers. Hay cheese is rather better in quality for coloring, since it gains in appearance and taste; but it never can equal grass-made cheese in fine qualities.
CHEESE-MAKING IN NORTH HOLLAND.--In the province of North Holland sweet milk cheese is made almost exclusively. From ancient times this particular branch of farming has been carried to great extent; but it has especially grown in importance since the province gained a firm soil by artificial draining. At the present time North Holland is the head-quarters of the cheese-trade; and it is easily explained in the fact that no other province has more or better cattle. The manufacture of cheese is almost the only object of keeping cattle, and the North Dutch dairy farmer applies himself with the greatest possible zeal to the most careful modes of cheese-making, in order to keep up the ancient reputation of his cheeses, both in the domestic and foreign markets, and to secure to himself all of the advantages springing from it.
The quantity of cheese which is weekly sold in the markets of Alkmaar, Hoorn, Edam, Purmerend, Medenblik, Enkhuizen, etc., is enormous. We cite Alkmaar alone as an example, where on the city scales there were weighed no less than 23,859,258 Netherlandish pounds (536,834,830 pounds, American), from 1758 to 1830. Since that time the manufacture has increased, so that from three to four million Netherland pounds are annually brought to the Alkmaar market. But, besides this, a large quantity of cheese does not come into the market, but is sold at the dairy without passing through the hands of the traders, and never comes to the city scales.
In 1843 there were sold in the North Dutch cheese-markets 22,385,812 pounds, to say nothing of the large quantity sold directly from the dairy. It is easy to see, therefore, how important and extensive an interest the manufacture of cheese has become for this province. Of the twenty-two million pounds annually exported, the value may be estimated as at least three million Dutch guilders. The price and value of the cheese vary, of course, with the markets.
The North Dutch cheese differs somewhat in quality and money value, according to the section where it is made; but in general that made in the region about Hoorn is considered the best, as is very natural, since in that vicinity are to be found the finest meadows and pastures in the province. The villages of Oosterblokker, Westerwoude, Hoogecarspel, and Twisk, are distinguished above all others; and so are the pastures of Beemster, Purmer, and Schermer, almost equally so.
The Dutch cheese-maker reckons twelve Netherland cans of milk to a pound--two and a quarter pounds American--of cheese, according to which a cow in three hundred days would give from eighteen hundred to two thousand cans of milk, or usually from one hundred and fifty to one hundred and seventy-five Netherland pounds of cheese, in a year.
THE UTENSILS USED IN CHEESE-MAKING IN NORTH HOLLAND are nearly the same as those already described for saving the milk for butter, and those used in the various processes of cheese-making in South Holland. They are modified to some extent, to be sure, by the taste, the pride, the wealth, or the caprice, of each dairyman. Many a them are painted, wholly or in part, in oil colors, for the sake of durability as well as cleanliness, on which the North Dutch dairyman lays great stress. They do not require much capital.
VARIETY OF NORTH DUTCH CHEESES, AND THE TRADE IN THEM.--The North Dutch cheese is called sweet milk cheese, and also, pretty commonly, white cheese, where it is made; but in Germany it is called Edamer, less because the best is made in the vicinity of this city than because the largest trade in it is carried on there.
All sweet milk cheese has not the same weight, form, and size. Many kinds of it come into the market under different names; as, for example, large cheese of 20 to 24 pounds (45 to 54 pounds), Malbollen of 16 pounds (36 pounds), medium of 10 to 12 pounds (22 to 27 pounds), Commission’s of 6 or 7 pounds (14 to 16 pounds), and little ones of 4 pounds (9 pounds), to which belong the Jews’ cheese. Besides this, the making of English cheese is carried on. Malbollen is but little made. It is of about twenty pounds weight. Fifty years ago large quantities of it came into market, and were sold mostly in North Brabant and the Rhine provinces. Of the medium cheese the manufacture is pretty extensive at the present time, and it is sold to go to North Brabant chiefly. The price of these sorts is more frequently fluctuating than that of the smaller ones; but less so than that of Commission’s cheese, which is not much made. These varieties in former years were very profitable, since they were made with little labor, being light and spongy from slight pressing and little salting, and were sold green.
Dairy industry is now chiefly devoted to making the varieties most known and sought for in Germany, the Edam small sweet milk cheeses, which are sent in enormous quantities to all parts of the world. There are two varieties of Edam cheese in the market, one with a white, the other with a red rind. The latter is firm, more of a yellowish color inside, and colored outside. The coloring matter is prepared in France for this special purpose. By this treatment the cheese is better adapted to transportation. The early red rind cheese is the finest and best. It is made in spring from milk fresh and warm from cows just turned to pasture, and is exported mostly to Italy, Spain, and America. That made later in summer is not so good, and goes to France; the red rind, made still later in the fall, goes to England and Brabant. Cheese that is injured, or does not keep well, is sold mostly in Hamburg and Brabant.
MAKING OF EDAM CHEESE.--The Edam is a rich sweet milk cheese, that is made from fresh, unskimmed milk. The milk, while still warm from the cow, is poured into a large tub or a kettle through the strainer. In cold weather, when it has cooled off in standing in the air, it is warmed to a proper degree by adding milk heated by the fire. The rennet is then added. This is prepared in the following manner: The maw of the nursing-calf, cut, into long strips, is soaked for twenty-four hours in sweet whey, when it is made lukewarm over a slow fire, whey and all, and three times the quantity of cheese-brine, or solution of the salt of the cheese, added. The mass is then allowed to stand four days, when it is fit for use. An exact determination of the quantity of rennet to be used cannot well be given, since the quantity depends on the quality; but usually about two hundred cans of milk to one fifth of a can of rennet is the proportion, taking more or less, according to the strength of the rennet.
The milk in the tub to which the rennet has been added is covered over and allowed to stand till it is curdled, or become hard, which usually requires a quarter of an hour. The curdled milk is then called “glib.” It is now slowly but regularly stirred, with a shallow, long-handled cheese-spoon, in all directions.
Some cheese-makers treat the milk in the following manner: They stir the milk, thrusting an inverted cheese-ladle into the curdling mass every two or three minutes after adding the rennet, by which the curdling is much hastened. Now they move the ladle or cheese-stick three or four times with considerable force through the thickening milk, and lay it, inverted, on the surface of the milk, covering the vat for ten or twelve minutes, when the mass is again set in motion, and then again allowed to stand. By this means the cheese particles settle to the bottom, and the whey rises to the top.
When, after these alternate stirrings and rest of the curdling milk, the solid particles have settled, and the whey is collected on top, the latter is turned off, as carefully as possible, into the whey-tub. In order the better to settle the cheesy parts, and to cause the whey to come up, the cheese-stick is loaded with weights or stones, by which the whey is separated in the pressure upon the curd. Some minutes after, the whey is again turned off, the whole mass is properly stirred, and the curd is collected with the cheese-stick and worked with the hands, and the whey is again carefully turned off. The curd, now become thick, is taken out of the vat, piece by piece, and broken with the hands as finely as possible, in order to fill as much into the cheese-moulds as will just make a cheese. The moulds are set into the cheese-vat, and the curd is worked and pressed closely in with the hand, to remove the whey as much as possible. The cheese is then taken out of the mould, and again very finely crumbled in the vat, and, after the whey is again turned off through the strainer, is pressed the second time into the mould, so that it is as full of cheese as it can possibly be. It is then turned in the mould so that the upper side goes down, when it is again firmly pressed in. The turning is repeated several times.
In the making of large and medium cheeses the presser is used, while space left empty by the pressure is again filled with curd, so that the mould is always full, and the cheese gets its requisite size. In the smaller or four-pound cheeses, the hands alone are used for this pressing into the mould. The mould, now pressed full, is put into a tub, properly washed in whey, and cleansed of all remaining fat. By the washing and smoothing the cheese must get a glossy and smooth rind. After this is done, the cheese is again taken out of the mould, wrapped in a clean linen cloth, put in again, and covered over and brought under the press, that it may become harder and firmer, and that the whey may run off.
In hot weather the cheese is left under the press five hours, from nine in the morning till two in the afternoon; but, if it is cool, it must stand longer. There are several different objects in view in deciding the continuance of the pressure. Many think two or three hours sufficient, whilst others press five hours. Cheese designed for export is pressed longer, or twelve hours.
It takes from three to four hours, usually, from the pouring in of the milk to the bringing of the cheese under the press; but it can be done in two or two and a half hours without injuring the cheese.
After the first pressing is finished, the cheese is put into another mould, rounder than the first, and with only one hole in the bottom, to lie in the salt. In many places a long trough is used, in which several such moulds are placed to be salted at the same time; and for this either dry salt or pickle (brine, or salt in solution) is used. The pickle is most commonly used, and is thought best. When one side of the cheese has laid some hours in the brine, it is turned, and the other side is also salted. After a while it is salted or turned in the brine but once a day. Small four-pound cheeses remain nine days in hot weather, and in cold ten or twelve days, in the salt; medium ones of ten to twelve pounds must lie at least three weeks. In very hot weather they are often salted twice a day. The moulds with the salted cheese are placed, several together, into the cheese-vat where the brine is, or on a salting-tray where the brine is collected in a tub beneath. After being finally salted, they are washed perfectly clean with water or warm whey. Many put their cheeses from the brine immediately in a kettle of hot whey for some minutes, and wash them in it. All unevenness or roughness got in pressing in the mould is now scraped off with a knife.
After the washing, the cheeses are again perfectly dried, and laid on the shelves in the cheese-room, where they are daily turned, and remain from two to four, and even five weeks. The cheese is now salable; but before it is packed or delivered it is laid for some hours to soak in pure, cold spring or well water, the smallest for three hours, the medium four, and the largest five hours. The cheese is then well cleaned with the cheese-brush, laid on the shelf in the store-room, and turned a week or more, daily. But, in order to give them a fine yellow color, in damp weather, especially, the poorer ones are, by many dairymen, laid a good ways apart, and sprinkled or washed daily with new beer. When the cheese is to be sold, it is properly washed still again in hot whey, and rubbed with a woolen cloth a day before sending to market, with hot or cold linseed-oil, by which the outside of the cheese gets a fine glow; but it must be rubbed till no fat or oil is to be felt.
THE RED COLOR OF EDAM CHEESE.--After the dairyman has sold his cheese to the merchant, it is colored by him quite red. It will not be uninteresting to many readers to know some of the details of this peculiar color.
Edam cheese is colored with what is called tournesol, which is extracted from a plant (_Croton tinctorium_). This is an annual, which grows wild in France, in great abundance, in the vicinity of Montpelier, in Languedoc; and around Aix, in Provence, large commons are sown with it. The seed is sown in March and April. From a white and straight tap root, it sends up a stalk something like six inches high, which divides into many branches. The leaves have very long stems, of a pale green color. The flower-stalks spring up from between the branches, and bear flowers in fan-shaped clusters. The vegetation of the plant continues four months.
The preparation of the tournesol is as follows: The plants are collected late in summer, the roots thrown away, and the other parts taken to a mill, where they are ground, and the juice pressed out. Into this juice the rags of old hempen cloth are dipped till they are soaked full, when they are hung up to dry in the sun. When they are dry they are laid on a tray over a tub filled with urine, in which carbonate of lime has been dissolved, so that the edges hang over the rim of the tub on which they rest. The vapor from the solution of lime must penetrate the rags, and this gives them a violet color, when they are taken off and dried again, to be replaced till they are fully colored.
The tournesol rags have become an article of commerce, for which France receives annually from Holland from 100,000 to 200,000 guilders (from $38,000 to $76,000).
To give the Edam cheeses the red rind, they are rubbed with these tournesol rags, from which they got the dark violet color; and after they are dried they are again rubbed, which gives them a glowing red.
It is an excellent peculiarity of the tournesol rags that they not only impart the color to Edam cheese, to which people abroad are so accustomed, but that they keep the insects from the cheese, whilst the coloring matter does not penetrate inside, but remains on the rind. Substitutes for it have been repeatedly sought, but not found; nor have the attempts made to grow the plant in Holland proved successful.
USE OF THE WHEY OF THE NORTH DUTCH SWEET MILK CHEESE.--The whey obtained in making cheese in North Holland is collected in large tubs. The sweet, agreeable taste of the whey is soon lost when it is set to obtain the fatty particles still remaining in it. The cream which forms on it is daily taken off with a skimmer, put into a cream-pot, and when it is collected in sufficient quantity it is made into whey butter.
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Milch Cows and Dairy FarmingChapter XI: The Dairy Husbandry of Holland (2)
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