Chapter VI: Part 6
13. _Throwing._--This operation is performed on a potter's wheel, which consists of a round table, and some simple means to put it in motion. The clay having been placed on the centre of this machine, the workman communicates to the latter a rotary motion with his foot, and gives the proposed form to the material with his hands, which have been previously wet with water, to prevent them from sticking. This method is used for all vessels and parts of vessels of a circular form; and, in many cases, no other operation is necessary to give them the requisite finish, so far as their conformation is concerned.
14. _Turning._--The vessels are cut from the thrower's wheel with a small wire; and when, by the evaporation of moisture, they have become firm enough to endure the operation, they are turned on a lathe. The objects of this operation are to communicate to them a more exact shape, and to render them more uniform in thickness. The potter's wheel, with the addition of some contrivance to hold the pieces in a proper position, is frequently used for turning. The coarser kinds of common wares are never turned.
15. _Pressing._--Vessels, or parts of vessels, which are of an irregular shape, and which cannot be formed on the wheel, are usually made by a process called _pressing_. This kind of work is executed in moulds made of plaster of Paris, and these are formed on models of clay or wood, which have been made in the exact shape of the proposed vessel. Sometimes individual specimens of the wares of one country or pottery are used as models in another; in such cases, the expense of the moulds is considerably diminished.
16. The moulds frequently consist of several parts, which fit accurately together; for example, the mould for a pitcher is composed of two pieces for the sides, and one for the bottom. In forming a pitcher in such a mould, the material, which has been spread out to a proper and uniform thickness, is laid upon the inside of each portion of it, and the superfluous clay is trimmed off with a knife. The mould is then closed, and thin strips of clay are laid over the seams; the removal of the several pieces of the mould, completes the operation.
17. Handles, spouts, figures in relief, and other additions of this nature, are separately made in moulds, and stuck on the vessel with the same kind of materials, sometimes mingled with a small proportion of plaster of Paris. These appendages are added after the vessels have become partially solid in the air.
18. _Burning._--All vessels, even after they have been dried in the atmosphere, are in a very frangible state; and, to render them sufficiently firm for use, they are submitted to the process of burning in a kiln. To preserve the ware from injury while enduring the fire, the several pieces are enclosed in cylindrical boxes called _saggers_, which are made of baked clay. These boxes are placed one above another around the sides of the kiln, which is of a circular form, and gradually tapering to the top.
19. In burning the coarser wares, every piece is not thus inclosed; but, between every two saggers, a naked piece is placed. A moderate fire is first raised, which is gradually increased, until the contents of the kiln are brought to a red heat. The burning occupies between twenty-four and forty-eight hours. All wares, except the coarsest kinds, are twice, and sometimes thrice, burned; and, after having been once submitted to the process, they are said to be in a state of _biscuit_.
20. _Painting and printing._--When the vessels are to be ornamented with colors, it is necessary, in most cases, that this part of the work be done after the first burning. In China, and at the porcelain manufactory in Philadelphia, the drawings are executed by hand with a pencil. The same method is used in Europe in elaborate pieces of workmanship. But, in the common figured wares, where but one color is used, the designs are first engraved on metallic plates, and impressions are taken from them on thin paper, by means of a copperplate printing-press.
21. In transferring to vessels designs thus produced, the paper, while in a damp state, is applied closely to the surface of the biscuit, and rubbed on with a piece of flannel. The porosity of the earthen material causes the immediate absorption of the coloring matter, which, in all cases, is some metallic oxyde. For a blue color, the oxyde of cobalt is used; and for a black, those of manganese and iron. The paper is washed from the ware with a sponge.
22. _Glazing._--To prevent the penetration of fluids, and to improve the appearance of the ware, a superficial vitreous coating is necessary. This can be produced by the aid of various substances; but, in a majority of cases, red lead is the basis of the mixture employed for this purpose. Equal parts of ground flints and red lead are used for the common cream-colored wares. These materials are mixed with, and suspended in, water, and each piece is dipped in the liquid. The moisture is soon absorbed by the clay, leaving the glazing particles on the surface, which, in the burning that follows, is converted into a uniform and durable vitreous coating.
23. _Stone ware._--The materials of this ware, as well as the mode of preparing them, differ but little from those of the common and better kinds of earthen wares. The clays, however, which contain but little or no oxyde of iron are chosen, since this substance would cause the ware to melt and warp, before a sufficient degree of heat could be applied to give it the requisite hardness.
24. The glazing is formed by a vitrification of the surface of the vessels, caused by the action of common salt thrown into the kiln, when it has been raised to its greatest heat. This glazing is more perfect than that on ordinary earthen wares, being insoluble by most chemical agents. It is hardly necessary to remark that this method of glazing precludes the use of saggers.
25. _Porcelain._--This ware exceeds every other kind in the delicacy of its texture, and is peculiarly distinguished by a beautiful semi-transparency, which is conspicuous when held against the light. In China, it is made chiefly of two kinds of earth; one of which is denominated _petuntze_, and the other _kaolin_; but both are varieties of feldspar, found in the mountains, in different localities. They are brought to the manufactories from a distance in the form of bricks; the materials, as taken from the mines, having been reduced to an impalpable powder in mortars, either by the labor of men or by water-power.
26. These materials are combined in different proportions in the manufacture, according to the quality of the proposed ware. In the best kind, equal quantities are used; but for those of inferior quality, a greater proportion of petuntze is employed. The translucency so much admired in porcelain, or _tseki_, as the Chinese call it, is owing to the petuntze, which, in burning, partially melts, and envelops the infusible kaolin.
27. It is not known who was the inventor of porcelain, as the Chinese annals are silent with regard to this point; nor do we know more of the date at which the manufacture was commenced. It is certain, however, that it must have been before the fifth century of the Christian era. Since this ware has been known to Europeans, it has been manufactured chiefly, and in the greatest perfection, in the large and populous village of King-te-ching.
28. Porcelain was first brought to Europe from Japan and China, and for a long time its materials and mode of manufacture remained a secret, in spite of the efforts of the Jesuit missionaries, who resided in those countries. At length, in 1712, Father Entrecolles sent home to France, specimens of petuntze and kaolin, together with a summary description of the process of the manufacture.
29. Shortly after this important event had transpired, it was discovered that materials nearly of the same kind existed in abundance in various parts of Europe. The manufacture of porcelain was, therefore, soon commenced in several places; and it has since been successfully carried on.
30. The porcelain wares of Europe are superior to those of the Chinese, in the variety and elegance of their forms, as well as in the beauty of the designs executed upon them; but, as some of the processes successfully practised in China, remain still to be learned by the Europeans, the Oriental porcelain has not yet been equalled in the hardness, strength, and durability of its body, and in the permanency of its glaze. The manufacturers of Saxony are said to have been the most successful in their imitations in these respects.
31. The porcelain earths are found in various parts of the United States, but particularly at Wilmington, in the state of Delaware. Nevertheless, there is now but one porcelain manufactory in our country, and this is yet in its infancy. The establishment is located in Philadelphia, and it has been lately incorporated, with the privilege of one hundred thousand dollars capital.
32. The principle of induration by heat, is the same in the manufacture of earthen wares as in making bricks; and, as the latter can be more easily dispensed with than the former in a primitive state of society, it is but reasonable to suppose that earthen ware was first invented; but the art of making bricks must have been practised before the deluge, or the posterity of Noah would not have attempted so soon as about one hundred years after that catastrophe, to build a city and a tower of these materials. It is, therefore, evident, that this art was of antediluvian origin; and it was probably one of the earliest brought to any degree of perfection.
33. The art of the potter was practised more or less by every nation of antiquity, and the degree of perfection to which it was carried in every country corresponded with the state of the arts generally. The Greeks were consequently very celebrated for their earthen wares. The Etruscans have also been particularly noted for their manufacture of the elegant vases which have been dug, in modern times, from the depositories of the dead, in Lower Italy.
34. Until the commencement of the manufacture of porcelain in Europe, this art continued in a very rude condition, although practised to a considerable extent in many places. It was much improved in England about the year 1720, by the addition of flints to the usual material; and, between thirty and forty years after this, it was brought to great perfection, in all its branches, chiefly through the scientific exertions of the celebrated potter, Josiah Wedgewood.
THE GLASS-BLOWER.
1. Glass is a substance produced from a combination of silicious earths with alkalies, and, in many cases, with metallic oxydes. The basis of every species of glass is silex, which is found in a state nearly pure in the sands of many situations. It is also found in the common flints and quartz pebbles.
2. When quartz pebbles or flints are employed, they must be first reduced to powder. This is done by grinding them in a mill, after they have been partially reduced, by heating them in the fire, and plunging them into cold water. Sand has the advantage of being already in a state of division sufficiently minute for the purpose. To prepare it for application, it only requires to be washed and sifted, in order to free it from the argillaceous and other substances unfit for use. A great proportion of the sand employed in the manufacture of the better kinds of glass in the United States, is taken from the banks of the Delaware River.
3. The alkaline substances used are potash and soda. For the finer kinds of glass, pearlash, or soda procured by decomposing sea-salt, is used; but, for the inferior sorts, impure alkalies, such as barilla, Scotch and Irish kelp, and even wood-ashes, as well as the refuse of the soap-boiler's kettle, are made to answer the purpose. Lime, borax, and common salt, are also frequently used as a flux in aid of some of the other substances just mentioned.
4. Of the metallic oxydes which make a part of the materials of some glass, the deutoxyde of lead, or, as it is usually denominated, red lead, is the most common. This substance is employed in making flint glass, which is rendered by it more fusible, heavy and tough, and more easy to be ground or cut, while, at the same time, it increases its brilliancy and refractive power.
5. Black oxyde of manganese is also used in small quantities, with the view of rendering the glass more colorless and transparent. Common nitre produces the same effect. White arsenic is also added to the materials of this kind of glass, to promote its clearness; but, if too much is used, it communicates a milky whiteness. The use of this substance in drinking vessels is not free from danger, when the glass contains so much alkali as to render any part of it soluble in acids.
6. The furnace in which the materials are melted is a large conical stack, such as is represented at the head of this article. In some cases, it is surrounded by a large chimney, which extends above the roof of the building. In the sides are several apertures, near which are placed the crucibles, or melting-pots, containing the materials. The fuel is applied in an arch, which is considerably lower than the surface of the ground on which the operators stand, while at work.
7. The melting-pots are made chiefly of the most refractory clays and sand. Much of the clay used for this purpose, in many of the glass-houses in the United States, is imported from Germany. The materials, having been sifted, and mixed with a suitable quantity of water, the homogeneous mass is formed into crucibles, by spreading it on the inside of vessels which are much in the shape of a common wash-tub. After the clay has become sufficiently solid to sustain itself, the hoops are removed from the vessel, and the several staves taken apart.
8. The crucibles are suffered to dry in the atmosphere for two or three months, after which they are applied to use as they may be needed. Before they are placed in the main furnace, they are gradually raised to an intense heat in one of smaller dimensions, built for this express purpose. The fuel employed in fusing the _metal_ is chiefly pine wood, which, in all cases, is previously dried in a large oven. Four of the five furnaces near Philadelphia, which belonged to Doctor Dyott, were heated with rosin.
9. The materials having been mixed, in the proposed proportions, which are determined by weight, they are thrown into the melting-pots, and, by a gradually increasing heat, reduced to a paste, suitable for application by the blower. This part of the process is commonly performed at night, while the blowers are absent from the works.
10. The applications of glass are so exceedingly extensive, that it is inconvenient, if not impossible, to manufacture every species of it at one glass-house or at one establishment. Some, therefore, confine their attention to the production of window glass, and such articles of hollow ware as may be made, with profit, from the same kind of paste. Others make vials and other species of ware, employed by the druggist, apothecary, and chemist. And again, the efforts, at some factories, are confined entirely to the manufacture of flint glass, or to that of plate glass for mirrors.
11. The principal operations connected with the manufacture of different species of glass, after the paste has been prepared, may be included under the following heads; viz., blowing, casting, moulding, pressing and grinding; although all these are never performed in one and the same establishment.
12. _Blowing._--The operation of blowing is nearly or quite the same in the production of every species of glass ware, in which it is employed. The manipulations, however, connected with making different articles, are considerably varied, to suit their particular conformation. This circumstance renders it impossible for us to give more than a general outline of the process of this manufacture.
13. In the formation of window glass, the workman gathers upon the end of an iron tube a sufficient amount of the metal, which he brings to a cylindrical form by rolling it upon a cast iron or stone table. He then blows through the tube with considerable force, and thus expands the glass to the form of an inflated bladder. The inflation is assisted by the heat, which causes the air and moisture of the breath to expand with great power.
14. Whenever the glass has become too stiff, by cooling, for inflation, it is again softened by holding it in the blaze of the fuel, and the blowing is repeated, until the globe has been expanded to the requisite thinness. Another workman next receives it at the other end, upon an iron rod, called a _punt_, or _punting iron_, when the blowing iron is detached. It is now opened, and spread into a smooth sheet, by the centrifugal force acquired by the rapid whirl given to it, in the manner exhibited in the preceding cut. The sheet thus produced is of a uniform thickness, except at the centre, where the iron rod had been attached.
15. An inferior kind of window glass, the materials of which are sand, kelp, and soap-boilers' waste, is made by blowing the _metal_ into cones, about a foot in diameter at their base; and these, while hot, are touched on one side with a cold iron dipped in water. This produces a crack, which runs through the whole length of the cone. The glass then expands into a sheet somewhat resembling a fan. This is supposed to be the oldest method of manufacturing window or plate glass.
16. The window glass produced in the manner first described, is called _crown glass_; and the other, _broad glass_. But by neither of these methods can the largest panes be produced. The blowing for these differs from the methods just described, in that the material is blown into an irregular cylinder, open at its further end. When a sufficient number of these cylinders have accumulated, the end to which the blowing iron had been attached, is _capped off_ by drawing round it a circle of melted glass, and the cylinder is divided longitudinally by touching it through its whole length with a hot iron. The cylinders, in this state, are put into the annealing oven, where, by aid of a heat which raises the glass to redness, it is expanded into sheets. These sheets are then broken into panes of several sizes by the aid of a diamond and a straight edge, as in the case of glass blown by other methods.
17. _Casting._--Plate glass formed by the method last mentioned, is denominated _cylinder glass_; and it is used not only for windows, but also for mirrors not exceeding four feet in length. Plates of greater dimensions are produced by a process called _casting_. The casting is performed by pouring the material, in a high state of fusion, upon a table of polished copper of large size, and having a rim elevated above its general surface, as high as the proposed plate is to be thick. To spread the glass perfectly, and to render the two surfaces parallel, a heavy roller of polished copper, resting upon the rim at the edges, is passed over it.
18. Plates thus cast are always dull and uneven. To render them good reflectors, it is necessary to grind and polish them. The plate to be polished is first cemented with plaster of Paris to a table of wood or stone. A quantity of wet sand, emery, or pulverized flints, is spread upon it, and another glass plate, similarly cemented to a wooden or stone surface, is placed upon it. The two plates are then rubbed together, until their surfaces have become plane and smooth. The last polish is given by colcothar and putty. Both sides are polished in the same manner.
19. _Moulding._--Ornamental forms and letters are produced on the external surface of vessels, by means of metallic moulds; and the process by which this kind of work is performed is called moulding. In the execution, the workman gathers upon the end of his iron tube, a proper amount of the material, which he extends, and brings to a cylindrical form, by rolling it upon his table. He then expands it a little by a slight blast, and afterwards lets it down into the mould, which is immediately filled by blowing still stronger through the tube.
20. The vessel is then taken from the mould, and disengaged from the tube. The same tube, or a punting iron having been attached to the bottom, the other end is softened in the fire, and brought to the proposed form with appropriate tools, while the iron is rolled up and down upon the long arms of the glass-blower's chair. The ornamental moulds are made of cast iron, brass, or copper, and are composed of two parts, which open and shut upon hinges. The moulds for plain vials, castor oil bottles, small demijohns, &c., are made of the kind of clay used for the crucibles. These consist merely of a mass of the clay, with a cylindrical hole in it of proper diameter and depth.
21. _Pressing._--This process is applied in the production of vessels or articles which are very thick, and which are not contracted at the top. The operation is performed in iron moulds, which consist of two parts, and which have upon their internal surfaces the figures to be impressed upon the glass. The material, while in an elastic condition, is put into the lower part of the mould; and the other part, called the _follower_, is immediately brought upon it with considerable force.
22. Every species of glass, before it can be used with safety, must be _annealed_, to diminish its brittleness. The annealing consists merely in letting down the temperature by degrees. Small boys, therefore, convey the articles, whatever they may be, as fast as they are made, to a moderately heated oven, which, when filled, is suffered to cool by degrees.
23. _Cutting._--The name of _cut glass_ is given to the kind which is ground and polished in figures, appearing as if cut with a sharp instrument. This operation is confined chiefly to flint glass, which, being more tough and soft than the other kinds, is more easily wrought. In addition to this, it is considerably more brilliant, producing specimens of greater lustre.
24. An establishment for grinding glass contains a great number of wheels of cast iron, stone, and wood, of different sizes; and the process consists entirely in holding the glass against these, while they are revolving with rapidity. When a considerable portion of the material is to be removed, the grinding is commonly commenced on the iron wheel, on which is constantly pouring water and sharp sand, from a vessel above, which, from its shape, is called a _hopper_.
25. The period of the invention of glass is quite unknown; but the following is the usual story of its origin. Some merchants, driven by a storm upon the coasts of Phoenicia, near the River Belus, kindled a fire on the sand to cook their victuals, using as fuel some weeds which grew near. The ashes produced by the incineration of these plants, coming in contact with the sand, united with its particles, and, by the influence of the heat, produced glass.
26. This production was accidentally picked up by a Tyrian merchant, who, from its beauty and probable utility, was led to investigate the causes of its formation, and who, after many attempts, succeeded in the manufacture of glass. The legend probably originated in the fact, that glass was very anciently made at Tyre; and that the sand on the seashore in the immediate neighbourhood of the Belus, was well adapted to glass-making.
27. It is certainly probable, that an accidental vitrification might have given rise to the discovery; but the circumstance would have been more likely to take place in some operation requiring greater heat than that necessary for dressing food in the open air. The invention of glass must have been effected as early as fifteen hundred years before our era. It was manufactured very anciently in Egypt; but whether that country or Phoenicia is entitled to the preference, as regards priority in the practice of this art, cannot be determined.
28. Glass was made in considerable perfection at Alexandria, and was thence supplied to the Romans as late as the first quarter of the second century. Before this time, however, Rome had her glass manufactories, to which a particular street was assigned. The attention of the workmen was directed chiefly to the production of bottles and ornamental vases, specimens of which still remain, as monuments of their extraordinary skill.
29. In modern times, the manufacture of glass was confined principally to Italy and Germany. Venice became particularly celebrated for the beauty of the material, and the skill of its workmen; and as early as the thirteenth century, it supplied the greatest part of the glass used in Europe. The artists of Bohemia, also, came to be held in considerable reputation.
30. The art was first practised in England, in the year 1557, when a manufactory was erected at Crutched Friars, in the city of London, and shortly afterwards, another at the Savoy, in the Strand. In these establishments, however, were made little else than common window glass, and coarse bottles, all the finer articles being still imported from Venice. In 1673, the celebrated Duke of Buckingham brought workmen from Italy, and established a manufactory for casting plate glass for mirrors and coach windows. The art, in all its branches, is now extensively practised in great perfection, not only in Great Britain, but in many of the other kingdoms of Europe.
31. Before the commencement of the late war with England, very little, if any, glass was manufactured in the United States, except the most common window glass, and the most ordinary kinds of hollow ware. Apothecaries' vials and bottles, as well as every other variety of the better kinds of glass wares, had been imported from Europe, and chiefly from England.
32. Our necessities, created by the event just mentioned, produced several manufactories, which, however, did not soon become flourishing, owing, at first, to inexperience, and, after the peace, to excessive importations. But adequate protection having been extended to this branch of our national industry, by the tariff of 1828, it is now in a highly prosperous condition--so much so, that importations of glass ware have nearly ceased.
THE OPTICIAN.
1. The word optician is applicable to persons who are particularly skilled in the science of vision, but especially to those who devote their attention to the manufacture of optical instruments, such as the spectacles, the camera obscura, the magic lantern, the telescope, the microscope, and the quadrant.
2. Light is an emanation from the sun and other luminous bodies, and is that substance which renders opaque bodies visible to the eye. It diverges in a direct line, unless interrupted by some obstacle, and its motion has been estimated at _two hundred thousand miles_ in a second.
3. A _ray of light_ is the motion of a single particle: and a parcel of rays passing from a single point, is called _a pencil of rays_. _Parallel rays_ are such as always move at the same distance from each other. Rays which continually approach each other, are said to _converge_; and when they continually recede from each other, they are said to _diverge_. The point at which converging rays meet is called the _focus_.
4. Any pellucid or transparent body, as air, water, and glass, which admits the free passage of light, is called a _medium_. When rays, after having passed through one medium, are bent out of their original course by entering another of different density, they are said to be _refracted_; and when they strike against a surface, and are sent back from it, they are said to be _reflected_.
5. A _lens_ is glass ground in such a form as to collect or disperse the rays of light which pass through it. These are of different shapes; and they have, therefore, received different appellations. A _plano-convex_ lens has one side flat, and the other convex; a _plano-concave_ lens is flat on one side, and concave on the other; a _double convex_ lens is convex on both sides; a _double concave_ lens is concave on both sides; a _meniscus_ is convex on one side, and concave on the other. By the following cut, the lenses are exhibited in the order in which they have been mentioned.
6. An _incident ray_ is that which comes from any luminous body to a reflecting surface; and that which is sent back from a reflecting surface, is called a _reflected ray_. The _angle of incidence_ is the angle which is formed by the incident ray with a perpendicular to the reflecting surface; and the _angle of reflection_ is the angle formed by the same perpendicular and the reflected ray.
7. When the light proceeding from every point of an object placed before a lens is collected in corresponding points behind it, a perfect image of the object is there produced. The following cut is given by way of illustration.
8. The lens, _a_, may be supposed to be placed in the hole of a window-shutter of a darkened room, and the arrow at the right to be standing at some distance without. All the light reflected from the latter object towards the lens, passes through it, and concentrates, within the room, in a focal point, at which, if a sheet of paper, or any other plane of a similar color, is placed, the image of the object will be seen upon it.
9. This phenomenon is called the _camera obscura_, or dark chamber, because it is necessary to darken the room to exhibit it. The image at the focal point within the room is in an inverted position. The reason why it is thrown in this manner will be readily understood by observing the direction of the reflected rays, as they pass from the object through the lens. In the camera obscura, it is customary to place a small mirror immediately behind the lens, so as to throw all the light which enters, downwards upon a whitened table, where the picture may be conveniently contemplated.
10. From the preceding explanation of the camera obscura, the theory of vision may be readily comprehended, since the eye itself is a perfect instrument of this kind. A careful examination of the following representation of the eye will render the similarity obvious. The eye is supposed to be cut through the middle, from above downwards.
11. The _sclerotica_ is a membranous coat, to which the muscles are attached which move the eye. The _cornea_ is united to the sclerotica around the circular opening of the latter, and is that convex part of the eye, which projects in advance of the rest of the organ. The space between this and the crystalline lens is occupied by the aqueous humor and the iris. The _iris_ is united to the choroides, and it possesses the power of expanding and contracting, to admit a greater or less number of rays.
12. The _crystalline lens_ is a small body of a crystalline appearance and lenticular shape, whence its name. It is situated between the aqueous and vitreous humors, and consists of a membranous sack filled with a humor of a crystalline appearance. The _vitreous humor_ has been thus denominated on account of its resemblance to glass in a state of fusion. The _retina_ is a membrane which lines the whole cavity of the eye, and is formed chiefly, if not entirely, by the expansion of the optic nerve.
13. The rays of light which proceed from objects pass through the cornea, aqueous humor, crystalline lens, and vitreous humor, and fall upon the retina in a focal point, to which it is brought, chiefly by the influence of the cornea and the crystalline lens. The image, in an inverted position, is painted or thrown on the cornea, which perceives its presence, and conveys an impression of it to the brain, by means of the optic nerve.
14. _Optical instruments._--The art of constructing optical instruments is founded upon the anatomical structure, and physiological action of the eye, and on the laws of light. They are designed to increase the powers of the eye, or to remedy some defect in its structure. In the cursory view which we may give of a few of the many optical instruments which have been invented, we will begin with the _spectacles_, since they are the best known, and withal the most simple.
15. The _visual point_, or the distance at which small objects can be distinctly seen, varies in different individuals. As an average, it may be assumed at eight or nine inches from the eye. In some persons, it is much nearer, and in others, considerably more distant. The extreme, in the former case, constitutes _myopy_, or _short-sightedness_, and, in the latter case, _presbyopy_, or _long-sightedness_.
16. _Myopy_ is chiefly caused by too great a convexity of the cornea and the crystalline lens, which causes the rays to converge to a focus, before they reach the retina. Objects are, therefore, indistinctly seen by myoptic persons, unless held very near the eye to throw the focus farther back. This defect may be palliated by the use of concave glasses, which render the rays proceeding from objects more divergent.
17. _Presbyopy_ is principally caused by too little convexity of the cornea and crystalline lens, which throws the focal point of rays reflected from near objects, beyond the retina. This defect is experienced by most people, to a greater or less degree, after they have advanced beyond the fortieth year, and occasionally even by youth. A remedy, or, at least, a palliation, is found in the use of convex glasses, which render the rays more convergent, and enable the eye to refract them to a focus farther forward, at the proper point.
18. The opticians have their spectacles numbered, to suit different periods of life; but, as the short-sighted and long-sighted conditions exist in a thousand different degrees, each person should select for himself such as will enable him to read without effort at the usual distance.
19. The great obstacle to viewing small objects at the usual distance, arises from too great a divergence of the light reflected from them, which causes the rays to reach the retina before they have converged to a focus. This defect is remedied by convex lenses, which bring the visual point nearer to the eye, and consequently cause the rays to concentrate in a large focus upon the retina. The most powerful microscopic lenses are small globules of glass, which permit the eye to be brought very near to the object.
20. _Microscopes_ are either _single_ or _double_. In the former case, but one lens is used, and through this the object is viewed directly; but, in the latter case, two or more glasses are employed, through one of which a magnified image is thrown upon a reflecting surface, and this is viewed through the other glass, or glasses, as the real object is seen through a single microscope.
21. The _solar microscope_, on account of its great magnifying powers, is the most wonderful instrument of this kind. The principles of its construction are the same with those of the camera obscura. The difference consists chiefly in the minor circumstance of placing the object very near the lens, by which a magnified image is thrown at the focal point within the room.
22. In the case of the camera obscura, the objects are at a far greater distance from the glass on the outside than the images, at the focal point, on the inside. The comparatively great distance of the object, in this case, causes the image to be proportionably smaller. In the solar microscope, a small mirror is used to receive the rays, and to reflect them directly upon the object.
23. The _magic lantern_ is an instrument used for magnifying paintings on glass, and for throwing their images upon a white surface in a darkened room. Its general construction is the same with that of the solar microscope; but, in the application, the light of a lamp is employed instead of that from the sun.
24. _Telescopes_ are employed for viewing objects which from their distances appear small, or are invisible to the naked eye. They are of two kinds, _refracting_ and _reflecting_. The former kind is a compound of the camera obscura and the single microscope. It consists of a tube, having at the further end a double convex lens, which concentrates the rays at a focal point within, where the image is viewed through a microscopic lens, placed at the other end.
25. In the construction of reflecting telescopes, concave mirrors, or specula, are combined with a double convex lens. A large mirror of this kind is so placed in the tube, that it receives the rays of light from objects, and reflects them upon another of a smaller size. From this they are thrown to a focal point, where the image is viewed through a double convex lens. The specula are made of speculum metal, which is a composition of certain proportions of copper and tin.
26. Many optical appearances are of such frequent recurrence, that they could not have escaped the earliest observers; nevertheless, ages appear to have elapsed, before any progress was made towards an explanation of them. Empedocles, a Greek philosopher, born at Agrigentum in Sicily, 460 years before Christ, is the first person on record who attempted to write systematically on light.
27. The subject was successively treated by several other philosophers; but the ancients never attained to a high degree of information upon it. We have reason to believe, however, that convex lenses were, in some cases, used as magnifiers, and as burning glasses, although the theory of their refractive power was not understood.
28. The magnifying power of glasses, and some other optical phenomena, were largely treated by Al Hazen, an Arabian philosopher, who flourished about the year 1100 of our era; and, in 1270, Vitellio, a Polander, published a treatise on optics, containing all that was valuable in Al Hazen's work, digested in a better manner, and with more lucid explanations of various phenomena.
29. Roger Bacon, an English monk, who was born in 1214, and who lived to the age of seventy-eight, described very accurately the effects of convex and concave lenses, and demonstrated, by actual experiment, that a small segment of a glass globe would greatly assist the sight of old persons. Concerning the actual inventor of spectacles, however, we have no certain information; we only know that these useful instruments were generally known in Europe, about the beginning of the fourteenth century.
30. In the year 1575, Maurolicus, a teacher of mathematics, at Messina, published a treatise on optics, in which he demonstrated that the crystalline humor of the eye is a lens, which collects the rays of light from external objects, and throws them upon the retina. Having arrived at a knowledge of these facts, he was enabled to assign the reasons why some people were short-sighted, and others long-sighted.
31. John Baptista Porta, of Naples, was contemporary with Maurolicus. He invented the camera obscura, and his experiments with this instrument convinced him, that light was a substance, and that its reception into the eye produced vision. These discoveries corresponded very nearly with those by Maurolicus, although neither of these philosophers had any knowledge of what the other had done. The importance of Porta's discoveries will be evident, when it is observed, that, before his time, vision was supposed to be dependent on what were termed _visual rays_, proceeding from the eye.
32. The telescope was invented towards the latter end of the sixteenth century. Of this, as of many other valuable inventions, accident furnished the first hint. It is said, that the children of Zacharias Jansen, a spectacle-maker, of Middleburg in Holland, while playing with spectacle-glasses in their father's shop, perceived that, when the glasses were held at a certain distance from each other, the dial of the clock appeared greatly magnified, but in an inverted position.
33. This incident suggested to their father the idea of adjusting two of these glasses on a board, so as to move them at pleasure. Two such glasses inclosed in a tube completed the invention of the simplest kind of the refracting telescope. Galileo greatly improved the telescope, and constructed one that magnified thirty-three times, and with this he made the astronomical discoveries which have immortalized his name.
34. John Kepler, a great mathematician and astronomer, who was born at Weir, in Wurtemburg, in the year 1571, paid great attention to the phenomena of light and vision. He was the first who demonstrated that the degree of refraction suffered by light in passing through lenses, corresponds with the diameter of the circle of which the concavity or convexity is the portion of an arch. He very successfully pursued the discoveries of Maurolicus and Porta, and asserted that the images of external objects were formed upon the optic nerve by the concentration of rays which proceed from them.
35. In 1625, the curious discovery of Scheiner was published, at Rome, which placed beyond doubt the fact, that vision depends upon the formation of the image of objects upon the retina. The fact was demonstrated by cutting away, at the back part, the two outside coats of the eye of an animal, and by presenting different objects before it. The images were distinctly seen painted on the naked retina.
36. Near the middle of the seventeenth century, the velocity of light was discovered by Roemer; and, in 1663, James Gregory, a celebrated Scotch mathematician, published the first proposal for a reflecting telescope. But, as he possessed no mechanical dexterity himself, and as he could find no workman capable of executing his designs, he never succeeded in carrying his conceptions into effect. This was reserved for Sir Isaac Newton; who, being remarkable for manual skill, executed two instruments of this kind, in the year 1672, on a plan, however, somewhat different from that proposed by Gregory.
37. In the course of the year 1666, the attention of Sir Isaac Newton was drawn to the phenomena of the refraction of light through the prism; and, having observed a certain surprising fact, he instituted a variety of experiments, by which he was brought to the conclusion, that light was not a homogeneous substance, but that it is composed of particles, which are capable of different degrees of refrangibility.
38. By the same experiments, he also proved, that the rays or particles of light differ from each other in exhibiting different colors, some producing the color red, others that of yellow, blue, &c. He applied his principles to the explanation of most of the phenomena of nature, where light and color are concerned; and almost every thing which we know upon these subjects, was laid open by his experiments.
39. The splendor of Sir Isaac Newton's discoveries obscures, in some measure, the merits of earlier and subsequent philosophers; yet several interesting discoveries in regard to light and color, as well as many important improvements of optical instruments, have been made since his time, although the light by which these have been achieved, was derived principally from his labors.
THE GOLD-BEATER, AND THE JEWELLER.
GOLD.
1. The metals most extensively employed in the arts are gold, silver, copper, lead, tin, and iron. These are sometimes found uncombined with any other substance, or combined only with each other; in either of these cases, they are said to be in a _native state_. But they are more frequently found united with some substances which, in a great measure, disguise their metallic qualities, or, in other words, in a state of _ore_. The mode of separating the metals from their ores, will be noticed in connexion with some of the trades in which they are prepared for, or practically applied in, the arts.
2. Gold is a metal of a yellow color, a characteristic by which it is distinguished from all other simple metallic bodies. As a representative of property, it has been used from time immemorial; and, before coinage was invented, it passed for money in its native state. In this form, gold is still current in some parts of Africa; and even in the Southern states of our own country, in the vicinity of the gold mines, the same practice, in a measure, prevails.
3. Gold is rarely employed in a state of perfect purity, but is generally used in combination with some other metal, which renders it harder, and consequently more capable of enduring the friction to which it is exposed. The metal used for this purpose is called an _alloy_, and generally consists of silver or copper.
4. For convenience in commerce, this precious metal is supposed to be divided into twenty-four equal parts, called _carats_. If perfectly pure, it is denominated gold 24 carats fine; if alloyed with one part of any other metal or mixture of metals, it is said to be 23 carats fine. The standard gold coin of the United States and Great Britain is 22 carats fine; or, in other words, it contains one-twelfth part of alloy. Gold, made standard by equal parts of copper and silver, approaches in color more nearly to pure gold than when alloyed in any other manner.
5. Gold is found in veins in mountains, most usually associated with ores of silver, sulphurets of iron, copper, lead, and other metals. It is often so minutely distributed, that its presence is detected only by pounding and washing the ores in which it exists. But the greatest part of the gold in the possession of mankind, has been found in the form of grains and small detached masses, amid the sands of rivers and in alluvial lands, where it had been deposited by means of water, which had detached it from its original position in the mountains.
6. To separate or extract gold from the foreign matters with which it may be combined, the whole is first pounded fine, and then washed by putting it in a stream of water, which carries off the stony particles, while the gold, by its specific gravity, sinks to the bottom. To render the separation still more perfect, this sediment is mixed with ten times its weight of quicksilver, and put into a leather bag, in which it is submitted to a pressure that forces the fluid part through its pores; while the more solid part of the amalgam, which contains most of the gold, remains.
7. To separate the quicksilver from the gold, the mass is subjected to the process of _sublimation_ in earthen retorts, which, as applied to metals, is similar in its effects to distillation, as applied to liquids. When gold is contained in the ores of other metals, they are roasted, in order to drive off the volatile parts, and to oxydize the other metals. The gold is then extracted by amalgamation, by liquefaction with lead, by the aid of nitric acid, or by other methods adapted to the nature of the ore.
8. Gold obtained in any of these methods is always more or less alloyed with some other metal, especially with silver or copper; but a separation is produced, so far as it is required for the purposes of commerce, by two processes, one of which is called _cupellation_, and the other _parting_. The former of these operations consists in melting the gold with a quantity of lead, which readily oxydizes and vitrifies, and which causes the same changes to take place in the metal to be detached from the mass of gold. The operation is called cupellation, because it is usually performed on a _cupel_, a vessel formed of bone-ashes, or sometimes of wood-ashes.
9. Cupellation is effectual in removing copper, but not so with regard to silver; the latter is separated by means of a process called _parting_. The metal is rolled out into thin sheets or strips, and cut into small pieces. These are put into diluted nitric acid, which, by the aid of a moderate heat, dissolves the silver, leaving the gold in a porous state.
10. Another process, called _cementation_, is also sometimes used. It is performed by beating the alloyed metal into thin plates, and arranging them in alternate layers with a cement containing nitrate of potash, and sulphate of iron. The whole is then exposed to heat, until a great part of the baser metals has been removed by the action of the nitric acid liberated by the nitre. Cementation is often employed by goldsmiths, to refine the surface of articles in which the gold has been combined, in too small a proportion, with metals of less value.
11. The average amount of gold annually obtained in every part of the globe cannot fall far short of twenty-millions of dollars in value, of which South America supplies about one half, and Europe, about one twenty-fifth part. The amount yielded by the Southern states of our Union, cannot be accurately ascertained, but the whole sum coined at the United States' Mint in 1834, from gold obtained in this quarter, amounted to $898,000, and since 1824 to that time, to $3,679,000. In 1824, the sum was but $5000. Our Southern mines will probably continue to increase in productiveness.
THE GOLD-BEATER.
1. Gold, not being subject to intrinsic change by atmospheric action, or by that of common chemical agents, is extensively used in gilding various substances, either with the view of preserving them from decay, or for the purpose of embellishment. To prepare the gold for application in this manner is the business of the gold-beater.
2. The metal is first melted with some borax in a crucible, and formed into an _ingot_ by pouring it into an iron mould. The mass is next hammered a little on an anvil, to increase the cohesion of its parts, and afterwards repeatedly passed between steel rollers, until it has become a riband as thin as paper.
3. Two ounces and a half of this riband are cut into 150 pieces of equal dimensions. These are hammered a little to make them smooth, and then interlaid with pieces of fine vellum four inches square. The whole, with twenty other pieces of vellum on each side, is inclosed in two cases of parchment. The packet is then beaten on a marble anvil with a hammer weighing sixteen pounds, until the gold has been spread to near the size of the vellum leaves, it, in the mean time, being often turned over.
4. The gold leaves are next divided into four equal squares, with a steel knife on a leather cushion; and the 600 leaves thus produced, are interlaid with a kind of leather or parchment made of the intestines of the ox, and beaten with a hammer weighing twelve pounds, until the leaves have been extended as before. They are again quartered and interlaid, and beaten with a hammer weighing six or eight pounds.
5. The gold having now been sufficiently extended, the packets are taken apart, and the leaves cut to a proper and uniform size, by means of a cane frame on a leather cushion. The leaves, as fast as they are trimmed, are placed in a book, the paper of which has been covered with red bole, to prevent the gold from sticking. Of the two ounces and a half of gold thus treated, only about one ounce remains in perfect leaves, which, altogether, amount to 2000 three inches and three-eighths square. The books contain twenty-five leaves, so that one ounce of gold makes eighty books.
6. Gold extended into leaves, is alloyed, in a greater or less degree, with silver or copper, or both, because, in a pure state, it would be too ductile. The newest skins will work the purest gold, and make the thinnest leaf, because they are the smoothest. The alloy varies from three to twenty-four grains to the ounce, but in general it is six, or one part of alloy to eighty of gold.
7. A kind of leaf called _party gold_, is formed by the union of a thin leaf of gold and a thicker one of silver. The two are laid together, and afterwards heated and pressed, until they have cohered. They are then beaten and otherwise treated, as in the process just described. Silver, and likewise copper, are also beaten into leaves, although they will by no means bear so great a reduction as gold. Considerable quantities of copper leaf are brought from Holland, which in commerce is known by the denomination of "Dutch leaf," or "Dutch gold."
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Popular Technology; or, Professions and Trades. Vol. 2 (of 2)Chapter VI: Part 6
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