Chapter VII: ORDNANCE AND GUNNERY.--Magazine Rifles.--Continuation of (2)
Ans.--Yes; by waterproofing the leather, no cement being used as in flat belts. The links can be made positively waterproof. We have furnished paper mills, tanneries and bleacheries, and other exposed places with waterproof link belts, and all have been entirely satisfactory so far.
Quest.--Can they be run on ordinary flat pulleys?
Ans.--Yes; our "American joint" link belt can be run on any straight or rounded pulley, whether made of iron, paper, or wood, and being all endless they run much smoother than other belting.
Quest.--How are they made endless?
Ans.--By a very simple process (see illustration), and takes almost less time than lacing a flat belt. All that is necessary is to take both ends and interlock the links, then pass the bolt through and rivet it, and when you wish to shorten the belt proceed likewise: File off the end of the bolt and take out, or add rows of links at pleasure and rejoin it again.
Quest.--What is the relative strength of a link belt compared to flat belting?
Ans.--Nothing definite has yet been ascertained. We are preparing a table showing results, and so far we can report that they can stand about twice the strain of double flat belts. A four inch link belt one inch thick is able to do the work of an eight inch flat double belt.
Quest.--Explain the advantage of your American joint over the English hinge.
Ans.--The American joint gives a perfect unbroken surface of entire width of belt, whereas the English hinge joint makes two half widths, and whenever a sudden change of power occurs and the belt runs half way off the pulley, it will catch at the edge and tear everything to pieces.
Quest.--Have you a table or schedule of their weight per square foot?
Ans.--Yes. The following is as near as we can estimate the weight of leather link belting per square foot:
1 inch thick, about 5 lb. per sq. ft.
7/8 " " " 4½ " " "
3/4 " " " 4 " " "
5/8 " " " 3½ " " "
Upon motion a vote of thanks was passed, and the paper read ordered to be printed.
* * * * *
A NEW PROCESS OF CASTING IRON AND OTHER METALS UPON LACE, EMBROIDERIES, FERN LEAVES, AND OTHER COMBUSTIBLE MATERIALS.
[Footnote: Abstract of a paper read before the Franklin Institute, April, 1887.--_J.F.I._]
By A.E. OUTERBRIDGE, JR.
The art of making charcoal--if, indeed, so crude a process is worthy of being dignified by the name of an art--dates back to a remote antiquity, and has been practiced with but little change for hundreds of years. It is true that some improvements have been recently made, but these relate to the recovery of certain volatile by-products which were formerly lost.
Every one is familiar with the appearance and characteristics of ordinary charcoal, yet I hope to show you this evening that we still have something new to learn about its qualities and the unexpected practical uses to which it may be applied.
We commonly regard charcoal as a brittle, readily combustible substance, but we have before us specimens in which these qualities are conspicuously absent. Here is a piece of carbonized cotton sheeting, which may be rolled or folded over without breaking, and, as you see, when placed in the flame of a Bunsen burner, the fibers may be heated white hot in the air, and when removed from the flame, the material shows no tendency to consume. Here, again, we have a piece of very fine lace, which has been similarly carbonized, and displays the same qualities of ductility and incombustibility.
These carbonized fabrics may be subjected to much more severe tests with impunity; and when I tell you that they have been exposed to a bath of molten iron without injury, you will readily admit that they possess some qualities not ordinarily associated with charcoal. When removed from the mould in which they were placed after the iron casting had cooled, not a single fiber was consumed, but _upon the face of the casting there was found a sharp and accurate reproduction of the design, thus forming a die_. This die may be used for a variety of purposes, such as embossing leather, stamping paper, sheet metal, etc., or for producing ornamental surfaces upon such castings.
Some of the carbonized fabrics displayed upon the table are almost as delicate as cobwebs, and one would naturally suppose that when a great body of molten metal is poured into a mould in which they are placed, they would be torn to fragments and float to the surface even though they were unconsumed, yet such is not the case. I have found in practice that the most delicate fabrics may be subjected to this treatment without danger of destruction, and that no special care is needed either in preparing the mould or in pouring the metal.
By the aid of the megascope, the enlarged images of some of these castings, showing the delicate tracery of the patterns, will now be projected upon the screen, and you can all see how perfectly the design is reproduced.
In these experiments, the mould was made in "green sand" in the ordinary manner, and the fabric laid smoothly upon one face, being cut slightly larger than the mould, in order that it might project over the edge, so that when the moulding flask was closed, the fabric was held in its proper position. As the molten metal flowed into the mould, it forced the fabric firmly against the sand wall, and when the casting was removed, the carbonized fabric was stripped off from its face without injury. In this way several castings have been made from one carbonized material.
These castings are as sharp as electrotypes, whether made of soft fluid iron or of hard, quick-setting metal. This peculiarity is owing to the affinity between molten iron or steel and carbon. The molten metal tends to absorb the carbon as it flows over it, thus causing the fabric to hug the metal closely. It is somewhat analogous to the effect of pouring mercury over zinc. You know that when mercury is poured upon a board, it runs in a globular form, it does not "wet" the board, so to speak; but when poured upon a plate of clean zinc, it flows like water and wets every portion of the zinc, or, as we say, it amalgamates with the zinc. So when molten iron is poured into an ordinary sand mould, which has been faced with this refractorily carbonized fabric, it wets every portion of it, tending to absorb the carbon, and doubtless would do so if it remained fluid long enough, but as the metal cools almost immediately, there is no appreciable destruction of the fibers.
The casting which I shall now exhibit represents a very interesting and novel experiment. In this case, the piece of lace, having open meshes a little larger than a pin's head, instead of being laid upon one face of the mould, was suspended in it in such a way as to divide it into two equal parts. Two gates or runners were provided, leading from the "sinking head" to the bottom of the mould, one on each side of the lace partition. The molten iron was poured into the sinking head, and flowing equally through both runners, filled the mould to a common level. The lace, which was held in position by having its edges embedded in the walls of the mould, remained intact. When the casting was cold, it was thrown upon the floor of the foundry and separated into two parts, while the lace fell out uninjured, and the pattern was found to be reproduced upon each face of the casting.
The question naturally arises, Why did not the iron run through the holes and join together? The answer may be found in the fact that the thin film of oxide of iron, or "skin," as it is popularly called, which always forms on the surface of molten iron, was caught in these fine meshes, and thus prevented the molten metal from joining through the holes. I have repeated the experiment a number of times, and find that the meshes must be quite small (not over one fiftieth of an inch), otherwise the metal will reunite.
I think that this observation explains the cause of many obscure flaws found in castings, sometimes causing them to break when subjected to quite moderate strains. We frequently find little "cold shot," or metallic globules, embedded in cast iron or steel, impairing the strength of the metal, and it has long been asked, "What is the cause of this defect?" The pellicles have been carefully analyzed, under the supposition that they might be alloys of iron and nickel, or some other refractory metal, but the analysis has failed to substantiate this theory. Is it not probable that in the process of casting, little drops of molten metal are sometimes splashed out of the stream, which immediately solidify and become coated with a skin of oxide, then falling back into the stream of rapidly cooling metal, they do not remelt, neither do they weld or amalgamate with the mass, owing to this protective coating, thus forming dangerous flaws in the casting?
The process of carbonizing the delicate fabrics, leaves, grasses, etc., is as follows: The objects are placed in a cast iron box, the bottom of which is covered with a layer of powdered charcoal or other form of carbon, then another layer of carbon dust is sprinkled over them, and the box is covered with a close fitting lid. The box is next heated gradually in an oven, to drive off moisture, and the temperature slowly raised until the escape of blue smoke from under the lid ceases. The heat is then increased until the box becomes white hot. It is kept in this glowing condition for at least two hours. It is then removed from the fire, allowed to cool, and the contents are tested in a gas flame. If they have been thoroughly carbonized, they will not glow when removed from the flame, and the fibers may even be heated white hot before consuming.
Of course, the method employed to carbonize the materials is suspectible of variation, but the scientific principles involved are unchangeable, viz.:
(1) Partial exclusion of air and substitution therefor of a carbon atmosphere.
(2) Slow heating to drive off moisture and volatile elements.
(3) Intense and prolonged heating of the partly charred objects to eliminate remaining foreign elements, and to change the carbon from the combustible form of ordinary charcoal to a highly refractory condition.
NOTE.--Fig. 1 is photographed from a white iron casting made upon carbonized coarse lace; the lower portion of the plate shows the lace embedded in the iron. Fig. 2 is a casting in gray iron upon lace laid on an iron plate. Fig. 3 is a casting in hard iron upon lace laid on dand. Fig. 4 is a casting in gray iron upon a piece of thin summer dress goods with machine embroidery.
* * * * *
RECENT PROGRESS IN GAS ENGINEERING.
At the recent meeting of Scottish gas managers Mr. A. Macpherson, of Kirkcaldy, the chairman, said:
THE REGENERATIVE SYSTEM OF RETORT FIRINGS.
For me to attempt, with the time at my disposal, to do full justice to many important points which have cropped up since our last meeting, and which will, no doubt, have been engaging your individual attention, would be impossible. But I think there can be no doubt that, although at our last meeting we had a very full and interesting discussion on the different systems of regenerative retort settings, still we might very profitably spend a little time to-day in hearing the experience of those who have had some of the systems introduced into their works since then, or who may have gained further experience with the system they were then working, or have introduced improvements or modifications thereon.
For the purpose of inducing a discussion on this subject, I will give you the result of the working of the bench of retorts which I erected three years ago on the Siemens system. As I stated last year, my experience up to that time had not been altogether a happy one, but one of sunshine and cloud alternately. I am glad to be able to say, however, that since then I have had nothing but the utmost satisfaction in the working of the regenerative settings. The chief difficulties I have before experienced were of a mixed nature--choked ascension pipes, entailing considerable loss of gas; the choking of the orifices from which the secondary heated air issued to join the producer gas; and the eating away, in a "scooped-out" sort of fashion, of the brick lining of the producers at the points where the primary air entered. These, I am pleased to be able to say, I am now completely clear of; and this has had the effect of converting what was before a considerable source of annoyance and anxiety into as perfect a working bench of retorts as any one could desire.
The results I have obtained have caused me much surprise, being far in excess of anything I ever anticipated; and the saving effected will materially assist in compensating for the greatly reduced value of residuals. I may state that I have used 30 per cent. of fuel on an average, saved from 25 to 30 per cent. on stokers' wages, and increased my production of gas per ton of coal; while the regularity of the heats was a pleasure to look upon.
As showing what I have been able to accomplish, I will give you a few details. I was able regularly to produce 10,000 cubic feet of gas per mouthpiece in 24 hours--the size of my retorts being 18 by 13 inches by 9 feet long, inside measure; and on a sudden dullness coming on, with an increase of first class cannel I produced from 33 retorts 357,000 cubic feet, or at the rate of 11,500 feet per mouthpiece in 24 hours. With 32 retorts I made as much gas as would have required 42 retorts to produce on the old system. But I know that even this can be excelled; and I am aware that there are works where, by the introduction of retorts measuring 21 by 15 inches, instead of 18 by 13 inches--and which, I may say, can be put quite easily into the same arch--a production of 12,000 cubic feet per mouthpiece can be obtained. This will, of course, still further reduce the cost of production.
With such an experience, gentlemen, I think it is almost needless for me to add that I am a strong advocate of the regenerative system. I have often heard it asked, "But can the system be profitably adapted to small works?" In answer to this, I will say I have proved that it can. During last summer the manager of a small gas works in my neighborhood called on me regarding the working of this system, and expressed a desire, if it was at all possible to adapt it to his present settings without much expense, to try it. I must say I admired his progressive spirit and pluck; and, after a somewhat lengthy conversation with him, during which I gathered the full details of his working and his requirements, I determined to encourage him in his desire to prove if it could be successfully applied to a works of the size mentioned. The present setting consisted of three [semicircle] retorts in one arch; and one of his stipulations to me was: "You must so contrive the setting that if it should prove a failure I can reconvert it into the old system in a few hours." I at once saw that the stipulation was reasonable, or he might be caught in a fix in midwinter. But, with true "Scotch caution" and forethought, he was, while anxious to experiment, determined not to be "caught napping." After some consideration, I prepared a sketch for him of how I thought it could be done, and at the same time comply with his stipulation; and having received full explanations, he set about it, and has had it working now for something like six months. His experience has been somewhat similar to that of most of those who have gone in for the new system. It did not answer very well at first. But after a little manipulation and experience in the proper working and management, it is now acting in first rate style, and is saving fuel, with better and more regular heats; and this although it is not constructed in such a way as to yield the best possible results, owing to the before mentioned stipulation having to be considered and allowed for in construction.
In answer to an inquiry I made the other day, the gentleman referred to informed me that he has now had this setting in operation for six months. He has three retorts, 14 by 16 inches, and 8 feet long, in an oven carbonizing 2 cwt. of coal every four hours; the heats are higher and more regular; and the retorts easier kept clear of carbon. The coke drawn from the top retort is sufficient for fuel. My oven would hold four retorts; and the same fuel would heat this number just as well as the three. I used only the coke from Cowdenheath parrot coal for this setting; but had to mix it with Burghlee coke for the old system of setting.
No doubt most of you will have noticed the satisfactory results obtained by Mr. Hack, of the Saltley Gas Works, Birmingham, and by Mr. McMinn, of Kensal Green, with the furnaces employed by them for gaseous firing without recuperation, whereby they are enabled to save fuel and carbonize more coal per mouthpiece than with the old system. Still they admit that the saving by this setting is only in fuel, with increased production, but without any economy of labor--one of the points in favor of regenerative setting being a saving of at least 25 per cent. in the latter respect. Even where regenerative settings cannot be had, I think the system of using gaseous fuel is well worthy the attention of managers; the expense of altering the existing settings to this method being very small.
IMPROVEMENTS IN GAS PURIFICATION.
I must now, however, pass on to some other topics. After the proper production of the gas, we have still the processes of purification to consider, and how this operation can best be effected at the smallest cost, combined with efficiency and the least possible annoyance to residents in the immediate vicinity of gas works. I think all gas engineers are agreed that in ammoniacal liquor we have a useful and powerful purifying agent, although each one may have his own particular idea of how this can be most efficiently applied--some advocating scrubbers, others washers. But these are things which each one must determine for himself. But in whatever way it is applied, we know that it can be profitably used for this purpose; and I am not without hope that it may soon be found possible to remove nearly all the impurities by this means.
At present, however, this is not so. And consequently we have a variety of other methods employed for the complete removal of the impurities. But, by whatever means it is effected, it is unquestionably the duty of the gas engineer to send out to the public an article from which the whole of the impurities have been removed.
In Scotland, no doubt, our chief purifying material is lime, although I know that several of our friends have for some time been using oxide of iron, and perhaps they will favor us with their experience and a statement of the relative cost of lime and oxide. I am not aware that either the Hawkins method or the Cooper coal liming process has yet received a trial from any Scotch gas engineer.
BURNERS AND REGENERATIVE LAMPS.
But even after we have been able to produce and send out gas of the greatest purity, our troubles are frequently only beginning, as, very often, consumers do not use, but simply waste and destroy the gas by bad burners and fittings. Nothing, however, will convince them that they are in any way to blame for the light being poor. I am certainly of opinion that gas companies would do the public a service in supplying them with suitable burners for the quality of gas that is being sent out for consumption. I have myself for some years adopted this policy, and almost invariably find that complaints cease and consumers are pleased with the results.
We have now also so large a number of really good regenerative lamps which give excellent results, and can be made in a great variety of very neat and ornamental designs, that we ought to endeavor to the utmost of our power to introduce them to the public, and, if possible, induce them to use them not only in halls and similar places, but in their dwelling houses, as with these lamps a most thorough and efficient system of ventilation can be carried out, by which the heat that is so much complained of in gas-lighted apartments is reduced to a minimum, and the atmosphere of such apartments is rendered healthy and agreeable.
With such improved lamps at our command, I think we have nothing to fear from the competition of the electric light, which during the past year has not made any very startling advance--generally attributed by electricians to the restrictive legislation under which they have been placed. Let us hope this is now about to be removed. I am sure we all rejoice that such is the case, as all we want is a "fair field and no favor." We can with confidence await the result.
THE WELSBACH GAS LIGHT.
In the mean time, however, while electricity for lighting purposes has, to say the least, not made any startling advances, we have, besides the regenerative lamps before mentioned, the new Welsbach light, which is exhibited before you to-day, by the kindness of Dr. Wallace; and if the results said to be obtained by it are at all what they are represented to be, we certainly have a new departure in gas lighting of no mean order. Dr. Wallace--a gentleman who is well known to us as one well qualified to test its merits--has found that the Welsbach burner produces a light equal to more than 9 candles per cubic foot of gas of 25 candle power, thus nearly doubling the amount of light compared with gas consumed in the ordinary way.
The construction and manufacture of the burner I have seen described in these terms: Chemists have been diligently working for many years on the problem of how to convert into light the highly condensed heat of the Bunsen burner; and a Vienna chemist now claims to have solved it.
The first condition of the problem was to find a medium on which the heat could be perfectly concentrated and raised to illuminating power. Many experiments have been made with platinum in a Bunsen flame, and a brilliant enough light has been produced, but at a cost altogether outside commercial use. The Vienna chemist, Dr. Welsbach, has discovered a composition which is as good a non-conductor--that is to say concentrator--of heat as platinum, is much more durable, and a great deal cheaper. The base of it is a peculiar clay, found in Ceylon, which combines the indestructibility of asbestos with the non-conducting property of platinum; and having found the incandescent medium, he has next adapted it to the Bunsen burner.
In this arrangement there is the simplicity of genius. He gets a fine cotton fabric woven into the shape of a cylinder, with a tapering point. In its first stage it is about 2 inches in diameter; and after being coated with the composition, it is subjected to a strong heat. This has two effects--first, the cotton fiber is completely burned out, while the composition retains the shape of the woven surface on which it was moulded. Then the cylinder contracts and solidifies until it becomes about the size of the forefinger of a glove. Dr. Welsbach calls this his "mantle;" and by a simple arrangement he fits it on a Bunsen burner, and places an ordinary lamp chimney over it. When the flame is applied, the "mantle" becomes incandescent, and gives out a brilliant yellow light, which, it may be said without exaggeration, will compare favorably with any electric light yet put on the market.
For decorative effect a pretty frosted globe is used; and by varying the globe a pure white or a pure yellow may be obtained. It is also added that there is no act of Parliament required for it, nor even a provisional order of the Board of Trade. No streets have to be broken up in order to lay down pipes; and no wires have to be hung across the roofs of protesting householders.
The whole apparatus can be got ready to fit on an ordinary gas bracket; and two or three spare frames with "mantles" can be kept in the house in case of accident. Whoever sees the Welsbach incandescent light in operation will readily admit that it is the "coming light." It has beauty, brilliancy, purity, and economy all on its side.
Let us hope (added the chairman) this description is not overdrawn; but of this you will later on have an opportunity of judging for yourselves. No doubt the general or even partial adoption of this light would have a tendency to reduce the consumption of gas, as a smaller quantity would be required to produce the same amount of illumination. Nevertheless, gas engineers will hail it with approval if it in any way tends to popularize the use of gas, and helps to increase the comfort and improve the sanitation of our houses, churches, halls, etc. Moreover, gas is continually being adopted for fresh purposes; and we can confidently look forward to an almost unlimited field in the rapid and ever increasing use of gas as a fuel and for cooking purposes, as well as for motive power. The new and really excellent gas engines now being brought into the market will, no doubt, create a healthy rivalry, and tend to cheapen these useful machines, and so bring them within the reach of many persons who have hitherto been prevented from employing them by their considerable first cost.
PARAFFIN AS A RIVAL OF COAL GAS.
But while the day has gone by when any one of us fears the electric light as a possible rival, we are not insensible to the fact that paraffin oil, from its present low-price, is a rival which we cannot afford to despise. And more especially is this the case in many of the smaller towns and villages, where the charge for gas is of necessity higher than in the larger towns.
Doubtless, with oil there is not the same cleanliness as with gas; while there is also more trouble, attention, and considerable danger attending its use. Still, in these "hard times," most people are inclined to adopt the cheapest article, even at the cost of these drawbacks, so as to make their money go as far as possible.
But not only as an illuminant is it being brought into direct competition with gas, but also as a fuel and for cooking purposes, as well as for motive power. And I am inclined to think that the sooner we set about trying to solve the problem of how to meet this new competitor, the better.
OIL IN GAS MAKING.
A new departure has also recently taken place in the adoption of oil for gas making purposes. This, of course, is more fraught with danger to the coal master than to gas companies, inasmuch as, should this prove to be a more economical raw material from which to produce illuminating gas than coal, our present coal gas works could be easily remodeled and turned into oil gas works. This process has recently been introduced into a village in Fifeshire. And I have made it a point to visit and inspect the works, which have been converted into an oil gas works, so that I might be able to lay a few particulars before you. The process, however, has not been in operation long enough to enable me to give you much information on the subject, especially in the way of details of cost, working expenses, or permanency of the gas under varying and low temperatures. The patentees claim that they can produce 100 cubic feet of 60 candle gas from a gallon of oil, or at a cost of 3s. 11d. per 1,000 cubic feet for oil, fuel, and labor; no more expense being incurred, as the gas does not require purification.
At Colinsburgh (the village alluded to), I was informed that the man sent by the patentees could produce 100 cubic feet of gas per gallon of oil; but they had no means of testing the illuminating power. The gas company's own servant, however, only produced 80 cubic feet per gallon, which they attributed to his want of experience in knowing the proper heat at which to work the retorts. Whether or not this was so I cannot tell; but of this I am certain, that the statement made that the gas does not require purification will not bear investigation. When I tested it for sulphureted hydrogen and for ammonia, both were indicated in such an unmistakable manner as none of us would care to see in our coal gas as sent out to the consumer.
PRICES OF RESIDUAL PRODUCTS.
What is of far more real consequence to us than the possible change from coal gas to oil gas, however, as long as we remain manufacturers of the former, is the value of our residual products, which has suffered so great and sudden a decline in value, for which various remedies have been proposed, though none of them, I regret to say, have as yet restored anything like the former value. A statement of the highest prices realized for coal tar products, and a comparison with those obtained on the 30th of March last year and at the same time this year, may not be uninteresting:
+--------------------------------------------------------------------+
| | Highest | Price on | Price on |
| | Price | March 30, | March 30, |
| | | 1886 | 1887 |
| |--------------+---------------+---------------+
| | per gal. | per gal. | per gal. |
| |----+----+----+---+-----------+---------------+
| | £ | s. | d. | £ | s. | d. | £ | s. | d. |
| |----+----+----+----+----+-----+----+----+-----+
|Crude naphtha | 0 | 4 | 0 | 0 | 0 | 4½ | 0 | 0 | 8½ |
|Benzol (90 per cent.)| 0 | 15 | 0 | 0 | 1 | 4 | 0 | 2 | 6 |
|Solvent naphtha | 0 | 2 | 6 | 0 | 1 | 0 | 0 | 1 | 2 |
|Burning naphtha | 0 | 1 | 7 | 0 | 0 | 10½ | 0 | 0 | 10 |
|Creosote oil | 0 | 0 | 3 | 0 | 0 | 0¾ | 0 | 0 | 1 |
| | | | |
| | per ton. | per ton. | per ton. |
| |----+----+----+----+----+-----+----+----+-----+
| | £ | s. | d. | £ | s. | d. | £ | s. | d. |
| |----+----+----+----+----+-----+----+----+-----+
|Pitch | 1 | 14 | 0 | 0 | 15 | 0 | 0 | 12 | 6 |
|Sulphate of ammonia | 21 | 5 | 0 | 13 | 10 | 0 | 11 | 10 | 0 |
+--------------------------------------------------------------------+
This shows a great fall in value from highest to lowest, which seems to have been touched last year, except in the case of pitch and sulphate of ammonia, both of which have marked a considerable decline, even since last year, but it is pleasing to note that the others have shown at least some slight improvement--crude naphtha and benzol having during the year risen nearly one hundred per cent. in value. Let us hope that this is the precursor of a general rise in value from which we shall all profit. For the purpose of bringing about this much desired end, I understand that some of the gentlemen present to-day have been burning their tar in the retort furnaces, and as it will be interesting to know what success they have attained, I hope some of them will favor us with their experience on this subject.
In conclusion, let me express the hope that the time is not far distant when the general trade of the country will attain to its wonted prosperity, by which every branch of industry will benefit--ours among the number; and that the hard times we have experienced, now for a considerable number of years, may not again return.
Discussion next took place regarding the Welsbach incandescence gas light, which was opened by Mr. McGrilchrist, who remarked on the very fragile and tender nature of the "mantle," and expressed a hope that in this direction improvement might be looked for. It was certainly a beautiful light, and as to its consumption, he stated that the lamp then shown to the meeting was only burning two cubic feet of gas per hour. [A voice: Two and two-tenths.] He felt satisfied that it would enable the manufacturers of gas to compete with paraffin oil, so that with Glasgow gas they could have such a light as they saw at the rate of 4d. for about fifty hours.
Mr. W. Key (Tradeston Gas Works) made a statement giving the results of inquiries he had made at St. Enoch Station Hotel, where the light has for some time been on exhibition. From the answers given to his inquiries he spoke rather disparagingly of the lamp, but chiefly on account of the expense involved in renewing the "mantles" and the glass chimneys. He admitted, however, that the lamps which he had seen were placed very unfavorably, being exposed to the action of somewhat violent draughts, and he subsequently remarked that the lamp was of such a nature as to effect the complete combustion of the carbon contained in the gas. The burner must, therefore, be regarded as a great boon--as _the_ burner, in short.
Mr. D.M. Nelson (Glasgow) gave his experience gained in connection with the light, remarking that one of the great drawbacks to it was the very great rarity of the mineral from which the zirconium was obtained. So scarce was it that it would become dearer than platinum and more valuable than gold if the lamp came into general use. The light which the lamp gave out, though it possessed intensity, was deficient in diffusibility as compared with that given out from ordinary flat flame gas burners, and this was another objection to it. He argued at some length against the financial aspects of the scheme which was being promoted to buy up the Welsbach patents, and to introduce the lamp into this country. His advice to his friends was not to have anything to do with the Welsbach company, and, as investors, to be very careful in accepting all the statements made about the light, which he predicted would not be a financial success.
Mr. McCrae was strongly opposed to any discussion being raised in regard to the question being considered in its financial aspects. They, as gas engineers, did not require to trouble themselves with the doings of investors. He regarded the Welsbach burner as an improved appliance for consuming gas. It was an invention which was quite new to him, and as he was not in possession of any facts which would enable him to condemn it, he thought they ought, at least, to give it a fair trial. Referring to the fragile nature of the "mantle," he remarked that there were minds at work aiming at giving a purer and more brilliant light from gas, and so far he was of opinion that the light before them was a success. His opinion as to the diffusibility of the light emitted from the burner differed from that of Mr. Nelson, as he considered the light possessed that quality in a high degree. He had no doubt that the minds already at work on the incandescent light would seek out means for improving the burner.
* * * * *
To varnish chromos, take equal quantities of linseed oil and oil of turpentine; thicken by exposure to the sun and air until it becomes resinous and half evaporated; then add a portion of melted beeswax. Varnishing pictures should always be performed in fair weather, and out of any current of cold or damp air.
* * * * *
THE NEW BRITISH COINAGE AND JUBILEE MEDAL.
An important addition will be made to the coins now in circulation by the issue of the double florin, the design of which is shown in one of our engravings. The reverse is composed of crowned shields, bearing the arms of the United Kingdom arranged in the form of a cross between scepters, a device which was first adopted for coins of Charles II. It was designed by Thomas Simon, the greatest of all English engravers, and it remains to be seen whether this handsome coin will be generally popular. The reverse of the florin will for the future bear the same design.
During the past year her majesty was pleased to signify her pleasure that a portrait medallion, by Mr. J.E. Boehm, R.A., modeled from life, should be substituted for the effigy which the coins have hitherto borne. In the new effigy, her majesty appears crowned and veiled, with the ribbon and star of the garter and the Victoria and Albert order. The legend "Victoria Dei Gratia Britanniarum Regina, Fidei Defensor" is variously arranged on the different coins, according to the exigencies of the design.
The opportunity has at the same time been taken, with her majesty's approval, for making certain alterations in the designs for the reverses of some of the coins by abandoning those which did not appear to possess sufficient artistic merit to warrant their retention. The reverse of the sovereign will still bear the design of St. George and the Dragon, by Pistrucci, first adopted for the sovereigns of George IV., and the reverses of the half-sovereign and threepence remain unchanged, except that the crown has been assimilated to that used for the new effigy. The St. George and the Dragon design will be resumed for the five-pound piece, the double sovereign, and the crown, this design having been adopted for these pieces when originally struck. The half-crown will bear the same reverse as that coin bore when first issued, a design of considerable merit, by Merlin. During the last half century public taste appears to have been satisfied, both in this country and abroad, with some such insignificant design as a wreath surrounding words or figures indicating the value of the coin; and the shilling and sixpence have, during the present reign, been examples of this treatment. They will in future, like the half-crown, bear the royal arms, crowned, and surrounded by the garter.
The queen was further pleased to command that the fiftieth anniversary of her majesty's accession should be commemorated by the issue of a medal. The effigy for this medal, which is also from a medallion by Mr. Boehm, has a somewhat more ornate veil than that on the coin; and on the bust, in addition to the Victoria and Albert order, is shown the badge of the imperial order of the crown of India. The reverse is a beautiful work by Sir Frederic Leighton, President of the Royal Academy, of which the following is a description: "In the center a figure representing the British empire sits enthroned, resting one hand on the sword of justice, and holding in the other the symbol of victorious rule. A lion is seen on each side of the throne. At the feet of the seated figure lies Mercury, the God of Commerce, the mainstay of our imperial strength, holding up in one hand a cup heaped with gold. Opposite to him sits the Genius of Electricity and Steam. Below, again, five shields, banded together, bear the names of the five parts of the globe, Europe, Asia, Africa, America, and Australasia, over which the empire extends. On each side of the figure of Empire stand the personified elements of its greatness--on the right (of the spectator), Industry and Agriculture; on the left, Science, Letters, and Art. Above, the occasion of the celebration commemorated is expressed by two winged figures representing the year 1887 (the advancing figure) and the year 1837 (with averted head), holding each a wreath. Where these wreaths interlock, the letters V.R.I. appear, and, over all, the words 'In Commemoration.'"
The issue of both the new coins and the medal began on June 21, the day appointed for the celebration of her majesty's jubilee.--_Illustrated London News_.
1. Half Crown. 2 and 3. Double Florin, reverse and obverse. 4. Double Sovereign. 5. Shilling. 6. Sixpence. 7 and 8. Jubilee Medal.]
* * * * *
BRICKS AND BRICKWORK.
[Footnote: A recent lecture delivered at Carpenters' Hall, London Wall, E.C.--_Building News_.]
By Professor T. ROGER SMITH, F.R.I.B.A.
Timber, stone, earth, are the three materials most used by the builder in all parts of the world. Where timber is very plentiful, as in Norway or Switzerland, it is freely used, even though other materials are obtainable, and seems to be preferred, notwithstanding the risk of fire which attends its use. Where timber is scarce, and stone can be had, houses are built of stone. Where there is no timber and no stone, they are built of earth--sometimes in its natural state, sometimes made into bricks and sun-dried, but more often made into bricks and burned.
London is one of the places that occupies a spot which has long ceased to yield timber, and yields no stone, so we fall back on earth--burnt into the form of bricks. Brick was employed in remote antiquity. The Egyptians, who were great and skillful builders, used it sometimes; and as we know from the book of Exodus, they employed the forced labor of the captives or tributaries whom they had in their power in the hard task of brick making; and some of their brick-built granaries and stores have been recently discovered near the site of the battle of Tel-el-Kebir.
The Assyrians and Babylonians made almost exclusive use of brickwork in erecting the vast piles of buildings the shapeless ruins of which mark the site of ancient Nineveh and of the cities of the valley of the Euphrates. Their bricks, it is believed, were entirely sun-dried, not burnt to fuse or vitrify them as ours are, and they have consequently crumbled into mere mounds. The Assyrians also used fine clay tablets, baked in the fire--in fact, a kind of terra cotta--for the purpose of records, covering these tablets with beautifully executed inscriptions, made with a pointed instrument while the clay was soft, and rendered permanent by burning. We don't know much about Greek brickwork; but it is probable that very little brick, if any, was made or used in any part of Greece, as stone, marble, and timber abound there; but the Romans made bricks everywhere, and used them constantly. They were fond of mixing two or more materials together, as for example building walls in concrete and inserting brickwork at intervals in horizontal layers to act as courses of bond. They also erected buildings of which the walls were wholly of brick. They turned arches of wide span in brickwork; and they frequently laid in their walls at regular distances apart courses of brick on edge and courses of sloping bricks, to which antiquaries have given the name of herring-bone work.
The Roman bricks are interesting as records, for it was customary to employ the soldiers on brick making, and to stamp the bricks with names and dates; and thus the Roman bricks found in this country give us some information as to the military commanders and legions occupying different parts of England at different periods. Flue bricks, for the passage of smoke under floors and in other situations, are sometimes found. The Roman brick was often flat and large--in fact, more like our common paving tiles, known as foot tiles, only of larger size than like the bricks that we use. They vary, however, in size, shape, and thickness. Not a few of them are triangular in shape, and these are mostly employed as a sort of facing to concrete work, the point of the triangle being embedded in the concrete and the broad base appearing outside. After the Roman time, brick making seems to have almost ceased in England for many centuries.
It is true we find remains of a certain number of massive brick buildings erected not long after the Norman conquest; but on examination it turns out that these were put up at places where there had been a Roman town, and were built of Roman bricks obtained by pulling down previous buildings. The oldest parts of St. Albans Abbey and portions of the old Norman buildings at Colchester are examples of this sort. Apparently, timber was used in this country almost exclusively for humble buildings down to the 16th century. This is not surprising, considering how well wooded England was; but stone served during the same period for important buildings almost to the exclusion of brick. This is more remarkable, as we find stone churches and the ruins of stone castles in not a few spots remote from stone quarries, and to which the stone must have been laboriously conveyed at a time when roads were very bad and wheel carts were scarce.
About the time of the Tudors, say the reign of Queen Elizabeth, the making of bricks was resumed in England, and many dwelling houses and some few churches were built of good brickwork in that and succeeding reigns. We find in such buildings as Hampton Court Palace, St. James' Palace, and Chelsea Hospital examples of the use of brickwork in important buildings near London at later dates. The fire of London, in 1666, gave a sudden check to the use of timber in house building in the metropolis. Previous to that date the majority of houses had been of a sort the most ornamental examples of which were copied in "Old London" at the Colonial Exhibition. The rebuilding after the fire was largely in brick; and in the suburbs, in the latter part of the 17th and the 18th centuries, many dignified square brick mansions, with bold, overhanging eaves and high roofs and carved ornaments, entered through a pair of florid wrought iron high gates, were built, some few of which still linger in Hampstead and other suburbs. The war time at the beginning of this century was a trying time for builders, with its high prices and heavy taxes, and some of the good-looking brick buildings of that day turn out to have been very badly built when they are pulled about for alterations. With the rapid, wonderful increase in population and wealth in this metropolis during the last 50 years a vast consumption of bricks has taken place, and a year or two back it was reported by the commissioners of police that the extensions of London equaled in a year 70 miles of new house property, practically all of brick. Brick were heavily taxed in the war time which I have referred to, and the tax was levied before burning.
There was a maximum size for the raw brick, which it was supposed served to keep bricks uniform, and the expectation was entertained that when the duty came off, many fancy sizes of bricks would be used. This has not, however, turned out to be the case. The duty has been taken off for years; but the differences in the size of bricks in England are little more than what is due to the different rate of shrinkage of brick earth under burning. It must not, however, be supposed that they have always, and in all countries, been of about the same dimensions.
The size and proportions of bricks have varied extremely in different countries and in the same country at different periods. Some bricks of unusual shapes have also been employed from time to time. Other countries besides England possess districts which from various circumstances have been more or less densely built on, but do not yield much stone or timber; and, accordingly, brickwork is to be met with in many localities. Holland and Belgium, for example, are countries of this sort; and the old connection between Holland and England led to the introduction among us, in the reign of William III., of the Dutch style of building, which has been in our own day revived under the rather incorrect title of Queen Anne architecture. Another great brick district exists on the plains of Lombardy and the northern part of Italy generally, and beautiful brickwork, often with enrichments in marble, is to be found in such cities as Milan, Pavia, Cremona, and Bologna.
Many cities and towns in Northern Germany are also brick built, and furnish good examples of the successful treatment of the material. In some of these German buildings, indeed, very difficult pieces of construction, such as we are in the habit of thinking can only be executed in stone, are successfully attempted in brick. For example, they execute large tracery windows in this material. Great brick gables, often with the stepped outline known as crows' feet, are an excellent architectural feature of these German brick-built towns. In parts of France, also, ornamental brickwork was from time to time made use of, but not extensively. It is not necessary to go very minutely into the manufacture of bricks; but perhaps I ought to say a word or two on the subject. Good brick earth is not simple clay, but a compound substance; and what is essential is that it should burn hard or, in other words, partly vitrify under the action of heat. The brick earth is usually dug up in the autumn, left for the frosts of winter to break it up, and worked up in the early spring.
The moulding is to a very large extent done by hand, sometimes in a wet mould, sometimes in a dry sanded mould, and the bricks are first air-dried, often under some slight shelter, as the rain or frost damages them when fresh made; and then, when this process has made them solid enough to handle, they are burned, and sorted into qualities. The ordinary or stock brick of London and the neighborhood presents a peculiarity the origin of which is not known, and which is not met with, so far as I know, in other parts. Very fine coal or cinders is mixed with the brick earth, and when the bricks are fired these minute particles of fuel scattered through the material all of them burn, and serve to bake the heart of the brick. Stock bricks are burnt in a clamp made of the raw bricks themselves with layers of fuel, and erected on earth slightly scooped out near the middle, so that as the bricks shrink they drop together, and do not fall over sideways.
Most other varieties of bricks are kiln burnt. A very large number of inventions for making bricks by machinery have been patented. If you have occasion to look through the specifications of these patents, you will find four or five main ideas appearing and reappearing, and only here and there an invention which is to some extent different from the others. A great majority of these inventions include machinery for preparing the clay or brick earth, so that it may be dug up and filled into a receptacle and worked up, screened from pebbles, and made fit for use in a short time, so as not to have to wait a whole winter. This is done in some sort of pug mill. A pug mill is a machine consisting of a large cylinder with a central shaft passing through it from top to bottom. Knives or blades are arranged spirally on the shaft, and other blades project into the interior of the cylinder from the walls of it. The material, after being screened, is fed into this at the top, and properly moistened. The shaft is caused to rotate, and the blades divide and subdivide the material, forcing it always downward, so that it at last escapes at the bottom of the pug mill in a continuous stream of moist, well worked up clay, issuing with some force. In one type of machine this clay stream is forced through a square orifice, from which it comes out of the section of a brick, and by a knife or wire or some other means it is cut into lengths.
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Scientific American Supplement, No. 601, July 9, 1887Chapter VII: ORDNANCE AND GUNNERY.--Magazine Rifles.--Continuation of (2)
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