Skip to content

Chapter XII: TECHNOLOGY.--Firing Points of Various Explosives.--The (2)

Text size

In 1816, Charles left his home and went to Philadelphia to learn the hardware business. He worked at this very industriously until he was twenty-one years old, and then, returning to Connecticut, entered into partnership with his father at the old stand in Naugatuck, where they manufactured not only ivory and metal buttons, but a variety of agricultural implements, which were just beginning to be appreciated by the farmers. In August of 1824 he was united in marriage with Clarissa Beecher, a woman of remarkable strength of character and kindness of disposition, and one who in after years was of the greatest assistance to the impulsive inventor. Two years later he removed again to Philadelphia, and there opened a hardware store. His specialties were the valuable agricultural implements that his firm had been manufacturing, and after the first distrust of home made goods had worn away--for all agricultural implements were imported from England at that time--he found himself established at the head of a successful business.

This continued to increase until it seemed but a question of a few years until he would be a very wealthy man. Between 1829 and 1830 he suddenly broke down in health, being troubled with dyspepsia. At the same time came the failure of a number of business houses that seriously embarrassed his firm. They struggled on, however, for some time, but were finally obliged to fail. The ten years that followed this were full of the bitterest struggles and trials to Goodyear. Under the law that then existed he was imprisoned time after time for debts, even while he was trying to perfect inventions that should pay off his indebtedness.

Between the years 1831 and 1832 he began to hear about gum elastic and very carefully examined every article that appeared in the newspapers relative to this new material. The Roxbury Rubber Company, of Boston, had been for some time experimenting with the gum, and believing that they had found means for manufacturing goods from it, had a large plant and were sending their goods all over the country. It was some of their goods that first attracted his attention. Soon after this Goodyear visited New York, and went at once to the store of the Roxbury Rubber Company. While there, he examined with considerable care some of their life preservers, and it struck him that the tube used for inflation was not very perfect. He, therefore, on his return to Philadelphia, made some tubes and brought them down to New York and showed them to the manager of the Roxbury Rubber Company.

This gentlemen was so pleased with the ingenuity that Goodyear had shown in manufacturing these tubes, that he talked very freely with him and confessed to him that the business was on the verge of ruin, that the goods had to be tested for a year before they could tell whether they were perfect or not, and to their surprise, thousands of dollars worth of goods that they had supposed were all right were coming back to them, the gum having rotted and made them so offensive that it was necessary to bury them in the ground to get them out of the way.

Goodyear at once made up his mind to experiment on this gum and see if he could not overcome its stickiness.

He, therefore, returned to Philadelphia, and, as usual, met a creditor, who had him arrested and thrown into prison. While there, he tried his first experiments with India rubber. The gum was very cheap then, and by heating it and working it in his hands, he managed to incorporate in it a certain amount of magnesia which produced a beautiful white compound and appeared to take away the stickiness.

He therefore thought he had discovered the secret, and through the kindness of friends was put in the way of further perfecting his invention at a little place in New Haven. The first thing that he made here was shoes, and he used his own house for grinding room, calender room, and vulcanizing department, and his wife and children helped to make up the goods. His compound at this time was India rubber, lampblack, and magnesia, the whole dissolved in turpentine and spread upon the flannel cloth which served as the lining for the shoes. It was not long, however, before he discovered that the gum, even treated this way, became sticky, and then those who had supplied the money for the furtherance of these experiments, completely discouraged, made up their minds that they could go no further, and so told the inventor.

He, however, had no mind to stop here in his experiments, but, selling his furniture and placing his family in a quiet boarding place, he went to New York, and there, in an attic, helped by a friendly druggist, continued his experiments. His next step in this line was to compound the rubber with magnesia and then boil it in quicklime and water. This appeared to really solve the problem, and he made some beautiful goods. At once it was noised abroad that India rubber had been so treated that it lost its stickiness, and he received medals and testimonials and seemed on the high road to success, till one day he noticed that a drop of weak acid, falling on the cloth, neutralized the alkali, and immediately the rubber was soft again. To see this, with his knowledge of what rubber should do, proved to him at once that his process was not a successful one. He therefore continued experimenting, and after preparing his mixtures in his attic in New York, would walk three miles to the mill of a Mr. Pike, at Greenwich village, and there try various experiments.

In the line of these, he discovered that rubber, dipped in nitric acid, formed a surface cure, and he made a great many goods with this acid cure which were spoken of, and which even received a letter of commendation from Andrew Jackson.

The constant and varied experiments that Goodyear went through with affected his health more or less, and at one time he came very near being suffocated by gas generated in his laboratory. That he did not die then everybody knows, but he was thrown then into a fever by the accident and came very near losing his life.

It was there that he formed an acquaintance with Dr. Bradshaw, who was very much pleased with the samples of rubber goods that he saw in Goodyear's room, and when the doctor went to Europe he took them with him, where they attracted a great deal of attention, but beyond that nothing was done about them. Now that he appeared to have success, he found no difficulty in obtaining a partner, and together the two gentlemen fitted up a factory and began to make clothing, life preservers, rubber shoes, and a great variety of rubber goods. They also had a large factory, with special machinery, built at Staten Island, where he removed his family and again had a home of his own. Just about this time, when everything looked bright, the great panic of 1836-1837 came, and swept away the entire fortune of his associate and left Goodyear without a cent, and no means of earning one.

His next move was to go to Boston, where he became acquainted with J. Haskins, of the Roxbury Rubber Company, and found in him a firm friend, who loaned him money and stood by him when no one would have anything to do with the visionary inventor. Mr. Chaffee was also exceedingly kind and ever ready to lend a listening ear to his plans, and to also assist him in a pecuniary way. It was about this time that it occurred to Mr. Chaffee that much of the trouble that they had experienced in working India rubber might come from the solvent that was used. He therefore invented a huge machine for doing the mixing by mechanical means. The goods that were made in this way were beautiful to look at, and it appeared, as it had before, that all difficulties were overcome.

Goodyear discovered a new method for making rubber shoes and got a patent on it, which he sold to the Providence Company, in Rhode Island.

The secret of making the rubber so that it would stand heat and cold and acids, however, had not been discovered, and the goods were constantly growing sticky and decomposing and being returned.

In 1838 he, for the first time, met Nathaniel Hayward, who was then running a factory in Woburn. Some time after this Goodyear himself moved to Woburn, all the time continuing his experiments. He was very much interested in Hayward's sulphur experiments for drying rubber, but it appears that neither of them at that time appreciated the fact that it needed heat to make the sulphur combine with the rubber and to vulcanize it.

The circumstances attending the discovery of his celebrated process is thus described by Mr. Goodyear himself in his book, "Gum Elastic." It will be observed that he makes use of the third person in all references to himself:

"In the summer of 1838 he became acquainted with Mr. Nathaniel
Hayward, of Woburn, Mass., who had been employed as the foreman of
the Eagle Company at Woburn, where he had made use of sulphur by
impregnating the solvent with it. It was through him that the
writer (Charles Goodyear, who makes use all through his book of
the third person) received the first knowledge of the use of
sulphur as a drier of gum elastic.

"Mr. Hayward was left in possession of the factory which was
abandoned by the Eagle Company. Soon after this it was occupied by
the writer, who employed him for the purpose of manufacturing life
preservers and other articles by the acid gas process. At this
period he made many novel and useful applications of this
substance. Among other fancy articles he had newspapers printed on
the gum elastic drapery, and the improvement began to be highly
appreciated. He therefore now entered, as he thought, upon a
successful career for the future. A far different result awaited
him.

"It was supposed by others as well as himself that a change was
wrought through the mass of the goods acted upon by the acid gas,
and that the whole body of the article was made better than the
native gum. The surface of the goods really was so, but owing to
the eventual decomposition of the goods beneath the surface, the
process was pronounced by the public a complete failure. Thus
instead of realizing the large fortune which by all acquainted
with his prospects was considered certain, his whole invention
would not bring him a week's living.

"He was obliged for the want of means to discontinue
manufacturing, and Mr. Hayward left his employment. The inventor
now applied himself alone, with unabated ardor and diligence, to
detect the cause of his misfortune and if possible to retrieve the
lost reputation of his invention. On one occasion he made some
experiments to ascertain the effect of heat upon the same compound
that had decomposed in the articles previously manufactured, and
was surprised to find that the specimen, being carelessly brought
in contact with a hot stove, charred like leather. He endeavored
to call the attention of his brother as well as some other
individuals who were present, and who were acquainted with the
manufacture of gum elastic, to this effect as remarkable and
unlike any before known, since gum elastic always melted when
exposed to a high degree of heat. The occurrence did not at the
time appear to them to be worthy of notice. It was considered as
one of the frequent appeals that he was in the habit of making in
behalf of some new experiment. He, however, directly inferred that
if the process of charring could be stopped at the right point, it
might divest the gum of its native adhesiveness throughout, which
would make it better than the native gum.

"He made another trial of heating a similar fabric, before an open
fire. The same effect, that of charring the gum, followed, but
there were further and very satisfactory indications of ultimate
success in producing the desired result, as upon the edge of the
charred portions of the fabric there appeared a line, or border,
that was not charred, but perfectly cured.

"These facts have been stated precisely as they occurred in
reference to the acid gas, as well as the vulcanizing process.

"The incidents attending the discovery of both have a strong
resemblance, so much so they may be considered parallel cases. It
being now known that the results of the vulcanizing process are
produced by means and in a manner which would not have been
anticipated from any reasoning on the subject, and that they have
not yet been satisfactorily accounted for, it has been sometimes
asked, how the inventor came to make the discovery? The answer has
already been given. It may be added that he was many years seeking
to accomplish this object, and that he allowed nothing to escape
his notice that related to the subject. Like the falling of an
apple, it was suggestive of an important fact to one whose mind
was previously prepared to draw an inference from any occurrence
which might favor the object of his research. While the inventor
admits that these discoveries were not the results of scientific
chemical investigations, _he is not willing to admit that they
were the result of what is commonly termed accident_; he claims
them to be the result of the closest application and observation.

"The discoloring and charring of the specimens proved nothing and
discovered nothing of value, but quite the contrary, for in the
first instance, as stated in the acid gas improvement, the
specimen acted upon was thrown away as worthless and left for some
time; in the latter instance, the specimen that was charred was in
like manner disregarded by others.

"It may, therefore, be considered as one of those cases where the
leading of the Creator providentially aids his creatures, by what
are termed 'accidents,' to attain those things which are not
attainable by the powers of reasoning he has conferred on them."

Now that Goodyear was sure that he had the key to the intricate puzzle that he had worked over for so many years, he began at once to tell his friends about it and to try to secure capital, but they had listened to their sorrow so many times that his efforts were futile. For a number of years be struggled and experimented and worked along in a small way, his family suffering with himself the pangs of the extremest poverty. At last he went to New York and showed some of his samples to William Ryder, who, with his brother Emory, at once appreciated the value of the discovery and started in to manufacturing. Even here Goodyear's bad luck seemed to follow him, for the Ryder Bros. failed and it was impossible to continue the business.

He had, however, started a small factory at Springfield, Mass., and his brother-in-law, Mr. De Forest, who was a wealthy woolen manufacturer, took Ryder's place, and the work of making the invention practical was continued. In 1844 it was so far perfected that Goodyear felt it safe to take out a patent. The factory at Springfield was run by his brothers, Nelson and Henry.

In 1843 Henry started one in Naugatuck, and in 1844 introduced mechanical mixing in place of the mixture by the use of solvents.

In the year 1852 Goodyear went to Europe, a trip that he had long planned, and saw Hancock, then in the employ of Charles Macintosh & Co. Hancock admitted in evidence that the first piece of vulcanized rubber he ever saw came from America, but claimed to have reinvented vulcanization and secured patents in Great Britain, but it is _a remarkable fact_ that Charles Goodyear's French patent was the first publication in Europe of this discovery.

In 1852 a French company were licensed by Mr. Goodyear to make shoes, and a great deal of interest was felt in the new business. In 1855 the French emperor gave to Charles Goodyear the grand medal of honor and decorated him with the cross of the legion of honor in recognition of his services as a public benefactor, but the French courts subsequently set aside his French patents on the ground of the importation of vulcanized goods from America by licenses under the United States patents. He died July 1, 1860, at the Fifth Avenue Hotel, New York City.--_India Rubber World_.

* * * * *

[Continued from SUPPLEMENT, No. 786, page 12558.]

THE ELECTROMAGNET.

[Footnote: Lectures delivered before the Society of Arts, London, 1890. From the Journal of the Society.]

BY PROFESSOR SILVANUS P. THOMPSON, D. SC., B.A., M.I.E.E.

III.

RESEARCHES OF PROFESSOR HUGHES.

His object was to find out the best form of electromagnet, the best distance between the poles, and the best form of armature for the rapid work required in Hughes' printing telegraphs. One word about Hughes' magnets. This diagram (Fig. 51) shows the form of the well known Hughes' electromagnet. I feel almost ashamed to say those words "well known," because on the Continent everybody knows what you mean by a Hughes' electromagnet. In England scarcely anyone knows what you mean. Englishmen do not even know that Professor Hughes has invented a special form of electromagnet. Hughes' special form is this: A permanent steel magnet, generally a compound one, having soft iron pole pieces, and a couple of coils on the pole pieces only. As I have to speak of Hughes' special contrivance among the mechanisms that will occupy our attention later on, I only now refer to this magnet in one particular. If you wish a magnet to work rapidly, you will secure the most rapid action, not when the coils are distributed all along, but when they are heaped up near, not necessarily entirely on, the poles. Hughes made a number of researches to find out what the right length and thickness of these pole pieces should be. It was found an advantage not to use too thin pole pieces, otherwise the magnetism from the permanent magnet did not pass through the iron without considerable reluctance, being choked by insufficiency of section: also not to use too thick pieces, otherwise they presented too much surface for leakage across from one to the other. Eventually a particular length was settled upon, in proportion about six times the diameter, or rather longer. In the further researches that Hughes made he used a magnet of shorter form, not shown here, more like those employed in relays, and with an armature from 2 to 3 millimeters thick, 1 centimeter wide and 5 centimeters long. The poles were turned over at the top toward one another. Hughes tried whether there was any advantage in making those poles approach one another, and whether there was any advantage in having as long an armature as 5 centimeters. He tried all the different kinds, and plotted out the results of observations in curves, which could be compared and studied. His object was to ascertain the conditions which would give the strongest pull, not with a steady current, but with such currents as were required for operating his printing telegraph instruments; currents which lasted but one to twenty hundredths of a second. He found it was decidedly an advantage to shorten the length of the armature, so that it did not protrude far over the poles. In fact, he got a sufficient magnetic circuit to secure all the attractive power that he needed, without allowing as much chance of leakage as there would have been had the armature extended a longer distance over the poles. He also tried various forms of armature having very various cross sections.

POSITION AND FORM OF ARMATURE.

In one of Du Moncel's papers on electromagnets[1] you will also find a discussion on armatures, and the best forms for working in different positions. Among other things in Du Moncel you will find this paradox: that whereas using a horseshoe magnet with fat poles, and a flat piece of soft iron for armature, it sticks on far tighter when put on edgeways; on the other hand, if you are going to work at a distance, across air, the attraction is far greater when it is set flatways. I explained the advantage of narrowing the surfaces of contact by the law of traction, B², coming in. Why should we have for action at a distance the greater advantage from placing the armature flatway to the poles? It is simply that you thereby reduce the reluctance offered by the air gap to the flow of the magnetic lines. Du Moncel also tried the difference between round armatures and flat ones, and found that a cylindrical armature was only attracted about half as strongly as a prismatic armature having the same surface when at the same distance. Let us examine this fact in the light of the magnetic circuit. The poles are flat. You have at a certain distance away a round armature; there is a certain distance between its nearest side and the polar surfaces. If you have at the same distance away a flat armature having the same surface, and, therefore, about the same tendency to leak, why do you get a greater pull in this case than in that? I think it is clear that if they are at the same distance away, giving the same range of motion, there is a greater magnetic reluctance in the case of the round armature, although there is the same periphery, because, though the nearest part of the surface is at the prescribed distance, the rest of the under surface is farther away; so that the gain found in substituting an armature with a flat surface is a gain resulting from the diminution in the resistance offered by the air gap.

[Footnote 1: "La Lumiere Electrique," vol. ii.]

POLE PIECES ON HORSESHOE MAGNETS.

Another of Du Moncel's researches[2] relates to the effect of polar projections or shoes--movable pole pieces, if you like--upon a horseshoe electromagnet. The core of this magnet was of round iron 4 centimeters in diameter, and the parallel limbs were 10 centimeters long and 6 centimeters apart. The shoes consisted of two flat pieces of iron slotted out at one end, so that they could be slid along over the poles and brought nearer together. The attraction exerted on a flat armature across air gaps 2 millimeters thick was measured by counterpoising. Exciting this electromagnet with a certain battery, it was found that the attraction was greatest when the shoes were pushed to about 15 millimeters, or about one-quarter of the interpolar distance, apart. The numbers were as follows:

Distance between
shoes. Attraction,
Millimeters. in grammes.

2 900
10 1,012
15 1,025
25 965
40 890
60 550

[Footnote 2: "La Lumiere Electrique," vol. iv., p. 129.]

With a stronger battery the magnet without shoes had an attraction of 885 grammes, but with the shoes 15 millimeters apart, 1,195 grammes. When one pole only was employed, the attraction, which was 88 grammes without a shoe, was _diminished_ by adding a shoe to 39 grammes!

CONTRAST BETWEEN ELECTROMAGNETS AND PERMANENT MAGNETS.

Now I want particularly to ask you to guard against the idea that all these results obtained from electromagnets are equally applicable to permanent magnets of steel; they are not, for this simple reason. With an electromagnet, when you put the armature near, and make the magnetic circuit better, you not only get more magnetic lines going through that armature, but you get more magnetic lines going through the whole of the iron. You get more magnetic lines round the bend when you put an armature on to the poles, because you have a magnetic circuit of less reluctance with the same external magnetizing power in the coils acting around it. Therefore, in that case, you will have a greater magnetic flux all the way round. The data obtained with the electromagnet (Fig. 42), with the exploring coil, C, on the bend of the core, where the armature was in contact, and when it was removed are most significant. When the armature was present it multiplied the total magnetic flow tenfold for weak currents and nearly threefold for strong currents. But with a steel horseshoe, magnetized once for all, the magnetic lines that flow around the bend of the steel are a fixed quantity, and, however much you diminish the reluctance of the magnetic circuit, you do not create or evoke any more. When the armature is away the magnetic lines arch across, not at the ends of the horseshoe only, but from its flanks; the whole of the magnetic lines leaking somehow across the space. Where you have put the armature on, these lines, instead of arching out into space as freely as they did, pass for the most part along the steel limbs and through the iron armature. You may still have a considerable amount of leakage, but you have not made one line more go through the bent part. You have absolutely the same number going through the bend with the armature off as with the armature on. You do not add to the total number by reducing the magnetic reluctance, because you are not working under the influence of a constantly impressed magnetizing force. By putting the armature on to a steel horseshoe magnet you only _collect_ the magnetic lines, you do not _multiply_ them. This is not a matter of conjecture. A group of my students have been making experiments in the following way: They took this large steel horseshoe magnet (Fig. 52), the length of which, from end to end, through the steel, is 42½ inches. A light, narrow frame was constructed so that it could be slipped on over the magnet, and on it were wound 30 turns of fine wire, to serve as an exploring coil. The ends of this coil were carried to a distant part of the laboratory, and connected to a sensitive ballistic galvanometer. The mode of experimenting is as follows:

The coil is slipped on over the magnet (or over its armature) to any desired position. The armature of the magnet is placed gently upon the poles, and time enough is allowed to elapse for the galvanometer needle to settle to zero. The armature is then suddenly detached. The first swing measures the change, due to removing the armature, in the number of magnetic lines that pass through the coil in the particular position.

I will roughly repeat the experiment before you: The spot of light on the screen is reflected from my galvanometer at the far end of the table. I place the exploring coil just over the pole, and slide on the armature; then close the galvanometer circuit. Now I detach the armature, and you observe the large swing. I shift the exploring coil, right up to the bend; replace the armature; wait until the spot of light is brought to rest at the zero of the scale. Now, on detaching the armature, the movement of the spot of light is quite imperceptible. In our careful laboratory experiments, the effect was noticed inch by inch all along the magnet. The effect when the exploring coil was over the bend was not as great as 1-3000th part of the effect when the coil was hard up to the pole. We are, therefore, justified in saying that the number of magnetic lines in a permanently magnetized steel horseshoe magnet is not altered by the presence or absence of the armature.

You will have noticed that I always put on the armature gently. It does not do to slam on the armature; every time you do so, you knock some of the so-called permanent magnetism out of it. But you may pull off the armature as suddenly as you like. It does the magnet good rather than harm. There is a popular superstition that you ought never to pull off the keeper of a magnet suddenly. On investigation, it is found that the facts are just the other way. You may pull off the keeper as suddenly as you like, but you should never slam it on.

From these experimental results I pass to the special design of electromagnets for special purposes.

ELECTROMAGNETS FOR MAXIMUM TRACTION.

These have already been dealt with in the preceding lecture; the characteristic feature of all the forms suitable for traction being the compact magnetic circuit.

Several times it has been proposed to increase the power of electromagnets by constructing them with intermediate masses of iron between the central core and the outside, between the layers of windings. All these constructions are founded on fallacies. Such iron is far better placed either right inside the coils or right outside them, so that it may properly constitute a part of the magnetic circuit. The constructions known as Camacho's and Cance's, and one patented by Mr. S.A. Varley, in 1877, belonging to this delusive order of ideas, are now entirely obsolete.

Another construction which is periodically brought forward as a novelty is the use of iron windings of wire or strip in place of copper winding. The lower electric conductivity of iron, as compared with copper, makes such a construction wasteful of exciting power. To apply equal magnetizing power by means of an iron coil implies the expenditure of about six times as many watts as need be expended if the coil is of copper.

ELECTROMAGNETS FOR MAXIMUM RANGE OF ATTRACTION.

We have already laid down the principle which will enable us to design electromagnets to act at a distance. We want our magnet to project, as it were, its force across the greatest length of air gap. Clearly, then, such a magnet must have a very large magnetizing power, with many ampere turns upon it, to be able to make the required number of magnetic lines pass across the air resistance. Also it is clear that the poles must not be too close together for its work, otherwise the magnetic lines at one pole will be likely to curl round and take short cuts to the other pole. There must be a wider width between the poles than is desirable in electromagnets for traction.

ELECTROMAGNETS OF MINIMUM WEIGHT.

In designing an apparatus to put on board a boat or a balloon, where weight is a consideration of primary importance, there is again a difference. There are three things that come into play--iron, copper, and electric current. The current weighs nothing, therefore, if you are going to sacrifice everything else to weight, you may have comparatively little iron, but you must have enough copper to be able to carry the electric current; and under such circumstances you must not mind heating your wires nearly red hot to pass the biggest possible current. Provide as little copper as you conveniently can, sacrificing economy in that case to the attainment of your object; but, of course, you must use fireproof material, such as asbestos, for insulating, instead of cotton or silk.

A USEFUL GUIDING PRINCIPLE.

In all cases of design there is one leading principle which will be found of great assistance, namely, that a magnet always tends so to act as though it tried to diminish the length of its magnetic circuit. It tries to grow more compact. This is the reverse of that which holds good with an electric current. The electric circuit always tries to enlarge itself, so as to inclose as much space as possible, but the magnetic circuit always tries to make itself as compact as possible. Armatures are drawn in as near as can be, to close up the magnetic circuit. Many two-pole electromagnets show a tendency to bend together when the current is turned on. One form in particular, which was devised by Ruhmkorff for the purpose of repeating Faraday's celebrated experiment on the magnetic rotation of polarized light, is liable to this defect. Indeed, this form of electromagnet is often designed very badly, the yoke being too thin, both mechanically and magnetically, for the purpose which it has to fulfill.

Here is a small electric bell, constructed by Wagener, of Wiesbaden, the construction of which illustrates this principle. The electromagnet, a horseshoe, lies horizontally; its poles are provided with protruding curved pins of brass. Through the armature are drilled two holes, so that it can be hung upon the two brass pins; and when so hung up it touches the ends of the iron cores just at one edge, being held from more perfect contact by a spring. There is no complete gap, therefore, in the magnetic circuit. When the current comes and applies a magnetizing power, it finds the magnetic circuit already complete in the sense that there are no absolute gaps. But the circuit can be bettered by tilting the armature to bring it flat against the polar ends, that being indeed the mode of motion. This is a most reliable and sensitive pattern of bell.

_Electromagnetic Pop-gun._--Here is another curious illustration of the tendency to complete the magnetic circuit. Here is a tubular electromagnet (Fig. 53), consisting of a small bobbin, the core of which is an iron tube about two inches long. There is nothing very unusual about it; it will stick on, as you see, to pieces of iron when the current is turned on. It clearly is an ordinary electromagnet in that respect. Now suppose I take a little round rod of iron, about an inch long, and put it into the end of the tube, what will happen when I turn on my current? In this apparatus as it stands, the magnetic circuit consists of a short length of iron, and then all the rest is air. The magnetic circuit will try to complete itself, not by shortening the iron, but by _lengthening_ it; by pushing the piece of iron out so as to afford more surface for leakage. That is exactly what happens; for, as you see, when I turn on the current, the little piece of iron shoots out and drops down. You see that little piece of iron shoot out with considerable force. It becomes a sort of magnetic popgun. This is an experiment which has been twice discovered. I found it first described by Count Du Moncel, in the pages of _La Lumiere Electrique_, under the name of the "pistolet electromagnetique;" and Mr. Shelford Bidwell invented it independently. I am indebted to him for the use of this apparatus. He gave an account of it to the Physical Society, in 1885, but the reporter missed it, I suppose, as there is no record in the society's proceedings.

ELECTROMAGNETS FOR USE WITH ALTERNATING CURRENTS.

When you are designing electromagnets for use with alternating currents, it is necessary to make a change in one respect, namely, you must so laminate the iron that internal eddy currents shall not occur; indeed, for all rapid-acting electromagnetic apparatus it is a good rule that the iron must not be solid. It is not usual with telegraphic instruments to laminate them by making up the core of bundles of iron plates or wires, but they are often made with tubular cores, that is to say, the cylindrical iron core is drilled with a hole down the middle, and the tube so formed is slit with a saw cut to prevent the circulation of currents in the substance of the tube. Now when electromagnets are to be employed with rapidly alternating currents, such as are used for electric lighting, the frequency of the alternations being usually about 100 periods per second, slitting the cores is insufficient to guard against eddy currents; nothing short of completely laminating the cores is a satisfactory remedy. I have here, thanks to the Brush Electric Engineering Company, an electromagnet of the special form that is used in the Brush arc lamp when required for the purpose of working in an alternating current circuit. It has two bobbins that are screwed up against the top of an iron box at the head of the lamp. The iron slab serves as a kind of yoke to carry the magnetism across the top. There are no fixed cores In the bobbins, which are entered by the ends of a pair of yoked plungers. Now in the ordinary Brush lamp for use with a steady current, the plungers are simply two round pieces of iron tapped into a common yoke; but for alternate current working this construction must not be used, and instead a U-shaped double plunger is used, made up of laminated iron, riveted together. Of course it is no novelty to use a laminated core; that device, first used by Joule, and then by Cowper, has been repatented rather too often during the past fifty years to be considered as a recent invention.

The alternate rapid reversals of the magnetism in the magnetic field of an electromagnet, when excited by alternating electric currents, sets up eddy currents in every piece of undivided metal within range. All frames, bobbin tubes, bobbin ends, and the like, must be most carefully slit, otherwise they will overheat. If a domestic flat iron is placed on the top of the poles of a properly laminated electromagnet, supplied with alternating currents, the flat iron is speedily heated up by the eddy currents that are generated internally within it. The eddy currents set up by induction in neighboring masses of metal, especially in good conducting metals such as copper, give rise to many curious phenomena. For example, a copper disk or copper ring placed over the pole of a straight electromagnet so excited is violently repelled. These remarkable phenomena have been recently investigated by Professor Elihu Thomson, with whose beautiful and elaborate researches we have lately been made conversant in the pages of the technical journals. He rightly attributes many of the repulsion phenomena to the lag in phase of the alternating currents thus induced in the conducting metal. The electromagnetic inertia, or self-inductive property of the electric circuit, causes the currents to rise and fall later in time than the electromotive forces by which they are occasioned. In all such cases the impedance which the circuit offers is made up of two things--resistance and inductance. Both these causes tend to diminish the amount of current that flows, and the inductance also tends to delay the flow.

ELECTROMAGNETS FOR QUICKEST ACTION.

I have already mentioned Hughes' researches on the form of electromagnet best adapted for rapid signaling. I have also incidentally mentioned the fact that where rapidly varying currents are employed, the strength of the electric current that a given battery can yield is determined not so much by the resistance of the electric circuit as by its electric inertia. It is not a very easy task to explain precisely what happens to an electric circuit when the current is turned on suddenly. The current does not suddenly rise to its full value, being retarded by inertia. The ordinary law of Ohm in its simple form no longer applies; one needs to apply that other law which bears the name of the law of Helmholtz, the use of which is to give us an expression, not for the final value of the current, but for its value at any short time, t, after the current has been turned on. The strength of the current after a lapse of a short time, t, cannot be calculated by the simple process of taking the electromotive force and dividing it by the resistance, as you would calculate steady currents.

In symbols, Helmholtz's law is:

i_{t} = E/R ( 1 - e^{-(R/L)t} )

In this formula i_{t} means the strength of the current after the lapse of a short time t; E is the electromotive force; R, the resistance of the whole circuit; L, its coefficient of self-induction; and _e_ the number 2.7183, which is the base of the Napierian logarithms. Let us look at this formula; in its general form it resembles Ohm's law, but with a new factor, namely, the expression contained within the brackets. The factor is necessarily a fractional quantity, for it consists of unity less a certain negative exponential, which we will presently further consider. If the factor within brackets is a quantity less than unity, that signifies that i_{t} will be less than E ÷ R. Now the exponential of negative sign, and with negative fractional index, is rather a troublesome thing to deal with in a popular lecture. Our best way is to calculate some values, and then plot it out as a curve. When once you have got it into the form of a curve, you can begin to think about it, for the curve gives you a mental picture of the facts that the long formula expresses in the abstract. Accordingly we will take the following case. Let E = 2 volts; R = 1 ohm; and let us take a relatively large self-induction, so as to exaggerate the effect; say let L = 10 quads. This gives us the following:

________________________________________
| | | |
| t_{(sec.)} | e^{+(R/L)t} | i_{t} |
--------------+--------------+---------|
| 0 | 1 | 0 |
| 1 | 1.105 | 0.950 |
| 2 | 1.221 | 1.810 |
| 5 | 1.649 | 3.936 |
| 10 | 2.718 | 6.343 |
| 20 | 7.389 | 8.646 |
| 30 | 20.08 | 9.501 |
| 60 | 403.4 | 9.975 |
| 120 | 16200.0 | 9.999 |
----------------------------------------

In this case the value of the steady current as calculated by Ohm's law is 10 amperes, but Helmholtz's law shows us that with the great self-induction which we have assumed to be present, the current, even at the end of 30 seconds, has only risen up to within 5 percent. of its final value; and only at the end of two minutes has practically attained full strength. These values are set out in the highest curve in Fig. 54, in which, however, the further supposition is made that the number of spirals, S, in the coils of the electromagnet is 100, so that when the current attains its full value of 10 amperes, the full magnetizing power will be Si = 1000. It will be noticed that the curve rises from zero at first steeply and nearly in a straight line, then bends over, and then becomes nearly straight again, as it gradually rises to its limiting value. The first part of the curve--that relating to the strength of the current after _very small_ interval of time--is the period within which the strength of the current is governed by inertia (i.e., the self-induction) rather than by resistance. In reality the current is not governed either by the self-induction or by the resistance alone, but by the ratio of the two. This ratio is sometimes called the "time constant" of the circuit, for it represents _the time_ which the current takes in that circuit to rise to a definite fraction of its final value.

E = 10
r = 1
R = 100
L = 10

Si
1000 + _..-------------------------------
| . _ _---------
| . .----
| . .- 2 IN SERIES
| . .-
| -
| .: - :
| .: . :
500 | . : __- -:---------------------------
| . : _.- - : 2 IN PARALLEL
| . :. - :
| . / : - :
| . / - :
|. / - : :
|./. : :
|/_____:_____________:____________________________ t
10 20 40 60 80 100 120

FIG. 54.--CURVES OF RISE OF CURRENTS.

This definite fraction is the fraction (e - 1)/e; or in decimals, 0.634. All curves of rise of current are alike in general shape, they differ only in scale, that is to say, they differ only in the height to which they will ultimately rise, and in the time they will take to attain this fraction of their final value.

_Example (1)._--Suppose E = 10; R = 200 ohms; L = 8. The final value of the current will be 0.025 amp. or 25 milliamperes. Then the time constant will be 8 ÷ 400 = 1-50th sec.

_Example (2)._--The P.O. Standard "A" relay has R = 400 ohms; L = 3.25. It works with 0.5 milliampere current, and therefore will work with 5 Daniell cells through a line of 9,600 ohms. Under these circumstances the time constant of the instrument on short circuit is 0.0081 sec.

It will be noted that the time constant of a circuit can be reduced either by diminishing the self-induction or by increasing the resistance. In Fig. 54 the position of the time constant for the top curve is shown by the vertical dotted line at 10 seconds. The current will take 10 seconds to rise to 0.634 of its final value. This retardation of the rise of current is simply due to the presence of coils and electromagnets in the circuit; the current as it grows being retarded because it has to create magnetic fields in these coils, and so sets up opposing electromotive forces that prevent it from growing all at once to its full strength. Many electricians, unacquainted with Helmholtz's law, have been in the habit of accounting for this by saying that there is a lag in the iron of the electromagnet cores. They tell you that an iron core cannot be magnetized suddenly, that it takes time to acquire its magnetism. They think it is one of the properties of iron. But we know that the only true time lag in the magnetization of iron, that which is properly termed "viscous hysteresis," does not amount to any great percentage of the whole amount of magnetization, takes comparatively a long time to show itself, and cannot therefore be the cause of the retardation which we are considering. There are also electricians who will tell you that when magnetization is suddenly evoked in an iron bar, there are induction currents set up in the iron which oppose and delay its magnetization. That they oppose the magnetization is perfectly true, but if you carefully laminate the iron so as to eliminate eddy currents, you will find, strangely enough, that the magnetism rises still more slowly to its final value. For by laminating the iron you have virtually increased the self-inductive action, and increased the time constant of the circuit, so that the currents rise more slowly than before. The lag is not in the iron, but in the magnetizing current, and the current being retarded, the magnetization is of course retarded also.

CONNECTING COILS FOR QUICKEST ACTION.

Now let us apply these most important though rather intricate considerations to the practical problems of the quick working of the electromagnet. Take the case of an electromagnet forming some part of the receiving apparatus of a telegraph system in which it is desired to secure very rapid working. Suppose the two coils that are wound upon the horseshoe core are connected together in series. The coefficient of self-induction for these two is four times as great as that of either separately; coefficients of self-induction being proportional to the square of the number of turns of wire that surround a given core. Now if the two coils instead of being put in series are put in parallel, the coefficient of self-induction will be reduced to the same value as if there were only one coil, because half the line current (which is practically unaltered) will go through each coil. Hence the time constant of the circuit when the coils are in parallel will be a quarter of that which it is when the coils are in series; on the other hand, for a given line current, the final magnetizing power of the two coils in parallel is only half what it would be with the coil in series. The two lower curves in Fig. 54 illustrate this, from which it is at once plain that the magnetizing power for very brief currents is greater when the two coils are put in parallel with one another than when they are joined in series.

Now this circumstance has been known for some time to telegraph engineers. It has been patented several times over. It has formed the theme of scientific papers, which have been read both in France and in England. The explanation generally given of the advantage of uniting the coils in parallel is, I think, fallacious; namely that the "extra currents" (i.e., currents due to self-induction) set up in the two coils are induced in such directions as tend to help one another when the coils are in series, and to neutralize one another when they are in parallel. It is a fallacy, because in neither case do they neutralize one another. Whichever way the current flows to make the magnetism, it is opposed in the coils while the current is rising, and helped in the coils while the current is falling, by the so-called extra currents. If the current is rising in both coils at the same moment, then, whether the coils are in series or in parallel, the effect of self-induction is to retard the rise of the current. The advantage of parallel grouping is simply that it reduces the time constant.

BATTERY GROUPING FOR QUICKEST ACTION.

One may consider the question of grouping the battery cells from the same point of view. How does the need for rapid working, and the question of time constant, affect the best mode of grouping the battery cells? The amateur's rule, which tells you to so arrange your battery that its internal resistance should be equal to the external resistance, gives you a result wholly wrong for rapid working. The supposed best arrangement will not give you (at the expense even of economy) the best result that might be got out of the given number of cells. Let us take an example and calculate it out, and place the results graphically before our eyes in the form of curves. Suppose the line and electromagnet have together a resistance of 6 ohms, and that we have 24 small Daniell cells, each of electromotive force say 1 volt, and of internal resistance 4 ohms. Also let the coefficient of self-induction of the electromagnet and circuit be 6 quadrants. When all the cells are in series, the resistance of the battery will be 96 ohms, the total resistance of the circuit 102 ohms, and the full value of the current 0.235 ampere. When all the cells are in parallel, the resistance of the battery will be 0.133 ohm, the total resistance 6.133 ohms, and the full value of the current 0.162 ampere. According to the amateur rule of grouping cells so that internal resistance equals external, we must arrange the cells in 4 parallels, each having 6 cells in series, so that the internal resistance of the battery will be 6 ohms, total resistance of circuit 12 ohms, full value of current 0.5 ampere. Now the corresponding time constants of the circuit in the three cases (calculated by dividing the coefficient of self-induction by the total resistance) will be respectively--in series, 0.06 sec.; in parallel, 0.5 sec.; grouped for maximum steady current, 0.96 sec. From these data we may now draw the three curves, as in Fig. 55, wherein the abscissæ are the values of time in seconds and the ordinates the current. The faint vertical dotted lines mark the time constants in the three cases. It will be seen that when rapid working is required the magnetizing current will rise, during short intervals of time, more rapidly if all the cells are put in series than it will do if the cells are grouped according to the amateur rule.

|
5| .
| .
| .
4| MAXIMUM .
| OUTPUT \ .
| .
3| .
| . : ALL IN SERIES
| _-------------------:------------------------------
2| .- - :
| - - :
| -: - :
1| / : - : ALL IN PARALLEL
|. : . : _________--------
|- :__ : ----------
+-----------------------------:-------------------------------
0 1 2 3 4 5 6 7 8 9 10

FIG. 55.--CURVES OF RISE OF CURRENT WITH DIFFERENT GROUPINGS OF BATTERY.

Comments

Log in to leave a comment.

Scientific American Supplement, No. 787, January 31, 1891Chapter XII: TECHNOLOGY.--Firing Points of Various Explosives.--The (2)

0%36 min left in chapter