Chapter I: Preface

The design of shrapnel and the machining of its component parts are matters which, at the present time, are of world-wide interest to manufacturers, engineers, toolmakers, and mechanics in general. Shrapnel is used in enormous quantities in the great European war, and American machine tool builders have been called upon to provide machines and tool equipment of the latest and most efficient design to meet the demands made upon the manufacturers of shrapnel. Many shops are running full force, day and night, and are months behind with their orders. The great importance of shrapnel manufacture, at the present time, is, therefore, unquestioned.

A small percentage of shrapnel shells are now made from bar stock, but most shrapnel bodies are made from forgings, formed hollow in hydraulic presses or in forging machines. The forging processes, which are of extraordinary interest, especially to those who know something of the difficulties attending them, are, however, not finishing processes. Whether made from the bar or forged hollow, all shrapnel shells must be very accurately finished by machining.

This book has been brought out to meet the demands for a treatise dealing comprehensively with the construction, forging and machining operations, and the tool equipment used for making the shell, fuse parts, and brass cases. In this book are included not only the unusually complete articles on shrapnel manufacture contained in the April, 1915, number of MACHINERY, of which 5000 extra copies were printed and 5000 additional reprints made, all of which have been sold, but it also includes all other material that has been published at various times in MACHINERY relating to shrapnel manufacture, together with a great deal of material obtained by the Editors especially for this book; and, in addition to this, it contains abstracts of the official specifications, together with line-engravings of the details of Russian, British, and American shrapnel shell bodies, fuses, and cartridge cases. Hence, it is believed that the book will prove the most valuable addition to the literature on the manufacture of munitions that has been made since the beginning of the great war.

D. T. H.

NEW YORK, _October, 1915_.

CONTENTS

CHAPTER I.

Shrapnel Shells 1-19

CHAPTER II.

Forging Shrapnel Shells 20-39

CHAPTER III.

Machining and Heat-treatment of Shrapnel Shells 40-74

CHAPTER IV.

Machines and Tools for Shrapnel Manufacture 75-142

CHAPTER V.

Making Fuse Parts 143-171

CHAPTER VI.

Making Shrapnel Cartridge Cases 172-193

CHAPTER VII.

Specifications for the Manufacture and Inspection of the
Russian 3-inch Shrapnel Shell 194-212

CHAPTER VIII.

Specifications for the Manufacture and Inspection of the
Combination Fuse for Russian 3-inch Shrapnel Shells 213-230

CHAPTER IX.

Specifications for the Manufacture and Inspection of
Russian 3-inch Shrapnel and High-explosive Cartridge Cases 231-250

CHAPTER X.

Specifications for British 18-pounder Quick-firing
Shrapnel Shell 251-259

CHAPTER XI.

Specifications for British Combination Time and Percussion
Fuses 260-275

CHAPTER XII.

Specifications for British 18-pounder Quick-firing
Cartridge Case and Primer 276-285

CHAPTER XIII.

Specifications for American Shrapnel Shells 286-292

INDEX 293-296