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Chapter II: Part I: Stair-Building (1)

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=Introductory.= In the following instructions in the art of Stair-building, it is the intention to adhere closely to the practical phases of the subject, and to present only such matter as will directly aid the student in acquiring a practical mastery of the art.

Stair-building, though one of the most important subjects connected with the art of building, is probably the subject least understood by designers and by workmen generally. In but few of the plans that leave the offices of Architects, are the stairs properly laid down; and many of the books that have been sent out for the purpose of giving instruction in the art of building, have this common defect—that the body of the stairs is laid down imperfectly, and therefore presents great difficulties in the construction of the rail.

The stairs are an important feature of a building. On entering a house they are usually the first object to meet the eye and claim the attention. If one sees an ugly staircase, it will, in a measure, condemn the whole house, for the first impression produced will seldom be totally eradicated by commendable features that may be noted elsewhere. It is extremely important, therefore, that both designer and workman shall see that staircases are properly laid out.

Stairways should be commodious to ascend—inviting people, as it were, to go up. When winders are used, they should extend past the spring line of the cylinder, so as to give proper width at the narrow end (see Fig. 72) and bring the rail there as nearly as possible to the same pitch or slant as the rail over the square steps. When the hall is of sufficient width, the stairway should not be less than four feet wide, so that two people can conveniently pass each other thereon. The height of riser and width of tread are governed by the staircase, which is the space allowed for the stairway; but, as a general rule, the tread should not be less than nine inches wide, and the riser should not be over eight inches high. Seven-inch riser and eleven-inch tread will make an easy stepping stairway. If you increase the width of the tread, you must reduce the height of the riser. The tread and riser together should not be over eighteen inches, and not less than seventeen inches. These dimensions, however, cannot always be adhered to, as conditions will often compel a deviation from the rule; for instance, in large buildings, such as hotels, railway depots, or other public buildings, treads are often made 18 inches wide, having risers of from 2½ inches to 5 inches depth.

=Definitions.= Before proceeding further with the subject, it is essential that the student make himself familiar with a few of the terms used in stair-building.

The term _rise and run_ is often used, and indicates certain dimensions of the stairway. Fig. 1 will illustrate exactly what is meant; the line _A B_ shows the _run_, or the length over the floor the stairs will occupy. From _B_ to _C_ is the rise, or the total height from _top_ of lower floor to _top_ of upper floor.[A] The line _D_ is the _pitch_ or _line of nosings_, showing the angle of inclination of the stairs. On the three lines shown—the _run_, the _rise_, and the _pitch_—depends the whole system of stair-building.

The _body_ or _staircase_ is the room or space in which the stairway is contained. This may be a space including the width and length of the stairway only, in which case it is called a _close stairway_, no rail or baluster being necessary. Or the stairway may be in a large apartment, such as a passage or hall, or even in a large room, openings being left in the upper floors so as to allow road room for persons on the stairway, and to furnish communication between the stairways and the different stories of the building. In such cases we have what are known as _open stairways_, from the fact that they are not closed on both sides, the steps showing their ends at one side, while on the other side they are generally placed against the wall.

Sometimes stairways are left open on both sides, a practice not uncommon in hotels, public halls, and steamships. When such stairs are employed, the openings in the upper floor should be well _trimmed_ with joists or beams somewhat stronger than the ordinary joists used in the same floor, as will be explained further on.

_Tread._ This is the horizontal, upper surface of the step, upon which the foot is placed. In other words, it is the piece of material that forms the step, and is generally from 1¼ to 3 inches thick, and made of a width and length to suit the position for which it is intended. In small houses, the treads are usually made of ⅞-inch stuff.

_Riser._ This is the vertical height of the step. The riser is generally made of thinner stuff than the tread, and, as a rule, is not so heavy. Its duty is to connect the treads together, and to give the stairs strength and solidity.

_Rise and Run._ This term, as already explained, is used to indicate the horizontal and vertical dimensions of the stairway, the _rise_ meaning the height from the top of the lower floor to the top of the second floor; and the _run_ meaning the horizontal distance from the face of the first riser to the face of the last or top riser, or, in other words, the distance between the face of the first riser and the point where a plumb line from the face of the top riser would strike the floor. It is, in fact, simply the distance that the treads would make if put side by side and measured together—without, of course, taking in the nosings.

Suppose there are fifteen treads, each being 11 inches wide; this would make a run of 15 × 11 = 165 inches = 13 feet 9 inches. Sometimes this distance is called the _going_ of the stair; this, however, is an English term, seldom used in America, and when used, refers as frequently to the length of the single tread as it does to the _run_ of the stairway.

_String-Board._ This is the board forming the side of the stairway, connecting with, and supporting the ends of the steps. Where the steps are _housed_, or grooved into the board, it is known by the term _housed string_; and when it is cut through for the tread to rest upon, and is mitered to the riser, it is known by the term _cut and mitered string_. The dimensions of the lumber generally used for the purpose in practical work, are 9½ inches width and ⅞-inch thickness. In the first-class stairways the thickness is usually 1⅛ inches, for both front and wall strings.

Fig. 2 shows the manner in which most stair-builders put their risers and treads together. _T_ and _T_ show the treads; _R_ and _R_, the risers; _S_ and _S_, the string; _O_ and _O_, the cove mouldings under the nosings _X_ and _X_. _B_ and _B_ show the blocks that hold the treads and risers together; these blocks should be from 4 to 6 inches long, and made of very dry wood; their section may be from 1 to 2 inches square. On a tread 3 feet long, three of these blocks should be used at about equal distances apart, putting the two outside ones about 6 inches from the strings. They are glued up tight into the angle. First warm the blocks; next coat two adjoining sides with good, strong glue; then put them in position, and nail them firmly to both tread and riser. It will be noticed that the riser has a lip on the upper edge, which enters into a groove in the tread. This lip is generally about ⅜-inch long, and may be ⅜-inch or ½-inch in thickness. Care must be taken in getting out the risers, that they shall not be made too narrow, as allowance must be made for the lip.

If the riser is a little too wide, this will do no harm, as the over-width may hang down below the tread; but it must be cut the exact width where it rests on the string. The treads must be made the exact width required, before they are grooved or have the nosing worked on the outer edge. The lip or tongue on the riser should fit snugly in the groove, and should _bottom_. By following these last instructions and seeing that the _blocks_ are well glued in, a good solid job will be the result.

Fig. 3 is a vertical section of stair steps in which the risers are shown tongued into the under side of the tread, as in Fig. 2, and also the tread tongued into the face of the riser. This last method is in general use throughout the country. The stair-builder, when he has steps of this kind to construct, needs to be very careful to secure the exact width for tread and riser, including the tongue on each. The usual method, in getting the parts prepared, is to make a pattern showing the end section of each. The millman, with these patterns to guide him, will be able to run the material through the machine without any danger of leaving it either too wide or too narrow; while, if he is left to himself without patterns, he is liable to make mistakes. These patterns are illustrated in Figs. 4 and 5 respectively, and, as shown, are merely end sections of riser and tread.

Fig. 6 is a side elevation of the steps as finished, with return nosings and cove moulding complete.

A front elevation of the finished step is shown in Fig. 7, the nosing and riser returning against the base of the newel post. Often the newel post projects past the riser, in front; and when such is the case, the riser and nosing are cut square against the base of the newel.

Fig. 8 shows a portion of a cut and mitered string, which will give an excellent idea of the method of construction. The letter _O_ shows the nosing, _F_ the return nosing with a bracket terminating against it. These brackets are about 5/16-inch thick, and are _planted_ (nailed) on the string; the brackets miter with the ends of the risers; the ends of the brackets which miter with the risers, are to be the same height as the riser. The lower ends of two balusters are shown at _G G_; and the dovetails or mortises to receive these are shown at _E E_. Generally two balusters are placed on each tread, as shown; but there are sometimes instances in which three are used, while in others only one baluster is made use of.

An end portion of a cut and mitered string is shown in Fig. 9, with part of the string taken away, showing the _carriage_—a rough piece of lumber to which the finished string is nailed or otherwise fastened. At _C_ is shown the return nosing, and the manner in which the work is finished. A rough bracket is sometimes nailed on the carriage, as shown at _D_, to support the tread. The balusters are shown dovetailed into the ends of the treads, and are either glued or nailed in place, or both. On the lower edge of string, at _B_, is a return bead or moulding. It will be noticed that the rough carriage is _cut in_ snugly against the floor joist.

Fig. 10 is a plan of the portion of a stairway shown in Fig. 9. Here the position of the string, bracket, riser, and tread can be seen. At the lower step is shown how to miter the riser to the string; and at the second step is shown how to miter it to the bracket.

Fig. 11 shows a quick method of marking the ends of the treads for the dovetails for balusters. The templet _A_ is made of some thin material, preferably zinc or hardwood. The dovetails are outlined as shown, and the intervening portions of the material are cut away, leaving the dovetail portions solid. The templet is then nailed or screwed to a gauge-block _E_, when the whole is ready for use. The method of using is clearly indicated in the illustration.

=Strings.= There are two main kinds of stair strings—_wall strings_ and _cut strings_. These are divided, again, under other names, as _housed_ strings, _notched_ strings, _staved_ strings, and _rough_ strings.

_Wall strings_ are the supporters of the ends of the treads and risers that are against the wall; these strings may be at both ends of the treads and risers, or they may be at one end only. They may be _housed_ (grooved) or left solid. When housed, the treads and risers are keyed into them, and glued and blocked. When left solid, they have a rough string or carriage spiked or screwed to them, to lend additional support to the ends of risers and treads. Stairs made after this fashion are generally of a rough, strong kind, and are especially adapted for use in factories, shops, and warehouses, where strength and rigidity are of more importance than mere external appearance.

_Open strings_ are outside strings or supports, and are cut to the proper angles for receiving the ends of the treads and risers. It is over a string of this sort that the rail and balusters range; it is also on such a string that all nosings return; hence, in some localities, an open string is known as a _return string_.

_Housed strings_ are those that have grooves cut in them to receive the ends of treads and risers. As a general thing, wall strings are housed. The housings are made from ⅝ to ¾ inch deep, and the lines at top of tread and face of riser are made to correspond with the lines of riser and tread when in position. The back lines of the housings are so located that a taper wedge may be driven in so as to force the tread and riser close to the face shoulders, thus making a tight joint.

_Rough strings_ are cut from undressed plank, and are used for strengthening the stairs. Sometimes a combination of rough-cut strings is used for circular or geometrical stairs, and, when framed together, forms the support or carriage of the stairs.

_Staved strings_ are built up strings, and are composed of narrow pieces glued, nailed, or bolted together so as to form a portion of a cylinder. These are sometimes used for circular stairs, though in ordinary practice the circular part of a string is a part of the main string bent around a cylinder to give it the right curve.

_Notched strings_ are strings that carry only treads. They are generally somewhat narrower than the treads, and are housed across their entire width. A sample of this kind of string is the side of a common step-ladder. Strings of this sort are used chiefly in cellars, or for steps intended for similar purposes.

[A] NOTE.—The measure for the rise of a stairway must always be taken from the _top_ of one floor to the _top_ of the next.

=Setting Out Stairs.= In setting out stairs, the first thing to do is to ascertain the locations of the first and last risers, with the height of the story wherein the stair is to be placed. These points should be marked out, and the distance between them divided off equally, giving the number of steps or treads required. Suppose we have between these two points 15 feet, or 180 inches. If we make our treads 10 inches wide, we shall have 18 treads. It must be remembered that _the number of risers is always one more than the number of treads_, so that in the case before us there will be 19 risers.

The height of the story is next to be exactly determined, being taken on a rod. Then, assuming a height of riser suitable to the place, we ascertain, by division, how often this height of riser is contained in the height of the story; the quotient, if there is no remainder, will be the number of risers in the story. Should there be a remainder on the first division, the operation is reversed, the number of inches in the height being made the dividend, and the before-found quotient, the divisor. The resulting quotient will indicate an amount to be added to the former assumed height of riser for a new trial height. The remainder will now be less than in the former division; and if necessary, the operation of reduction by division is repeated, until the height of the riser is obtained to the thirty-second part of an inch. These heights are then set off on the story rod as exactly as possible.

The _story rod_ is simply a dressed or planed pole, cut to a length exactly corresponding to the height from the top of the lower floor to the top of the next floor. Let us suppose this height to be 11 feet 1 inch, or 133 inches. Now, we have 19 risers to place in this space, to enable us to get upstairs; therefore, if we divide 133 by 19, we get 7 without any remainder. Seven inches will therefore be the width or height of the riser. Without figuring this out, the workman may find the exact width of the riser by dividing his story rod, by means of pointers, into 19 equal parts, any one part being the proper width. It may be well, at this point, to remember that _the first riser must always be narrower than the others_, because the thickness of the first tread must be taken off.

The width of treads may also be found without figuring, by pointing off the _run_ of the stairs into the required number of parts; though, where the student is qualified, it is always better to obtain the width, both of treads and of risers, by the simple arithmetical rules.

Having determined the width of treads and risers, a _pitch-board_ should be formed, showing the angle of inclination. This is done by cutting a piece of thin board or metal in the shape of a right-angled triangle, with its base exactly equal to the run of the step, and its perpendicular equal to the height of the riser. It is a general maxim, that the greater the breadth of a step or tread, the less should be the height of the riser; and, conversely, the less the breadth of a step, the greater should be the height of the riser. The proper relative dimensions of treads and risers may be illustrated graphically, as in Fig. 12.

In the right-angle triangle _A B C_, make _A B_ equal to 24 inches, and _B C_ equal to 11 inches—the standard proportion. Now, to find the riser corresponding to a given width of tread, from _B_, set off on _A B_ the width of the tread, as _B D_; and from _D_, erect a perpendicular _D E_, meeting the hypotenuse in _E_; then _D E_ is the height of the riser; and if we join _B_ and _E_, the angle _D B E_ is the angle of inclination, showing the slope of the ascent. In like manner, where _B F_ is the width of the tread, _F G_ is the riser, and _B G_ the slope of the stair. A width of tread _B H_ gives a riser of the height of _H K_; and a width of tread equal to _B L_ gives a riser equal to _L M_.

In the opinion of many builders, however, a better scheme of proportions for treads and risers is obtained by the following method:

Set down two sets of numbers, each in arithmetical progression—the first set showing widths of tread, increasing by inches; the other showing heights of riser, decreasing by half-inches.

TREADS, INCHES RISERS, INCHES
5 9
6 8½
7 8
8 7½
9 7
10 6½
11 6
12 5½
13 5
14 4½
15 4
16 3½
17 3
18 2½

It will readily be seen that each pair of treads and risers thus obtained is suitably proportioned as to dimensions.

It is seldom, however, that the proportions of treads and risers are entirely a matter of choice. The space allotted to the stairs usually determines this proportion; but the above will be found a useful standard, to which it is desirable to approximate.

In the better class of buildings, the number of steps is considered in the plan, which it is the business of the Architect to arrange; and in such cases, the height of the story rod is simply divided into the number required.

=Pitch-Board.= It will now be in order to describe a pitch-board and the manner of using it; no stairs can be properly built without the use of a pitch-board in some form or other. Properly speaking, a pitch-board, as already explained, is a thin piece of material, generally pine or sheet metal, and is a right-angled triangle in outline. One of its sides is made the exact height of the rise; at right angles with this line of rise, the exact width of the tread is measured off; and the material is cut along the hypotenuse of the right-angled triangle thus formed.

The simplest method of making a pitch-board is by using a steel square, which, of course, every carpenter in this country is supposed to possess. By means of this invaluable tool, also, a stair string can be laid out, the square being applied to the string as shown in Fig. 13. In the instance here illustrated, the square shows 10 inches for the tread and 7 inches for the rise.

To cut a pitch-board, after the tread and rise have been determined, proceed as follows: Take a piece of thin, clear material, and lay the square on the face edge, as shown in Fig. 13. Mark out the pitch-board with a sharp knife; then cut out with a fine saw, and dress to the knife marks; nail a piece on the largest edge of the pitch-board for a gauge or fence, and it is ready for use.

Fig. 14 shows the pitch-board pure and simple; it may be half an inch thick, or, if of hardwood, may be from a quarter-inch to a half-inch thick.

Fig. 15 shows the pitch-board after the gauge or fence is nailed on. This fence or gauge may be about 1½ inches wide and from ⅜ to ¾ inch thick.

Fig. 16 shows a sectional view of the pitch-board with a fence nailed on.

Showing How a Pitch-Board is Made.

Fig. 15 shows gauge fastened to long edge; Fig. 16 is a sectional elevation of completed board.]

In Fig. 17 the manner of applying the pitch-board is shown. _R R R_ is the string, and the line _A_ shows the jointed or straight edge of the string. The pitch-board _P_ is shown in position, the line 8⅓ represents the step or tread, and the line 7¾ shows the line of the riser. These two lines are of course at right angles, or, as the carpenter would say; they are _square_. This string shows four complete cuts, and part of a fifth cut for treads, and five complete cuts for risers. The bottom of the string at _W_ is cut off at the line of the floor on which it is supposed to rest. The line _C_ is the line of the first riser. This riser is cut lower than any of the other risers, because, as above explained, the thickness of the first tread is always taken off it; thus, if the tread is 1½ inches thick, the riser in this case would only require to be 6¼ inches wide, as 7¾-1½ = 6¼.

The string must be cut so that the line at _W_ will be only 6¼ inches from the line at 8⅓, and these two lines must be parallel. The first riser and tread having been satisfactorily dealt with, the rest can easily be marked off by simply sliding the pitch-board along the line _A_ until the outer end of the line 8⅓ on the pitch-board strikes the outer end of the line 7¾ on the string, when another tread and another riser are to be marked off. The remaining risers and treads are marked off in the same manner.

Sometimes there may be a little difficulty at the top of the stairs, in fitting the string to the trimmer or joists; but, as it is necessary first to become expert with the pitch-board, the method of trimming the well or attaching the cylinder to the string will be left until other matters have been discussed.

Fig. 18 shows a portion of the stairs in position. _S_ and _S_ show the strings, which in this case are cut square; that is, the part of the string to which the riser is joined is cut square across, and the butt or end wood of the riser is seen. In this case, also, the end of the tread is cut square off, and flush with the string and riser. Both strings in this instance are open strings. Usually, in stairs of this kind, the ends of the treads are rounded off similarly to the front of the tread, and the ends project over the strings the same distance that the front edge projects over the riser. If a moulding or _cove_ is used under the nosing in front, it should be carried round on the string to the back edge of the tread and cut off square, for in this case the back edge of the tread will be square. A riser is shown at _R_, and it will be noticed that it runs down behind the tread on the back edge, and is either nailed or screwed to the tread. This is the American practice, though in England the riser usually rests on the tread, which extends clear back to string as shown at the top tread in the diagram. It is much better, however, for general purposes, that the riser go behind the tread, as this tends to make the whole stairway much stronger.

Housed strings are those which carry the treads and risers without their ends being seen. In an open stair, the wall string only is housed, the other ends of the treads and risers resting on a cut string, and the nosings and mouldings being returned as before described.

The manner of housing is shown in Fig. 19, in which the treads _T T_ and the risers _R R_ are shown in position, secured in place respectively by means of wedges _X X_ and _F F_, which should be well covered with good glue before insertion in the groove. The housings are generally made from ½ to ⅝ inch deep, space for the wedge being cut to suit.

In some closed stairs in which there is a housed string between the newels, the string is double-tenoned into the shanks of both newels, as shown in Fig. 20. The string in this example is made 12¾ inches wide, which is a very good width for a string of this kind; but the thickness should never be less than 1½ inches. The upper newel is made about 5 feet 4 inches long from drop to top of cap. These strings are generally capped with a subrail of some kind, on which the baluster, if any, is cut-mitered in. Generally a groove, the width of the square of the balusters, is worked on the top of the subrail, and the balusters are worked out to fit into this groove; then pieces of this material, made the width of the groove and a little thicker than the groove is deep, are cut so as to fit in snugly between the ends of the balusters resting in the groove. This makes a solid job; and the pieces between the balusters may be made of any shape on top, either beveled, rounded, or moulded, in which case much is added to the appearance of the stairs.

Fig. 21 exhibits the method of attaching the rail and string to the bottom newel. The dotted lines indicate the form of the tenons cut to fit the mortises made in the newel to receive them.

Fig. 22 shows how the string fits against the newel at the top; also the trimmer _E_, to which the newel post is fastened. The string in this case is tenoned into the upper newel post the same way as into the lower one.

The open string shown in Fig. 23 is a portion of a finished string, showing nosings and cove returned and finishing against the face of the string. Along the lower edge of the string is shown a bead or moulding, where the plaster is finished.

A portion of a stair of the better class is shown in Fig. 24. This is an open, bracketed string, with returned nosings and coves and scroll brackets. These brackets are made about ⅜ inch thick, and may be in any desirable pattern. The end next the riser should be mitered to suit; this will require the riser to be ⅜ inch longer than the face of the string. The upper part of the bracket should run under the cove moulding; and the tread should project over the string the full ⅜ inch, so as to cover the bracket and make the face even for the nosing and the cove moulding to fit snugly against the end of the tread and the face of the bracket. Great care must be taken about this point, or endless trouble will follow. In a bracketed stair of this kind, care must be taken in placing the newel posts, and provision must be made for the extra ⅜ inch due to the bracket. The newel post must be set out from the string ⅜ inch, and it will then align with the baluster.

We have now described several methods of dealing with strings; but there are still a few other points connected with these members, both housed and open, that it will be necessary to explain; before the young workman can proceed to build a fair flight of stairs. The connection of the wall string to the lower and upper floors, and the manner of affixing the outer or cut string to the upper joist and to the newel, are matters that must not be overlooked. It is the intention to show how these things are accomplished, and how the stairs are made strong by the addition of rough strings or bearing carriages.

Fig. 25 gives a side view of part of a stair of the better class, with one open, cut and mitered string. In Fig. 26, a plan of this same stairway, _W S_ shows the wall string; _R S_, the rough string, placed there to give the structure strength; and _O S_, the outer or cut and mitered string. At _A A_ the ends of the risers are shown, and it will be noticed that they are mitered against a vertical or riser line of the string, thus preventing the end of the riser from being seen. The other end of the riser is in the housing in the wall string. The outer end of the tread is also mitered at the nosing, and a piece of material made or worked like the nosing is mitered against or returned at the end of the tread. The end of this returned piece is again returned on itself back to the string, as shown at _N_ in Fig. 25. The moulding, which is ⅝-inch cove in this case, is also returned on itself back to the string.

The mortises shown at _B B B B_ (Fig. 26), are for the balusters. It is always the proper thing to saw the ends of the treads ready for the balusters before the treads are attached to the string; then, when the time arrives to put up the rail, the back ends of the mortises can be cut out, when the treads will be ready to receive the balusters. The mortises are dovetailed, and, of course, the tenons on the balusters must be made to suit. The treads are finished on the bench; and the return nosings are fitted to them and tacked on, so that they may be taken off to insert the balusters when the rail is being put in position.

Fig. 27 shows the manner in which a wall string is finished at the foot of the stairs. _S_ shows the string, with moulding wrought on the upper edge. This moulding may be a simple ogee, or may consist of a number of members; or it may be only a bead; or, again, the edge of the string may be left quite plain; this will be regulated in great measure by the style of finish in the hall or other part of the house in which the stairs are placed. _B_ shows a portion of a baseboard, the top edge of which has the same finish as the top edge of the string. _B_ and _A_ together show the junction of the string and base. _F F_ show blocks glued in the angles of the steps to make them firm and solid.

Fig. 28 shows the manner in which the wall string _S_ is finished at the top of the stairs. It will be noticed that the moulding is worked round the ease-off at _A_ to suit the width of the base at _B_. The string is cut to fit the floor and to butt against the joist. The plaster line under the stairs and on the ceiling, is also shown.

Fig. 29 shows a cut or open string at the foot of a stairway, and the manner of dealing with it at its junction with the newel post _K_. The point of the string should be mortised into the newel 2 inches, 3 inches, or 4 inches, as shown by the dotted lines; and the mortise in the newel should be cut near the center, so that the center of the baluster will be directly opposite the central line of the newel post. The proper way to manage this, is to mark the central line of the baluster on the tread, and then make this line correspond with the central line of the newel post. By careful attention to this point, much trouble will be avoided where a turned cap is used to receive the lower part of the rail.

The lower riser in a stair of this kind will be somewhat shorter than the ones above it, as it must be cut to fit between the newel and the wall string. A portion of the tread, as well as of the riser, will also butt against the newel, as shown at _W_.

If there is no spandrel or wall under the open string, it may run down to the floor as shown by the dotted line at _O_. The piece _O_ is glued to the string, and the moulding is worked on the curve. If there is a wall under the string _S_, then the base _B_, shown by the dotted lines, will finish against the string, and it should have a moulding on its upper edge, the same as that on the lower edge of the string, if any, this moulding being mitered into the one on the string. When there is a base, the piece _O_ is of course dispensed with.

The square of the newel should run down by the side of a joist as shown, and should be firmly secured to the joist either by spiking or by some other suitable device. If the joist runs the other way, try to get the newel post against it, if possible, either by furring out the joist or by cutting a portion off the thickness of the newel. The solidity of a stair and the firmness of the rail, depend very much upon the rigidity of the newel post. The above suggestions are applicable where great strength is required, as in public buildings. In ordinary work, the usual method is to let the newel rest on the floor.

Fig. 30 shows how the cut string is finished at the top of the stairs. This illustration requires no explanation after the instructions already given.

Thus far, stairs having a newel only at the bottom have been dealt with. There are, however, many modifications of straight and return stairs which have from two to four or six newels. In such cases, the methods of treating strings at their finishing points must necessarily be somewhat different from those described; but the general principles, as shown and explained, will still hold good.

=Well-Hole.= Before proceeding to describe and illustrate neweled stairs, it will be proper to say something about the _well-hole_, or the opening through the floors, through which the traveler on the stairs ascends or descends from one floor to another.

Fig. 31 shows a well-hole, and the manner of trimming it. In this instance the stairs are placed against the wall; but this is not necessary in all cases, as the well-hole may be placed in any part of the building.

The arrangement of the trimming varies according as the joists are at right angles to, or are parallel to, the wall against which the stairs are built. In the former case (Fig. 31, _A_) the joists are cut short and tusk-tenoned into the heavy trimmer _T T_, as shown in the cut. This trimmer is again tusk-tenoned into two heavy joists _T J_ and _T J_, which form the ends of the well-hole. These heavy joists are called _trimming joists_; and, as they have to carry a much heavier load than other joists on the same floor, they are made much heavier. Sometimes two or three joists are placed together, side by side, being bolted or spiked together to give them the desired unity and strength. In constructions requiring great strength, the tail and header joists of a well-hole are suspended on iron brackets.

If the opening runs parallel with the joists (Fig. 31, _B_), the timber forming the side of the well-hole should be left a little heavier than the other joists, as it will have to carry short trimmers (_T J_ and _T J_) and the joists running into them. The method here shown is more particularly adapted to brick buildings, but there is no reason why the same system may not be applied to frame buildings.

Usually in cheap, frame buildings, the trimmers _T T_ are spiked against the ends of the joists, and the ends of the trimmers are supported by being spiked to the trimming joists _T J_, _T J_. This is not very workmanlike or very secure, and should not be done, as it is not nearly so strong or durable as the old method of framing the joists and trimmers together.

Fig. 32 shows a stair with three newels and a platform. In this example, the first tread (No. 1) stands forward of the newel post two-thirds of its width. This is not necessary in every case, but it is sometimes done to suit conditions in the hallway. The second newel is placed at the twelfth riser, and supports the upper end of the first cut string and the lower end of the second cut string. The platform (12) is supported by joists which are framed into the wall and are fastened against a trimmer running from the wall to the newel along the line 12. This is the case only when the second newel runs down to the floor.

If the second newel does not run to the floor, the framework supporting the platform will need to be built on studding. The third newel stands at the top of the stairs, and is fastened to the joists of the second floor, or to the trimmer, somewhat after the manner of fastening shown in Fig. 29. In this example, the stairs have 16 risers and 15 treads, the platform or landing (12) making one tread. The figure 16 shows the floor in the second story.

This style of stair will require a well-hole in shape about as shown in the plan; and where strength is required, the newel at the top should run from floor to floor, and act as a support to the joists and trimmers on which the second floor is laid.

Perhaps the best way for a beginner to go about building a stairway of this type, will be to lay out the work on the lower floor in the exact place where the stairs are to be erected, making everything full size. There will be no difficulty in doing this; and if the positions of the first riser and the three newel posts are accurately defined, the building of the stairs will be an easy matter. Plumb lines can be raised from the lines on the floor, and the positions of the platform and each riser thus easily determined. Not only is it best to line out on the floor all stairs having more than one newel; but in constructing any kind of stair it will perhaps be safest for a beginner to lay out in exact position on the floor the points over which the treads and risers will stand. By adopting this rule, and seeing that the strings, risers, and treads correspond exactly with the lines on the floor, many cases of annoyance will be avoided. Many expert stair-builders, in fact, adopt this method in their practice, laying out all stairs on the floor, including even the carriage strings, and they cut out all the material from the lines obtained on the floor. By following this method, one can see exactly the requirements in each particular case, and can rectify any error without destroying valuable material.

=Laying Out.= In order to afford the student a clear idea of what is meant by _laying out_ on the floor, an example of a simple close-string stair is given. In Fig. 33, the letter _F_ shows the floor line; _L_ is the landing or platform; and _W_ is the wall line. The stair is to be 4 feet wide over strings; the landing, 4 feet wide; the height from floor to landing, 7 feet; and the run from start to finish of the stair, 8 feet 8½ inches.

The first thing to determine is the dimensions of the treads and risers. The wider the tread, the lower must be the riser, as stated before. No definite dimensions for treads and risers can be given, as the steps have to be arranged to meet the various difficulties that may occur in the working out of the construction; but a common rule is this: Make the width of the tread, plus twice the rise, equal to 24 inches. This will give, for an 8-inch tread, an 8-inch rise; for a 9-inch tread, a 7½-inch rise; for a 10-inch tread, a 7-inch rise, and so on. Having the height (7 feet) and the run of the flight (8 feet 8½-inches), take a rod about one inch square, and mark on it the height from floor to landing (7 feet), and the length of the going or run of the flight (8 feet 8½ inches). Consider now what are the dimensions which can be given to the treads and risers, remembering that there will be one more riser than the number of treads. Mark off on the rod the landing, forming the last tread. If twelve risers are desired, divide the height (namely, 7 feet) by 12, which gives 7 inches as the rise of each step. Then divide the run (namely, 8 feet 8½ inches) by 11, and the width of the tread is found to be 9½ inches.

Great care must be taken in making the pitch-board for marking off the treads and risers on the string. The pitch-board may be made from dry hardwood about ⅜-inch thick. One end and one side must be perfectly square to each other; on the one, the width of the tread is set off, and on the other the height of the riser. Connect the two points thus obtained, and saw the wood on this line. The addition of a gauge-piece along the longest side of the triangular piece, completes the pitch-board, as was illustrated in Fig. 15.

The length of the wall and outer string can be ascertained by means of the pitch-board. One side and one edge of the wall string must be squared; but the outer string must be trued all round. On the strings, mark the positions of the treads and risers by using the pitch-board as already explained (Fig. 17). Strings are usually made 11 inches wide, but may be made 12½ inches wide if necessary for strength.

After the widths of risers and treads have been determined, and the string is ready to lay out, apply the pitch-board, marking the first riser about 9 inches from the end; and number each step in succession. The thickness of the treads and risers can be drawn by using thin strips of hardwood made the width of the housing required. Now allow for the wedges under the treads and behind the risers, and thus find the exact width of the housing, which should be about ⅝-inch deep; the treads and risers will require to be made 1¼ inches longer than shown in the plan, to allow for the housings at both ends.

Before putting the stair together, be sure that it can be taken into the house and put in position without trouble. If for any reason it cannot be put in after being put together, then the parts must be assembled, wedged, and glued up at the spot.

It is essential in laying out a plan on the floor, that the exact positions of the first and last risers be ascertained, and the height of the story wherein the stair is to be placed. Then draw a plan of the hall or other room in which the stairs will be located, including surrounding or adjoining parts of the room to the extent of ten or twelve feet from the place assigned for the foot of the stair. All the doorways, branching passages, or windows which can possibly come in contact with the stair from its commencement to its expected termination or landing, must be noted. The sketch must necessarily include a portion of the entrance hall in one part, and of the lobby or landing in another, and on it must be laid out all the lines of the stair from the first to the last riser.

The height of the story must next be exactly determined and taken on the rod; then, assuming a height of risers suitable to the place, a trial is made by division in the manner previously explained, to ascertain how often this height is contained in the height of the story. The quotient, if there is no remainder, will be the number of risers required. Should there be a remainder on the first division, the operation is reversed, the number of inches in the height being made the dividend and the before-found quotient the divisor; and the operation of reduction by division is carried on till the height of the riser is obtained to the thirty-second part of an inch. These heights are then set off as exactly as possible on the story rod, as shown in Fig. 33.

The next operation is to show the risers on the sketch. This the workman will find no trouble in arranging, and no arbitrary rule can be given.

A part of the foregoing may appear to be repetition; but it is not, for it must be remembered that scarcely any two flights of stairs are alike in run, rise, or pitch, and any departure in any one dimension from these conditions leads to a new series of dimensions that must be dealt with independently. The principle laid down, however, applies to all straight flights of stairs; and the student who has followed closely and retained the pith of what has been said, will, if he has a fair knowledge of the use of tools, be fairly equipped for laying out and constructing a plain, straight stair with a straight rail.

Plain stairs may have one platform, or several; and they may turn to the right or to the left, or, rising from a platform or landing, may run in an opposite direction from their starting point.

When two flights are necessary for a story, it is desirable that each flight should consist of the same number of steps; but this, of course, will depend on the form of the staircase, the situation and height of doors, and other obstacles to be passed under or over, as the case may be.

In Fig. 32, a stair is shown with a single platform or landing and three newels. The first part of this stair corresponds, in number of risers, with the stair shown in Fig. 33; the second newel runs down to the floor, and helps to sustain the landing. This newel may simply be a 4 by 4-inch post, or the whole space may be inclosed with the spandrel of the stair. The second flight starts from the platform just as the first flight starts from the lower floor, and both flights may be attached to the newels in the manner shown in Fig. 29. The bottom tread in Fig. 32 is rounded off against the square of the newel post; but this cannot well be if the stairs start from the landing, as the tread would project too far onto the platform. Sometimes, in high-class stairs, provision is made for the first tread to project well onto the landing.

If there are more platforms than one, the principles of construction will be the same; so that whenever the student grasps the full conditions governing the construction of a single-platform stair, he will be prepared to lay out and construct the body of any stair having one or more landings. The method of laying out, making, and setting up a hand-rail will be described later.

Stairs formed with treads each of equal width at both ends, are named _straight flights_; but stairs having treads wider at one end than the other are known by various names, as _winding stairs_, _dog-legged stairs_, _circular stairs_, or _elliptical stairs_. A tread with parallel sides, having the same width at each end, is called a _flyer_; while one having one wide end and one narrow, is called a _winder_. These terms will often be made use of in what follows.

The elevation and plan of the stair shown in Fig. 34 may be called a _dog-legged_ stair with three winders and six flyers. The flyers, however, may be extended to any number. The housed strings to receive the winders are shown. These strings show exactly the manner of construction. The shorter string, in the corner from 1 to 4, which is shown in the plan to contain the housing of the first winder and half of the second, is put up first, the treads being leveled by aid of a spirit level; and the longer upper string is put in place afterwards, butting snugly against the lower string in the corner. It is then fastened firmly to the wall. The winders are cut snugly around the newel post, and well nailed. Their risers will stand one above another on the post; and the straight string above the winders will enter the post on a line with the top edge of the uppermost winder.

_Platform stairs_ are often constructed so that one flight will run in a direction opposite to that of the other flight, as shown in Fig. 35. In cases of this kind, the landing or platform requires to have a length more than double that of the treads, in order that both flights may have the same width. Sometimes, however, and for various reasons, the upper flight is made a little narrower than the lower; but this expedient should be avoided whenever possible, as its adoption unbalances the stairs. In the example before us, eleven treads, not including the landing, run in one direction; while four treads, including the landing, run in the opposite direction; or, as workmen put it, the stair “returns on itself.” The elevation shown in Fig. 36 illustrates the manner in which the work is executed. The various parts are shown as follows:

Fig. 41 is the newel at the bottom, as cut out to receive bottom step. It must be remembered that there is a _cove_ under each tread. This may be nailed in after the stairs are put together, and it adds greatly to the appearance.

We may state that stairs should have _carriage pieces_ fixed from floor to floor, under the stairs, to support them. These may be notched under the steps; or _rough brackets_ may be nailed to the side of the carriage, and carried under each riser and tread.

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Stair-building and the steel squareChapter II: Part I: Stair-Building (1)

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