Chapter I: The Detached Lever Escapement (3)
Although we could say a good deal more about pallets and pallet action, still we think it advisable to drop for the present this particular part of the lever escapement and take up fork and roller action, because, as we have stated, frequently the fork and roller are principally at fault. In considering the action and relation of the parts of the fork and roller, we will first define what is considered necessary to constitute a good, sound construction where the fork vibrates through ten degrees of angular motion and is supposed to be engaged with the roller by means of the jewel pin for thirty degrees of angular motion of the balance.
There is no special reason why thirty degrees of roller action should be employed, except that experience in practical construction has come to admit this as about the right arc for watches of ordinary good, sound construction. Manufacturers have made departures from this standard, but in almost every instance have finally come back to pretty near these proportions. In deciding on the length of fork and size of roller, we first decide on the distance apart at which to place the center of the balance and the center of the pallet staff. These two points established, we have the length of the fork and diameter of the roller defined at once.
HOW TO FIND THE ROLLER DIAMETER FROM THE LENGTH OF THE FORK.
To illustrate, let us imagine the small circles _A B_, Fig. 54, to represent the center of a pallet staff and balance staff in the order named. We divide this space into four equal parts, as shown, and the third space will represent the point at which the pitch circles of the fork and roller will intersect, as shown by the arc _a_ and circle _b_. Now if the length of the radii of these circles stand to each other as three to one, and the fork vibrates through an arc of ten degrees, the jewel pin engaging such fork must remain in contact with said fork for thirty degrees of angular motion of the balance.
Or, in other words, the ratio of angular motion of two _mobiles_ acting on each must be in the same ratio as the length of their radii at the point of contact. If we desire to give the jewel pin, or, in ordinary horological phraseology, have a greater arc of roller action, we would extend the length of fork (say) to the point _c_, which would be one-fifth of the space between _A_ and _B_, and the ratio of fork to roller action would be four to one, and ten degrees of fork action would give forty degrees of angular motion to the roller--and such escapements have been constructed.
WHY THIRTY DEGREES OF ROLLER ACTION IS ABOUT RIGHT.
Now we have two sound reasons why we should not extend the arc of vibration of the balance: (_a_) If there is an advantage to be derived from a detached escapement, it would surely be policy to have the arc of contact, that is, for the jewel pin to engage the fork, as short an arc as is compatible with a sound action. (_b_) It will be evident to any thinking mechanic that the acting force of a fork which would carry the jewel pin against the force exerted by the balance spring through an arc of fifteen degrees, or half of an arc of thirty degrees, would fail to do so through an arc of twenty degrees, which is the condition imposed when we adopt forty degrees of roller action.
For the present we will accept thirty degrees of roller action as the standard. Before we proceed to delineate our fork and roller we will devote a brief consideration to the size and shape of a jewel pin to perform well. In this matter there has been a broad field gone over, both theoretically and in practical construction. Wide jewel pins, round jewel pins, oval jewel pins have been employed, but practical construction has now pretty well settled on a round jewel pin with about two-fifths cut away. And as regards size, if we adopt the linear extent of four degrees of fork or twelve degrees of roller action, we will find it about right.
HOW TO SET A FORK AND ROLLER ACTION RIGHT.
As previously stated, frequently the true place to begin to set a lever escapement right is with the roller and fork. But to do this properly we should know when such fork and roller action is right and safe in all respects. We will see on analysis of the actions involved that there are three important actions in the fork and roller functions: (_a_) The fork imparting perfect impulse through the jewel pin to the balance. (_b_) Proper unlocking action. (_c_) Safety action. The last function is in most instances sadly neglected and, we regret to add, by a large majority of even practical workmen it is very imperfectly understood. In most American watches we have ample opportunity afforded to inspect the pallet action, but the fork and roller action is placed so that rigid inspection is next to impossible.
The Vacheron concern of Swiss manufacturers were acute enough to see the importance of such inspection, and proceeded to cut a circular opening in the lower plate, which permitted, on the removal of the dial, a careful scrutiny of the action of the roller and fork. While writing on this topic we would suggest the importance not only of knowing how to draw a correct fork and roller action, but letting the workman who desires to be _au fait_ in escapements delineate and study the action of a faulty fork and roller action--say one in which the fork, although of the proper form, is too short, or what at first glance would appear to amount to the same thing, a roller too small.
Drawings help wonderfully in reasoning out not only correct actions, but also faulty ones, and our readers are earnestly advised to make such faulty drawings in several stages of action. By this course they will educate the eye to discriminate not only as to correct actions, but also to detect those which are imperfect, and we believe most watchmakers will admit that in many instances it takes much longer to locate a fault than to remedy it after it has been found.
Let us now proceed to delineate a fork and roller. It is not imperative that we should draw the parts to any scale, but it is a rule among English makers to let the distance between the center of the pallet staff and the center of the balance staff equal in length the chord of ninety-six degrees of the pitch circle of the escape wheel, which, in case we employ a pitch circle of 5" radius, would make the distance between _A_ and _B_, Fig. 55, approximately 7½", which is a very fair scale for study drawings.
HOW TO DELINEATE A FORK AND ROLLER.
To arrive at the proper proportions of the several parts, we divide the space _A B_ into four equal parts, as previously directed, and draw the circle _a_ and short arc _b_. With our dividers set at 5", from _B_ as a center we sweep the short arc _c_. From our arc of sixty degrees, with a 5" radius, we take five degrees, and from the intersection of the right line _A B_ with the arc _c_ we lay off on each side five degrees and establish the points _d e_; and from _B_ as a center, through these points draw the lines _B d'_ and _B e'_. Now the arc embraced between these lines represents the angular extent of our fork action.
From _A_ as a center and with our dividers set at 5", we sweep the arc _f_. From the scale of degrees we just used we lay off fifteen degrees on each side of the line _A B_ on the arc _f_, and establish the points _g h_. From _A_ as a center, through the points just established we draw the radial lines _A g'_ and _A h'_. The angular extent between these lines defines the limit of our roller action.
Now if we lay off on the arc _f_ six degrees each side of its intersection with the line _A B_, we define the extent of the jewel pin; that is, on the arc _f_ we establish the points _l m_ at six degrees from the line _A B_, and through the points _l m_ draw, from _A_ as a center, the radial lines _A l'_ and _A m'_. The extent of the space between the lines _A l'_ and _A m'_ on the circle _a_ defines the size of our jewel pin.
TO DETERMINE THE SIZE OF A JEWEL PIN.
To make the situation better understood, we make an enlarged drawing of the lines defining the jewel pin at Fig. 56. At the intersection of the line _A B_ with the arc _a_ we locate the point _k_, and from it as a center we sweep the circle _i_ so it passes through the intersection of the lines _A l'_ and _A m'_ with the arc _a_. We divide the radius of the circle _i_ on the line _A B_ into five equal parts, as shown by the vertical lines _j_. Of these five spaces we assume three as the extent of the jewel pin, cutting away that portion to the right of the heavy vertical line at _k_.
We will now proceed to delineate a fork and roller as the parts are related on first contact of jewel pin with fork and initial with the commencing of the act of unlocking a pallet. The position and relations are also the same as at the close of the act of impulse. We commence the drawing at Fig. 57, as before, by drawing the line _A B_ and the arcs _a_ and _b_ to represent the pitch circles. We also sweep the arc _f_ to enable us to delineate the line _A g'_. Next in order we draw our jewel pin as shown at _D_. In drawing the jewel pin we proceed as at Fig. 56, except we let the line _A g'_, Fig. 57, assume the same relations to the jewel pin as _A B_ in Fig. 56; that is, we delineate the jewel pin as if extending on the arc _a_ six degrees on each side of the line _A g'_, Fig. 57.
THE THEORY OF THE FORK ACTION.
To aid us in reasoning, we establish the point _m_, as in Fig. 55, at _m_, Fig. 57, and proceed to delineate another and imaginary jewel pin at _D'_ (as we show in dotted outline). A brief reasoning will show that in allowing thirty degrees of contact of the fork with the jewel pin, the center of the jewel pin will pass through an arc of thirty degrees, as shown on the arcs _a_ and _f_. Now here is an excellent opportunity to impress on our minds the true value of angular motion, inasmuch as thirty degrees on the arc _f_ is of more than twice the linear extent as on the arc _a_.
Before we commence to draw the horn of the fork engaging the jewel pin _D_, shown at full line in Fig. 57, we will come to perfectly understand what mechanical relations are required. As previously stated, we assume the jewel pin, as shown at _D_, Fig. 57, is in the act of encountering the inner face of the horn of the fork for the end or purpose of unlocking the engaged pallet. Now if the inner face of the horn of the fork was on a radial line, such radial line would be _p B_, Fig. 57. We repeat this line at _p_, Fig. 56, where the parts are drawn on a larger scale.
To delineate a fork at the instant the last effort of impulse has been imparted to the jewel pin, and said jewel pin is in the act of separating from the inner face of the prong of the fork--we would also call attention to the fact that relations of parts are precisely the same as if the jewel pin had just returned from an excursion of vibration and was in the act of encountering the inner face of the prong of the fork in the act of unlocking the escapement.
We mentioned this matter previously, but venture on the repetition to make everything clear and easily understood. We commence by drawing the line _A B_ and dividing it in four equal parts, as on previous occasions, and from _A_ and _B_ as centers draw the pitch circles _c d_. By methods previously described, we draw the lines _A a_ and _A a'_, also _B b_ and _B b'_ to represent the angular motion of the two mobiles, viz., fork and roller action. As already shown, the roller occupies twelve degrees of angular extent. To get at this conveniently, we lay off on the arc by which we located the lines _A a_ and _A a'_ six degrees above the line _A a_ and draw the line _A h_.
Now the angular extent on the arc _c_ between the lines _A a_ and _A h_ represents the radius of the circle defining the jewel pin. From the intersection of the line _A a_ with the arc _c_ as a center, and with the radius just named, we sweep the small circle _D_, Fig. 58, which represents our jewel pin; we afterward cut away two-fifths and draw the full line _D_, as shown. We show at Fig. 59 a portion of Fig. 58, enlarged four times, to show certain portions of our delineations more distinctly. If we give the subject a moment's consideration we will see that the length of the prong _E_ of the lever fork is limited to such a length as will allow the jewel pin _D_ to pass it.
HOW TO DELINEATE THE PRONGS OF A LEVER FORK.
To delineate this length, from _B_ as a center we sweep the short arc _f_ so it passes through the outer angle _n_, Fig. 59, of the jewel pin. This arc, carried across the jewel pin _D_, limits the length of the opposite prong of the fork. The outer face of the prong of the fork can be drawn as a line tangent to a circle drawn from _A_ as a center through the angle _n_ of the jewel pin. Such a circle or arc is shown at _o_, Figs. 58 and 59. There has been a good deal said as to whether the outer edge of the prong of a fork should be straight or curved.
To the writer's mind, a straight-faced prong, like from _s_ to _m_, is what is required for a fork with a single roller, while a fork with a curved prong will be best adapted for a double roller. This subject will be taken up again when we consider double-roller action. The extent or length of the outer face of the prong is also an open subject, but as there is but one factor of the problem of lever escapement construction depending on it, when we name this and see this requirement satisfied we have made an end of this question. The function performed by the outer face of the prong of a fork is to prevent the engaged pallet from unlocking while the guard pin is opposite to the passing hollow.
The inner angle _s_ of the horn of the fork must be so shaped and located that the jewel pin will just clear it as it passes out of the fork, or when it passes into the fork in the act of unlocking the escapement. In escapements with solid bankings a trifle is allowed, that is, the fork is made enough shorter than the absolute theoretical length to allow for safety in this respect.
THE PROPER LENGTH OF A LEVER.
We will now see how long a lever must be to perform its functions perfectly. Now let us determine at what point on the inner face of the prong _E'_ the jewel pin parts from the fork, or engages on its return. To do this we draw a line from the center _r_ (Fig. 59) of the jewel pin, so as to meet the line _e_ at right angles, and the point _t_ so established on the line _e_ is where contact will take place between the jewel pin and fork.
It will be seen this point (_t_) of contact is some distance back of the angle _u_ which terminates the inner face of the prong _E'_; consequently, it will be seen the prongs _E E'_ of the fork can with safety be shortened enough to afford a safe ingress or egress to the jewel pin to the slot in the fork. As regards the length of the outer face of the prong of the fork, a good rule is to make it one and a half times the diameter of the jewel pin. The depth of the slot need be no more than to free the jewel in its passage across the ten degrees of fork action. A convenient rule as to the depth of the slot in a fork is to draw the line _k_, which, it will be seen, coincides with the circle which defines the jewel pin.
HOW TO DELINEATE THE SAFETY ACTION.
We will next consider a safety action of the single roller type. The active or necessary parts of such safety action consist of a roller or disk of metal, usually steel, shaped as shown in plan at _A_, Fig. 60. In the edge of this disk is cut in front of the jewel pin a circular recess shown at _a_ called the passing hollow. The remaining part of the safety action is the guard pin shown at _N_ Figs. 61 and 62, which is placed in the lever. Now it is to be understood that the sole function performed by the guard pin is to strike the edge of the roller _A_ at any time when the fork starts to unlock the engaged pallet, except when the jewel pin is in the slot of the fork. To avoid extreme care in fitting up the passing hollow, the horns of the fork are arranged to strike the jewel pin and prevent unlocking in case the passing hollow is made too wide. To delineate the safety action we first draw the fork and jewel pin as previously directed and as shown at Fig. 63. The position of the guard pin should be as close to the bottom of the slot of the fork as possible and be safe. As to the size of the guard pin, it is usual to make it about one-third or half the diameter of the jewel pin. The size and position of the guard pin decided on and the small circle _N_ drawn, to define the size and position of the roller we set our dividers so that a circle drawn from the center _A_ will just touch the edge of the small circle _N_, and thus define the outer boundary of our roller, or roller table, as it is frequently called.
For deciding the angular extent of the passing hollow we have no fixed rule, but if we make it to occupy about half more angular extent on the circle _y_ than will coincide with the angular extent of the jewel pin, it will be perfectly safe and effectual. We previously stated that the jewel pin should occupy about twelve degrees of angular extent on the circle _c_, and if we make the passing hollow occupy eighteen degrees (which is one and a half the angular extent of the jewel pin) it will do nicely. But if we should extend the width of the passing hollow to twenty-four degrees it would do no harm, as the jewel pin would be well inside the horn of the fork before the guard pin could enter the passing hollow.
We show in Fig. 61 the fork as separated from the roller, but in Fig. 62, which is a side view, we show the fork and jewel pin as engaged. When drawing a fork and roller action it is safe to show the guard pin as if in actual contact with the roller. Then in actual construction, if the parts are made to measure and agree with the drawing in the gray, that is, before polishing, the process of polishing will reduce the convex edge of the roller enough to free it.
It is evident if thought is given to the matter, that if the guard pin is entirely free and does not touch the roller in any position, a condition and relation of parts exist which is all we can desire. We are aware that it is usual to give a considerable latitude in this respect even by makers, and allow a good bit of side shake to the lever, but our judgment would condemn the practice, especially in high-grade watches.
RESTRICT THE FRICTIONAL SURFACES.
Grossmann, in his essay on the detached lever escapement, adopts one and a half degrees lock. Now, we think that one degree is ample; and we are sure that every workman experienced in the construction of the finer watches will agree with us in the assertion that we should in all instances seek to reduce the extent of all frictional surfaces, no matter how well jeweled. Acting under such advice, if we can reduce the surface friction on the lock from one and a half degrees to one degree or, better, to three-fourths of a degree, it is surely wise policy to do so. And as regards the extent of angular motion of the lever, if we reduce this to six degrees, exclusive of the lock, we would undoubtedly obtain better results in timing.
We shall next consider the effects of opening the bankings too wide, and follow with various conditions which are sure to come in the experience of the practical watch repairer. It is to be supposed in this problem that the fork and roller action is all right. The reader may say to this, why not close the banking? In reply we would offer the supposition that some workman had bent the guard pin forward or set a pallet stone too far out.
We have now instructed our readers how to draw and construct a lever escapement complete, of the correct proportions, and will next take up defective construction and consider faults existing to a lesser or greater degree in almost every watch. Faults may also be those arising from repairs by some workman not fully posted in the correct form and relation of the several parts which go to make up a lever escapement. It makes no difference to the artisan called upon to put a watch in perfect order as to whom he is to attribute the imperfection, maker or former repairer; all the workman having the job in hand has to do is to know positively that such a fault actually exists, and that it devolves upon him to correct it properly.
BE FEARLESS IN REPAIRS, IF SURE YOU ARE RIGHT.
Hence the importance of the workman being perfectly posted on such matters and, knowing that he is right, can go ahead and make the watch as it should be. The writer had an experience of this kind years ago in Chicago. A Jules Jurgensen watch had been in the hands of several good workmen in that city, but it would stop. It was then brought to him with a statement of facts given above. He knew there must be a fault somewhere and searched for it, and found it in the exit pallet--a certain tooth of the escape wheel under the right conditions would sometimes not escape. It might go through a great many thousand times and yet it might, and did sometimes, hold enough to stop the watch.
Now probably most of my fellow-workmen in this instance would have been afraid to alter a "Jurgensen," or even hint to the owner that such a thing could exist as a fault in construction in a watch of this justly-celebrated maker. The writer removed the stone, ground a little from the base of the offending pallet stone, replaced it, and all trouble ended--no stops from that on.
STUDY OF AN ESCAPEMENT ERROR.
Now let us suppose a case, and imagine a full-plate American movement in which the ingress or entrance pallet extends out too far, and in order to have it escape, the banking on that side is opened too wide. We show at Fig. 64 a drawing of the parts in their proper relations under the conditions named. It will be seen by careful inspection that the jewel pin _D_ will not enter the fork, which is absolutely necessary. This condition very frequently exists in watches where a new pallet stone has been put in by an inexperienced workman. Now this is one of the instances in which workmen complain of hearing a "scraping" sound when the watch is placed to the ear. The remedy, of course, lies in warming up the pallet arms and pushing the stone in a trifle, "But how much?" say some of our readers. There is no definite rule, but we will tell such querists how they can test the matter.
Remove the hairspring, and after putting the train in place and securing the plates together, give the winding arbor a turn or two to put power on the train; close the bankings well in so the watch cannot escape on either pallet. Put the balance in place and screw down the cock. Carefully turn back the banking on one side so the jewel pin will just pass out of the slot in the fork. Repeat this process with the opposite banking; the jewel pin will now pass out on each side. Be sure the guard pin does not interfere with the fork action in any way. The fork is now in position to conform to the conditions required.
HOW TO ADJUST THE PALLETS TO MATCH THE FORK.
If the escapement is all right, the teeth will have one and a half degrees lock and escape correctly; but in the instance we are considering, the stone will not permit the teeth to pass, and must be pushed in until they will. It is not a very difficult matter after we have placed the parts together so we can see exactly how much the pallet protrudes beyond what is necessary, to judge how far to push it back when we have it out and heated. There is still an "if" in the problem we are considering, which lies in the fact that the fork we are experimenting with may be too short for the jewel pin to engage it for ten degrees of angular motion.
This condition a man of large experience will be able to judge of very closely, but the better plan for the workman is to make for himself a test gage for the angular movement of the fork. Of course it will be understood that with a fork which engages the roller for eight degrees of fork action, such fork will not give good results with pallets ground for ten degrees of pallet action; still, in many instances, a compromise can be effected which will give results that will satisfy the owner of a watch of moderate cost, and from a financial point of view it stands the repairer in hand to do no more work than is absolutely necessary to keep him well pleased.
We have just made mention of a device for testing the angular motion of the lever. Before we take up this matter, however, we will devote a little time and attention to the subject of jewel pins and how to set them. We have heretofore only considered jewel pins of one form, that is, a round jewel pin with two-fifths cut away. We assumed this form from the fact that experience has demonstrated that it is the most practicable and efficient form so far devised or applied. Subsequently we shall take up the subject of jewel pins of different shapes.
HOW TO SET A JEWEL PIN AS IT SHOULD BE.
Many workmen have a mortal terror of setting a jewel pin and seem to fancy that they must have a specially-devised instrument for accomplishing this end. Most American watches have the hole for the jewel pin "a world too wide" for it, and we have heard repeated complaints from this cause. Probably the original object of this accommodating sort of hole was to favor or obviate faults of pallet action. Let us suppose, for illustration, that we have a roller with the usual style of hole for a jewel pin which will take almost anything from the size of a No. 12 sewing needle up to a round French clock pallet.
We are restricted as regards the proper size of jewel pin by the width of the slot in the fork. Selecting a jewel which just fits the fork, we can set it as regards its relation to the staff so it will cause the pitch circle of the jewel pin to coincide with either of dotted circles _a_ or _a'_, Fig. 65. This will perhaps be better understood by referring to Fig. 66, which is a view of Fig. 65 seen in the direction of the arrow _c_. Here we see the roller jewel at _D_, and if we bring it forward as far as the hole in the roller will permit, it will occupy the position indicated at the dotted lines; and if we set it in (toward the staff) as far as the hole will allow, it will occupy the position indicated by the full outline.
Now such other condition might very easily exist, that bringing the jewel pin forward to the position indicated by the dotted lines at _D_, Fig. 66, would remedy the defect described and illustrated at Fig. 64 without any other change being necessary. We do not assert, understand, that a hole too large for the jewel pin is either necessary or desirable--what we wish to convey to the reader is the necessary knowledge so that he can profit by such a state if necessary. A hole which just fits the jewel pin so the merest film of cement will hold it in place is the way it should be; but we think it will be some time before such rollers are made, inasmuch as economy appears to be a chief consideration.
ABOUT JEWEL-PIN SETTERS.
To make a jewel-pin setter which will set a jewel pin straight is easy enough, but to devise any such instrument which will set a jewel so as to perfectly accord with the fork action is probably not practicable. What the workman needs is to know from examination when the jewel pin is in the proper position to perform its functions correctly, and he can only arrive at this knowledge by careful study and thought on the matter. If we make up our minds on examining a watch that a jewel pin is "set too wide," that is, so it carries the fork over too far and increases the lock to an undue degree, take out the balance, remove the hairspring, warm the roller with a small alcohol lamp, and then with the tweezers move the jewel pin in toward the staff.
No attempt should be made to move a jewel pin unless the cement which holds the jewel is soft, so that when the parts cool off the jewel is as rigid as ever. A very little practice will enable any workman who has the necessary delicacy of touch requisite to ever become a good watchmaker, to manipulate a jewel pin to his entire satisfaction with no other setter than a pair of tweezers and his eye, with a proper knowledge of what he wants to accomplish. To properly heat a roller for truing up the jewel pin, leave it on the staff, and after removing the hairspring hold the balance by the rim in a pair of tweezers, "flashing it" back and forth through the flame of a rather small alcohol lamp until the rim of the balance is so hot it can just be held between the thumb and finger, and while at this temperature the jewel pin can be pressed forward or backward, as illustrated in Fig. 66, and then a touch or two will set the pin straight or parallel with the staff. Figs. 68 and 69 are self-explanatory. For cementing in a jewel pin a very convenient tool is shown at Figs. 67 and 70. It is made of a piece of copper wire about 1/16" in diameter, bent to the form shown at Fig. 67. The ends _b b_ of the copper wire are flattened a little and recessed on their inner faces, as shown in Fig. 70, to grasp the edges of the roller _A_. The heat of an alcohol lamp is applied to the loop of the wire at _g_ until the small bit of shellac placed in the hole _h_ melts. The necessary small pieces of shellac are made by warming a bit of the gum to near the melting point and then drawing the softened gum into a filament the size of horse hair. A bit of this broken off and placed in the hole _h_ supplies the cement necessary to fasten the jewel pin. Figs. 68 and 69 will, no doubt, assist in a clear understanding of the matter.
HOW TO MAKE AN ANGLE-MEASURING DEVICE.
We will now resume the consideration of the device for measuring the extent of the angular motion of the fork and pallets. Now, before we take this matter up in detail we wish to say, or rather repeat what we have said before, which is to the effect that ten degrees of fork and lever action is not imperative, as we can get just as sound an action and precisely as good results with nine and a half or even nine degrees as with ten, if other acting parts are in unison with such an arc of angular motion. The chief use of such an angle-measuring device is to aid in comparing the relative action of the several parts with a known standard.
For use with full-plate movements about the best plan is a spring clip or clasp to embrace the pallet staff below the pallets. We show at Fig. 71 such a device. To make it, take a rather large size of sewing needle--the kind known as a milliner's needle is about the best. The diameter of the needle should be about No. 2, so that at _b_ we can drill and put in a small screw. It is important that the whole affair should be very light. The length of the needle should be about 1-5/8", in order that from the notch _a_ to the end of the needle _A'_ should be 1½". The needle should be annealed and flattened a little, to give a pretty good grasp to the notch _a_ on the pallet staff.
Good judgment is important in making this clamp, as it is nearly impossible to give exact measurements. About 1/40" in width when seen in the direction of the arrow _j_ will be found to be about the right width. The spring _B_ can be made of a bit of mainspring, annealed and filed down to agree in width with the part _A_. In connection with the device shown at Fig. 71 we need a movement-holder to hold the movement as nearly a constant height as possible above the bench. The idea is, when the clamp _A B_ is slipped on the pallet staff the index hand _A'_ will extend outward, as shown in Fig. 72, where the circle _C_ is supposed to represent the top plate of a watch, and _A'_ the index hand.
HOW THE ANGULAR MOTION IS MEASURED.
Fig. 72 is supposed to be seen from above. It is evident that if we remove the balance from the movement shown at _C_, leaving power on the train, and with an oiling tool or hair broach move the lever back and forth, the index hand _A'_ will show in a magnified manner the angular motion of the lever. Now if we provide an index arc, as shown at _D_, we can measure the extent of such motion from bank to bank.
To get up such an index arc we first make a stand as shown at _E F_, Fig. 73. The arc _D_ is made to 1½" radius, to agree with the index hand _A'_, and is divided into twelve degree spaces, six each side of a zero, as shown at Fig. 74, which is an enlarged view of the index _D_ in Fig. 72. The index arc is attached to a short bit of wire extending down into the support _E_, and made adjustable as to height by the set-screw _l_. Let us suppose the index arc is adjusted to the index hand _A'_, and we move the fork as suggested; you see the hand would show exactly the arc passed through from bank to bank, and by moving the stand _E F_ we can arrange so the zero mark on the scale stands in the center of such arc. This, of course, gives the angular motion from bank to bank. As an experiment, let us close the bankings so they arrest the fork at the instant the tooth drops from each pallet. If this arc is ten degrees, the pallet action is as it should be with the majority of modern watches.
TESTING LOCK AND DROP WITH OUR NEW DEVICE.
Let us try another experiment: We carefully move the fork away from the bank, and if after the index hand has passed through one and a half degrees the fork flies over, we know the lock is right. We repeat the experiment from the opposite bank, and in the same manner determine if the lock is right on the other pallets. You see we have now the means of measuring not only the angular motion of the lever, but the angular extent of the lock. At first glance one would say that if now we bring the roller and fork action to coincide and act in unison with the pallet action, we would be all right; and so we would, but frequently this bringing of the roller and fork to agree is not so easily accomplished.
It is chiefly toward this end the Waltham fork is made adjustable, so it can be moved to or from the roller, and also that we can allow the pallet arms to be moved, as we will try and explain. As we set the bankings the pallets are all right; but to test matters, let us remove the hairspring and put the balance in place. Now, if the jewel pin passes in and out of the fork, it is to be supposed the fork and roller action is all right. To test the fork and roller action we close the banking a little on one side. If the fork and jewel pin are related to each other as they should be, the jewel pin will not pass out of the fork, nor will the engaged tooth drop from that pallet. This condition should obtain on both pallets, that is, if the jewel pin will not pass out of the fork on a given bank the tooth engaged on its pallet should not drop.
We have now come to the most intricate and important problems which relate to the lever escapement. However, we promise our readers that if they will take the pains to follow closely our elucidations, to make these puzzles plain. But we warn them that they are no easy problems to solve, but require good, hard thinking. The readiest way to master this matter is by means of such a model escapement as we have described. With such a model, and the pallets made to clamp with small set-screws, and roller constructed so the jewel pin could be set to or from the staff, this matter can be reduced to object lessons. But study of the due relation of the parts in good drawings will also master the situation.
A FEW EXPERIMENTS WITH OUR ANGLE-MEASURING DEVICE.
In using the little instrument for determining angular motion that we have just described, care must be taken that the spring clamp which embraces the pallet staff does not slip. In order to thoroughly understand the methods of using this angle-measuring device, let us take a further lesson or two.
We considered measuring the amount of lock on each pallet, and advised the removal of the balance, because if we left the balance in we could not readily tell exactly when the tooth passed on to the impulse plane; but if we touch the fork lightly with an oiling tool or a hair broach, moving it (the fork) carefully away from the bank and watching the arc indicated by the hand _A_, Fig. 72, we can determine with great exactness the angular extent of lock. The diagram at Fig. 75 illustrates how this experiment is conducted. We apply the hair broach to the end of the fork _M_, as shown at _L_, and gently move the fork in the direction of the arrow _i_, watching the hand _A_ and note the number of degrees, or parts of degrees, indicated by the hand as passed over before the tooth is unlocked and passes on to the impulse plane and the fork flies forward to the opposite bank. Now, the quick movement of the pallet and fork may make the hand mark more or less of an arc on the index than one of ten degrees, as the grasp may slip on the pallet staff; but the arc indicated by the slow movement in unlocking will be correct.
By taking a piece of sharpened pegwood and placing the point in the slot of the fork, we can test the fork to see if the drop takes place much before the lever rests against the opposite bank. As we have previously stated, the drop from the pallet should not take place until the lever _almost_ rests on the banking pin. What the reader should impress on his mind is that the lever should pass through about one and a half degrees arc to unlock, and the remainder (eight and a half degrees) of the ten degrees are to be devoted to impulse. But, understand, if the impulse angle is only seven and a half degrees, and the jewel pin acts in accordance with the rules previously given, do not alter the pallet until you know for certain you will gain by it. An observant workman will, after a little practice, be able to determine this matter.
We will next take up the double roller and fork action, and also consider in many ways the effect of less angles of action than ten degrees. This matter now seems of more importance, from the fact that we are desirous to impress on our readers that _there is no valid reason for adopting ten degrees of fork and roller action with the table roller, except that about this number of degrees of action are required to secure a reliable safety action_. With the double roller, as low as six degrees fork and pallet action can be safely employed. In fork and pallet actions below six degrees of angular motion, side-shake in pivot holes becomes a dangerous factor, as will be explained further on. It is perfectly comprehending the action of the lever escapement and then being able to remedy defects, that constitute the master workman.
HOW TO MEASURE THE ANGULAR MOTION OF AN ESCAPE WHEEL.
We can also make use of our angle-testing device for measuring our escape-wheel action, by letting the clasp embrace the arbor of the escape wheel, instead of the pallet staff. We set the index arc as in our former experiments, except we place the movable index _D_, Fig. 76, so that when the engaged tooth rests on the locking face of a pallet, the index hand stands at the extreme end of our arc of twelve degrees. We next, with our pointed pegwood, start to move the fork away from the bank, as before, we look sharp and see the index hand move backward a little, indicating the "draw" on the locking face. As soon as the pallet reaches the impulse face, the hand _A_ moves rapidly forward, and if the escapement is of the club-tooth order and closely matched, the hand _A_ will pass over ten and a half degrees of angular motion before the drop takes place.
We will warn our readers in advance, that if they make such a testing device they will be astonished at the inaccuracy which they will find in the escapements of so-called fine watches. The lock, in many instances, instead of being one and a half degrees, will oftener be found to be from two to four degrees, and the impulse derived from the escape wheel, as illustrated at Fig. 76, will often fall below eight degrees. Such watches will have a poor motion and tick loud enough to keep a policeman awake. Trials with actual watches, with such a device as we have just described, in conjunction with a careful study of the acting parts, especially if aided by a large model, such as we have described, will soon bring the student to a degree of skill unknown to the old-style workman, who, if a poor escapement bothered him, would bend back the banking pins or widen the slot in the fork.
We hold that educating our repair workmen up to a high knowledge of what is required to constitute a high-grade escapement, will have a beneficial effect on manufacturers. When we wish to apply our device to the measurement of the escapement of three-quarter-plate watches, we will require another index hand, with the grasping end bent downward, as shown at Fig. 77. The idea with this form of index hand is, the bent-down jaws _B'_, Fig. 77, grasp the fork as close to the pallet staff as possible, making an allowance for the acting center by so placing the index arc that the hand _A_ will read correctly on the index _D_. Suppose, for instance, we place the jaws _B'_ inside the pallet staff, we then place the index arc so the hand reads to the arc indicated by the dotted arc _m_, Fig. 78, and if set outside of the pallet staff, read by the arc _o_.
HOW A BALANCE CONTROLS THE TIMEKEEPING OF A WATCH.
We think a majority of the fine lever escapements made abroad in this day have what is termed double-roller safety action. The chief gains to be derived from this form of safety action are: (1) Reducing the arc of fork and roller action; (2) reducing the friction of the guard point to a minimum. While it is entirely practicable to use a table roller for holding the jewel pin with a double-roller action, still a departure from that form is desirable, both for looks and because as much of the aggregate weight of a balance should be kept as far from the axis of rotation as possible.
We might as well consider here as elsewhere, the relation the balance bears to the train as a controlling power. Strictly speaking, _the balance and hairspring are the time measurers_, the train serving only two purposes: (_a_) To keep the balance in motion; (_b_) to classify and record the number of vibrations of the balance. Hence, it is of paramount importance that the vibrations of the balance should be as untrammeled as possible; this is why we urge reducing the arc of connection between the balance and fork to one as brief as is consistent with sound results. With a double-roller safety action we can easily reduce the fork action to eight degrees and the roller action to twenty-four degrees.
Inasmuch as satisfactory results in adjustment depend very much on the perfection of construction, we shall now dwell to some extent on the necessity of the several parts being made on correct principles. For instance, by reducing the arc of engagement between the fork and roller, we lessen the duration of any disturbing influence of escapement action.
To resume the explanation of why it is desirable to make the staff and all parts near the axis of the balance as light as possible, we would say it is the moving portion of the balance which controls the regularity of the intervals of vibration. To illustrate, suppose we have a balance only 3/8" in diameter, but of the same weight as one in an ordinary eighteen-size movement. We can readily see that such a balance would require but a very light hairspring to cause it to give the usual 18,000 vibrations to the hour. We can also understand, after a little thought, that such a balance would exert as much breaking force on its pivots as a balance of the same weight, but ¾" in diameter acting against a very much stronger hairspring. There is another factor in the balance problem which deserves our attention, which factor is atmospheric resistance. This increases rapidly in proportion to the velocity.
HOW BAROMETRIC PRESSURE AFFECTS A WATCH.
The most careful investigators in horological mechanics have decided that a balance much above 75/100" in diameter, making 18,000 vibrations per hour, is not desirable, because of the varying atmospheric disturbances as indicated by barometric pressure. A balance with all of its weight as near the periphery as is consistent with strength, is what is to be desired for best results. It is the moving matter composing the balance, pitted against the elastic force of the hairspring, which we have to depend upon for the regularity of the timekeeping of a watch, and if we can take two grains' weight of matter from our roller table and place them in the rim or screws of the balance, so as to act to better advantage against the hairspring, we have disposed of these two grains so as to increase the efficiency of the controlling power and not increase the stress on the pivots.
We have deduced from the facts set forth, two axioms: (_a_) That we should keep the weight of our balance as much in the periphery as possible, consistent with due strength; (_b_) avoid excessive size from the disturbing effect of the air. We show at _A_, Fig. 79, the shape of the piece which carries the jewel pin. As shown, it consists of three parts: (1) The socket _A_, which receives the jewel pin _a_; (2) the part _A''_ and hole _b_, which goes on the balance staff; (3) the counterpoise _A'''_, which makes up for the weight of the jewel socket _A_, neck _A'_ and jewel pin. This counterpoise also makes up for the passing hollow _C_ in the guard roller _B_, Fig. 80. As the piece _A_ is always in the same relation to the roller _B_, the poise of the balance must always remain the same, no matter how the roller action is placed on the staff. We once saw a double roller of nearly the shape shown at Fig. 79, which had a small gold screw placed at _d_, evidently for the purpose of poising the double rollers; but, to our thinking, it was a sort of hairsplitting hardly worth the extra trouble. Rollers for very fine watches should be poised on the staff before the balance is placed upon it.
We shall next give detailed instructions for drawing such a double roller as will be adapted for the large model previously described, which, as the reader will remember, was for ten degrees of roller action. We will also point out the necessary changes required to make it adapted for eight degrees of fork action. We would beg to urge again the advantages to be derived from constructing such a model, even for workmen who have had a long experience in escapements, our word for it they will discover a great many new wrinkles they never dreamed of previously.
It is important that every practical watchmaker should thoroughly master the theory of the lever escapement and be able to comprehend and understand at sight the faults and errors in such escapements, which, in the every-day practice of his profession, come to his notice. In no place is such knowledge more required than in fork and roller action. We are led to say the above chiefly for the benefit of a class of workmen who think there is a certain set of rules which, if they could be obtained, would enable them to set to rights any and all escapements. It is well to understand that no such system exists and that, practically, we must make one error balance another; and it is the "know how" to make such faults and errors counteract each other that enables one workman to earn more for himself or his employer in two days than another workman, who can file and drill as well as he can, will earn in a week.
PROPORTIONS OF THE DOUBLE-ROLLER ESCAPEMENT.
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Watch and Clock EscapementsChapter I: The Detached Lever Escapement (3)
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