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Chapter XIV: Part II: History of the Industry (5)

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The United States of Mexico lie between 14 degrees 30 minutes and 32 degrees 42 minutes north latitude and 86 degrees 46 minutes and 117 degrees 7 minutes west longitude. On the north the boundary is the United States of America; on the east the Gulf of Mexico, the Caribbean sea, British Honduras and Guatemala; on the south British Honduras and the Pacific ocean, and on the west the Pacific ocean. The superficial area of the country is 765,537 square miles. Its greatest length is 1942 miles and its greatest width is 762 miles. It has a coast line of 5486 miles, of which 1603 miles are on the Gulf of Mexico and the Caribbean sea and 3883 miles on the Pacific ocean and the Gulf of California.

The surface of Mexico rises sharply from the seacoast levels by a series of terraces to a central plateau, that varies in height from 4000 to 8000 feet and runs northwest and southeast. This tableland has been formed by the material deposited during the gradual erosion of the mountains and by matter thrown up by a great number of volcanoes. In this manner the original valleys became completely filled up and those that now exist are of later formation. To illustrate this filling process, buried mountains whose peaks appear above the surrounding mass are found in the higher parts of the plateau, while elsewhere they are met with as continuous ridges. The eastern coast is low and sandy, except in a few places where the mountains come down close to the shore. The Pacific coast lands are also low, but occasionally broken by mountain spurs. Owing to the terraced character of the country, very little river navigation is possible, but on the other hand an enormous amount of power can be developed from the numerous waterfalls. Two high mountain ranges, one on each coast, run parallel to the sea the entire length of Mexico. The eastern chain is about ten miles inland, while on the west there is only a narrow shelf of land between the sea and the cordilleras. This western range has several branches that run in different directions, the most important being the Sierra Madre Occidental. In Mexico the highest mountains are volcanoes. On the Pacific side and west of the plateau are found the Volcán de Colima (12,750 ft.) and the Nevado de Colima (14,354 ft.). Southwest of the City of Mexico is the Nevado de Toluca (16,610 ft.) and to the south and east are the snow-crowned giants Popocatepetl (17,540 ft.) and Ixtaccihuatl (15,705 ft.). Still farther east are Orizaba (16,176 ft.) and Cofre de Perote (14,309 ft.). Popocatepetl and Orizaba may be classified as dormant cones, for the reason that aqueous and sulphurous vapors are constantly being emitted from their perfectly formed craters. One of the highest lakes in the world is found in the crater of the Nevado de Toluca. Colima has been in eruption continuously for many years and is still active. The snow never leaves the summits of Orizaba, Popocatepetl and Ixtaccihuatl, and on the last the ice cap attains a development sufficient to form true glaciers.

On the western coast the principal ports are Guaymas, Mazatlan, Topolobampo, Acapulco, La Paz and Salina Cruz; on the eastern seaboard, Tampico, Vera Cruz, Puerto Mexico, Campeche and Merida. Of the numerous rivers, the most important is the Rio Grande, 1550 miles long, which forms a natural boundary between Mexico and the United States from El Paso to the Gulf. However, the conformation of the country does not admit of river navigation to any extent.

According to the census of 1910, the population was 15,063,207, of which 20 per cent were whites, 43 per cent of mixed blood and the remainder of Indian extraction.

In Mexico there are three distinct climates and a wide range of temperature. The hot country, _tierra caliente_, extends from the seacoast inland to an altitude of about 3000 feet. Here the mean annual temperature is between 80 degrees and 88 degrees, and the highest between 100 degrees and 105 degrees Fahrenheit. In this region the winter climate is delightful, except when severe gales sweep down from the north. In summer the extreme heat is not so great as in New York, because of the moderating effect of cool breezes.

The temperate region, _tierra templada_, extends from 3000 to 6500 feet above sea-level, and it is here that the ideal climate of Mexico is found, the mean annual temperature being between 73 and 77 degrees Fahrenheit, with a total variation of possibly not over 6 or 8 degrees during a season. In this dry, clear atmosphere the hygienic disadvantages of the seacoast, the sharp, cold winds of the upper altitudes, sudden changes in temperature, heavy frosts, extreme humidity and harmful insects are unknown, and in the dry season there is no malaria.

Tropical and semi-tropical growths flourish side by side, and there are estates on which wheat and sugar cane are raised almost in touch of each other.

The cold country, _tierra fria_, extends from the 6500-foot level to the snow line, but here the term cold is used in a comparative sense, as distinguished from the heat of the seacoast. The average temperature runs between 59 degrees and 62 degrees Fahrenheit, with slight variations. At times, however, a norther will drive the mercury down to 40 degrees or 35 degrees and sprinkle the streets of Mexico City with white.

As a rule, in Mexico the rainy season begins in May or June and ends in October. The annual rainfall varies greatly according to locality, ranging all the way from fifteen to fifty inches. Earthquakes are of common occurrence, especially on the western coast.

Sugar cane was brought to Mexico by the Spanish conquistadors. Prescott, in his “Conquest of Mexico,”[72] says that the sugar cane was transplanted from the neighboring islands to the lower level of the country, and that, together with indigo, cotton and cochineal, it formed a more desirable staple for the colony than its precious metals. He also states that it was Hernan Cortés himself who introduced the cane from Cuba. This famous soldier established the Atlacomulco plantation, which lies an easy hour’s ride distant from Cuernavaca in the state of Morelos, and there, in 1520, a hundred years before the landing of the Pilgrim Fathers at Plymouth, he erected the first sugar mill in Mexico. This mill is owned by the descendants of Cortés and is still in operation.

Thirty years later sugar was shipped from Mexico to Peru and Spain, and the production of the commodity was maintained steadily until 1791. In that year all the cane-growing countries of western America received a stimulus from the wholesale destruction of the plantations and mills of Santo Domingo.

In Mexico natural conditions are very favorable to sugar culture, but the growth of the industry has been retarded by the primitive methods in vogue, the inadequacy of transportation facilities and political disturbances. In the seaboard states the sugar plantations are found chiefly in the rich lowlands bordering on the Pacific ocean and the Gulf of Mexico. In the Gulf states the rainfall is ample to insure good crops. The largest sugar producer, however, is the inland state of Morelos, and there, as well as on the west coast, irrigation is necessary. The higher levels do not give such good crops as the lowlands; on the latter the yield is between forty and sixty tons to the acre, and on the former it runs between twenty-five and forty-five tons to the acre. Sugar beets have been grown on the plateau with marked success. In the low, tropical regions seven or eight crops of ratoons can be raised, but on the higher lands replanting must be done every two or three years. The best-known plantations are situated on large estates that have been owned by the same families for many generations. For instance, in Morelos, where about sixty per cent of Mexico’s crop is produced, the estates are owned by non-resident families and, as a rule, managed by Spaniards. Labor is cheap and abundant, the cane is rich in juice and the sugar content is high, but the extraction in the small, crude mills is poor, the recovery of sugar, as a rule, not exceeding six per cent of the weight of the cane. There are a few large factories in Mexico where the methods and results should be more closely in accordance with modern practice.

The nineteenth century saw the industry maintained on a fairly even basis, but about 1900 an improvement was noted, as the following table will show:

1899-1900 75,000 tons
1900-1901 95,000 ”
1901-1902 103,000 ”
1902-1903 112,000 ”
1903-1904 107,000 ”
1904-1905 107,000 ”
1905-1906 107,500 ”
1906-1907 119,000 ”
1907-1908 123,000 ”
1908-1909 143,000 ”
1909-1910 148,000 ”
1910-1911 161,602 ”
1911-1912 151,735 ”
1912-1913 148,672 ”
1913-1914 130,000 ”
1914-1915 110,000 ”
1915-1916 75,000 ”

The effects of the internal disturbances in Mexico are plainly reflected in the crop figures. In addition to the sugar tonnage shown, about 50,000 tons of _piloncillo_ or _panela_ (concrete sugar) are turned out annually by the small mills and the production of molasses is large. A considerable amount of the latter is used in the manufacture of rum and alcohol.

As regards the future of sugar in Mexico, there is much to justify belief in ultimate expansion and prosperity. Labor is cheap and plentiful, there are vast tracts of rich virgin land awaiting cultivation, irrigation possibilities are great, and when the present political disorders shall have been quieted and stable conditions established, a movement forward will surely follow.

PERU

Peru is situated on the west coast of South America and extends from 3 degrees 21 minutes to 18 degrees south latitude and from 70 degrees to 81 degrees 40 minutes west longitude. Its area, including certain disputed territory, is 676,638 square miles. Physically, it is divided into three distinct regions, the coast, the sierra and the montaña. In the first, or the dry side of the Andean slope, spurs run out from the main range of mountains toward the ocean, forming extensive valleys, some of which are well watered and very fertile. The spaces that lie beyond the life-giving influence of the rivers have the appearance of sandy deserts, but they only need water to make them productive. The Andes proper occupy the sierra region, which abounds in plateaus, deep ravines, rich sheltered valleys and snow-capped mountains of stupendous height. East of the Andes lies the montaña, or wet side. It is traversed by broad navigable rivers and embraces the sub-tropical forests in the ravines and on the eastern slopes of the Andes, as well as the dense tropical forests of the wide valley of the Amazon.

According to the 1915 edition of the Century atlas, the population is 4,609,999. About 57 per cent of the inhabitants are Indians, 13 per cent whites, 2 per cent Asiatics, 2 per cent negroes, the remainder being mixed races.

The sugar plantations are found on the west or dry side in the coast region.

The valleys of this coast country have been upraised from the ocean at a comparatively recent geological period, and the fertile soils of these valleys are the result of erosion and deposit through the agency of mountain torrents.

The most important cane-growing districts lie seven or eight degrees south of the equator, and yet the climate of that section cannot be called really tropical. It is influenced by the cold antarctic currents and the steady winds that sweep northward. Observations on the Cartavio plantation during the period 1904-1907 showed the highest maximum temperature to be 95.5 degrees and the lowest minimum to be 52 degrees Fahrenheit. In the coast territory the rainfall is limited and the cane crops depend upon irrigation.

The soils of the coast valleys range from silt to an extremely fine sandy loam, and vary in thickness. As a rule they are deep, retentive of moisture, well drained, rich in plant food, easy to cultivate and, with intelligent treatment, very productive.

Ricardo Palma, in his work, “Tradiciónes Peruanas,” sets forth that sugar cane was not known in Peru when Francisco Pizarro and his followers first landed there in 1527, but that it was brought in a short time afterward. The first plantation was established in 1570 and the first factory was erected on an estate in the valley of Huanuco. Meanwhile, the sugar used in Lima came from Mexico, and the owner of the Huanuco mill, realizing that his product could not compete with Mexican sugar, had recourse to a clever stratagem. He loaded a vessel with sugar and sent her to Mexico. The ruse was successful, for the Mexican manufacturers at once concluded that if sugar could be shipped from Peru to Mexico, the production must be large and the cost very low. Consequently, they discontinued their shipments from Acapulco to Peru, much to the advantage of the astute factor of the Huanuco valley. In the beginning, the estates were worked by slaves, and, as happened in other sugar countries, after the abolition of slavery the plantation owners were compelled to look abroad for their laborers. As many as 90,000 Chinese were imported from Macao[73] between 1849 and 1874, but so many of them succumbed to the severe treatment they received that the Macao authorities put a stop to the labor traffic altogether. The Chinese living in Peru at the present time are tradespeople and the work on the sugar plantations and in the mills is done by the native Indians.

The year 1860 marked an important change in the industry, which up to that time had been carried on in a very primitive manner. A large amount of fresh capital was put into sugar enterprises, new mills were built, the most approved machinery was installed and the factories were equipped with the best appliances that money could buy. The apparatus for some of the plants was brought from the United States, while that for others was supplied by European countries, so that the methods and workmanship of various nationalities are found in the Peruvian factories. No expense was spared in any department and all went well so long as the price of sugar kept up; what was easily made was liberally administered, but when in 1875 the market dropped, severe competition drove many operators into difficulties and a number of them went under entirely. The war with Chile in 1878 and the subsequent revolutionary disturbances impeded the progress of the industry, but a restoration of tranquillity came in 1895, and since then the sugar business of Peru has prospered and increased in volume.

An experiment station was established near Lima in 1906 for the study of cane cultivation, irrigation problems and the improvement of yield and quality by the introduction of new varieties of cane. The manufacturing side of the question has also been gone into with great care, and much is being done to increase efficiency in that direction.

Today there are 47 modern factories in Peru and 125,000 acres planted in sugar cane. Outside of these modern plants, crushing is also done in a crude manner in wooden-roller mills on small plantations that are scattered throughout the interior. The juice obtained in this way is worked up to _chancaca_[74] or _panela_ or made into an alcoholic beverage called _cañaso_ or _chacta_.

As the plantations do not depend upon any special season of rainy or dry weather, planting and harvesting may be done at any time. In Peru the land upon which sugar cane is grown is generally gently sloping. On the large haciendas, when preparing virgin soil for planting, the brush is first cleared away and the holes filled. The ground is then ploughed and cross-ploughed by steam-ploughs and broken fine by clod-crushers; roadways and drainage ditches are laid out, forming squares or rectangles, and furrows are made at intervals of three to four feet. This done, the ground is ready for planting. The cane tops used for seed are cut during harvesting, loaded on cars and sent to the field that is to be planted. The seed cane is placed horizontally in the furrow and covered with a few inches of earth, and as soon as the whole field is planted in this manner, water from the irrigation ditch is turned in and the cane left to grow. The first weeding is done when the cane shoots are a foot high, and it is continued at intervals until the cane leaves become large enough to shade the ground and prevent weed growth. The cane matures in from eighteen to twenty-four months, according to location, soil and weather conditions. Some weeks before harvesting, irrigation is discontinued in order to allow the cane to ripen.

In cultivating the first ratoons, when the cane gets to be a few feet high the crest of the furrow is thrown down into the furrow so that the irrigation water passes between the rows of cane instead of along the furrows, as in the case of plant cane.

Ratooning is kept up until it ceases to be profitable. At the Hacienda Cartavio, four ratoon crops have been grown in some places, and as many as seven in others, with good results.

The principal ingredient of the fertilizer used is guano, which is mixed with lime, nitrate of soda, potassium sulphate, or ashes from the bagasse furnaces, and it is applied in various ways. Some planters throw it in the furrows with the seed cane and allow it to remain there a time before turning on the water; others place it in the furrows a few months after the planting and cover it immediately, while still another method is to apply it and turn on the water at the same time. On certain plantations the fertilizer is ground and spread over the entire field just before replanting.

Water for irrigating is obtained from the mountain streams, which are dammed at certain points, and but little is pumped from wells. The quantity needed is far less than in Hawaii, owing to the nature of the soil and the presence of underground moisture close to the surface. A fixed amount is assigned to each estate by the government and this is never exceeded during the dry season. In flood time, however, the regulations are somewhat relaxed, as there is then enough for all and to spare.

The water is brought on the land by large ditches, and thence to the cane fields through smaller ones. From these field ditches it flows directly into the cane rows at the upper end of the field or section, and, owing to the slight slope of the land, it passes freely through the parallel rows from the upper to the lower end of the section. It is retained in the furrow by means of a dam at the lower end. Other ditches are made at the lower ends of the sections for drainage purposes. The amount of irrigating done varies according to the nature of the land; in some cases water is applied only once during the season, in others as many as twenty-four times. The average number of waterings is five.

When the cane is ripe it is cut by laborers with heavy knives, or machetes, and loaded by hand into cars that run through the fields on portable tracks. These cars, which hold from two to ten tons each, are made up into trains and drawn by a locomotive to the mill. The average yield per acre in 1912 was about 34 tons, but the planters are seeking for better results through improved field methods and new varieties of cane. Pests and disease do little damage in Peru, although the borer gives some trouble. Owing to the long period of growth in a dry climate, Peruvian cane is high in fiber and low in juice, but the juice is rich and very pure; this combination of high fiber content and high percentage of sugar in the juice, however, brings about an unusual loss of sugar in the bagasse.

Nearly all of the sugar manufactured is a coarse-grained centrifugal raw, polarizing about 96.5 degrees and known to the trade as “Peruvian crystals.” Part of it is marketed in the United States and the rest goes to Great Britain, while the second and third sugars are sent to Chile to be refined there. A certain amount of white sugar for home consumption is made by washing the brown centrifugal sugar.

At the beginning of the Chilean war the output was approximately 80,000 tons. In 1905 the production of sugar and molasses was 159,294 long tons, and 132,222 tons of this were exported.

The following table gives the outturn in long tons since 1905:

YEAR CONSUMPTION EXPORTS TOTAL

1905 27,077 132,136 159,213
1906 32,178 134,592 166,770
1907 30,110 108,886 138,986
1908 31,895 122,940 154,836
1909 29,173 123,393 152,567
1910 29,189 119,744 148,933
1911 31,988 121,758 153,745
1912 36,129 145,106 181,236
1913 34,976 140,669 175,645
1914 32,555 173,910 206,465
1915 40,000 208,487 248,487

The possibilities for expansion in Peru’s sugar industry are large. Further impounding and conservation of the flood waters from the mountains would bring under cultivation many thousands of acres that are now unproductive. Good flowing wells have been sunk on some estates, and it is likely that many more will be found, thus adding substantially to the present water supply. As to cost, it would seem that Peru should be able to compete successfully with other cane-growing countries. The plantation lands are level or slightly sloping, so that cultivating machinery may be used to good advantage. Grinding can be carried on without interruption throughout the year, which means economical factory capacity and an even distribution of labor. The cost of labor, too, is reasonable, and great quantities of fertilizers lie close at hand. In short, Peru enjoys many advantages, and if her planters and refiners keep pace with scientific development, she will take a prominent place among the cane-sugar countries of the world.

BRAZIL

Brazil is the largest political division of South America. Its area is 3,270,000 square miles, or slightly greater than that of the United States, excluding Alaska. From Cape Orange, in 4 degrees 21 minutes north latitude, it extends 2629 miles southward to the river Chuy, in 33 degrees 45 minutes south latitude, and from Olinda 2691 miles west to the Peruvian border, between 34 degrees 50 minutes and 73 degrees 50 minutes west longitude. According to the latest census returns at hand, the population numbers 20,515,000.

Speaking generally, Brazil is a tropical country with sub-tropical and temperate regions in the south and in a large part of the high central plateau. The sugar-producing states are Maranhão, Rio Grande do Norte, Parahyba, Pernambuco, Alagoas, Sergipe, Bahia, Minas Geraes, Rio de Janeiro and São Paulo. The plantations themselves lie between 4 degrees and 21 degrees south latitude, and being swept by the moisture-laden eastern trade winds, they receive a fair amount of rain during the wet season, that is, from January to May.

Traces of a vanished civilization had already given rise to the belief that the history of Brazil, like that of Mexico and Peru, extended far into remote ages, when, in 1845, the discovery in the interior of the country of the ruins of a large and very ancient city, with magnificent buildings bearing inscriptions in unknown characters, confirmed this opinion.

Nevertheless, the known history of Brazil dates only from the end of the fifteenth century. It was discovered in February, 1499, by Vicente Yañez Pinzon, a companion of Columbus. The following year it was annexed to Portugal by Pedro Alvares Cabral, but the new territory received little attention from the Portuguese monarchs until 1531, when an attempt at colonization was made. Shortly afterward a sugar mill was erected in São Vicente Piratininga, now São Paulo, and as the soil and climate of that part of the country were well adapted to cane culture, the industry grew and other factories were built. In 1580 there were 120 mills, the greater number being in Bahia and Pernambuco. That same year Philip II of Spain usurped the crown of Portugal, and Brazil, with the rest of the Portuguese possessions, came under Spanish rule. Under the new régime she was exposed to attack by powerful foes. Dutch forces occupied Bahia in 1624, only to be expelled by the Spaniards a year later; in 1629, however, they obtained a foothold in Pernambuco. They took Olinda and its port, but were unable to extend their influence beyond the borders of the town until the arrival of the newly appointed governor, Count John Maurice of Nassau-Siegen, in 1636. This able executive carried the Dutch dominion along the coast from the mouth of the São Francisco to Maranhão, and an expedition sent out by him captured Angola and São Thomé on the west African coast, thus securing a supply of negro slaves, while depriving the enemy of them. He did much to build up the sugar industry, so severely crippled by the war, and when in 1644 he resigned his post, the importance of Brazil as a sugar-producing country had been re-established. The Portuguese threw off the yoke of Spain in 1640 and immediately set about to retake their former colony, Brazil. After years of fighting, the Dutch were finally overcome and in 1655 a government decree drove them from the country. This banishment deprived Brazil of the Dutch sugar planters, with their slaves, their capital, their practical knowledge and skill. From the time of their exodus the Brazilian sugar industry began to decline. The greater number of these refugees established themselves in the West Indies, where they again engaged in sugar planting with marked success.

Brazil became an independent power in 1825 as an empire, with Dom Pedro I, son of the Portuguese king, on the throne. This monarch abdicated in 1831 in favor of the five-year-old heir apparent, who took the name of Dom Pedro II and reigned until 1889, when the empire gave way to a republic. The wars carried on by Brazil against her neighbors between 1851 and 1870 brought her provinces into touch with each other, as well as with the outside world.

In 1826 she pledged herself to Great Britain that, beginning with 1830, she would suppress the traffic in African negro slaves. This promise, however, she failed to keep, so the British parliament passed an act directing the seizure of all slave ships found in Brazilian waters. In every instance the slaves were liberated and the slave dealers brought before British tribunals. Complete suppression of the importation of slaves was the result. In 1871 children born of slave parents were declared free by law, and the movement in favor of emancipation continued until 1888, when slavery was entirely abolished without any indemnity to the slave owners.

The long reign of Dom Pedro II was marked by progress and prosperity. The emperor had the best interests of his people always at heart and concerned himself more with economic development than with political activities. Broad and liberal in his views, he made no attempt to prevent the spread of socialistic doctrines, which, about the year 1880, began to seriously affect the thought of the educated classes. The feeling of unrest and the desire for change engendered in this way culminated in the military conspiracy of 1889, and, as was only natural, the former slave owners, smarting under their losses, took sides against the emperor. The monarchy fell and was replaced by a republican form of government, which, despite several attempts to restore the empire, has endured to the present day.

In the sugar-growing regions of the north and center methods of cultivation do not show much improvement over the practice of early times. Cane is planted in holes about nine inches deep and five feet apart, no fertilizer being used. Some five weeks later the soil is turned up and after fifteen months’ growth the cane matures. In São Paulo, however, the planters work on more scientific lines, and ploughing, furrowing, tilling, fertilizing and weeding are done in a thorough manner. The crop depends upon rainfall entirely, and in a normal season ripens in from fourteen to sixteen months. As soon as the cane is cut the dry cane leaves are burned and ploughing begins. The plough passes close enough to the cane roots to tear them more or less, thus helping the new growth. Shortly after the new cane shoots appear, the ground is spaded up or ploughed, just as in the case of plant cane. Ratoons ripen in twelve or fourteen months, and as a rule four to six ratoon crops are grown before replanting is done.

The yield of cane varies with the rainfall and the richness of the soil, and ranges from 20 to 30 tons per acre for first ratoons, diminishing with succeeding crops. The sugar content frequently reaches 18 per cent.

Cane is grown either by colonos or by indentured laborers. In the colono system a tract of land from 9 to 36 acres in size and planted to cane is assigned by the estate to a group of colonos according to their number. The colonos care for the cane during its period of growth and harvest it when ripe. For this they receive the equivalent of $12.50 American gold per acre. Assuming that the yield per acre is 20 tons, the cost to the owner of the estate of cultivating and harvesting a ton of cane is 62½ cents. The colono is given pasture land for his cattle, fuel and house rent free.

The indentured laborers are allotted a certain amount of untilled ground, which they prepare, plant and cultivate. Seed cane, houses and pasturage are furnished gratis, and when the cane is ripe they harvest it. The amount paid the indentured laborers for cane raised in this way fluctuates according to the market value of sugar. For example, in São Paulo when the price of sugar is $4.41 gold per hundredweight, the laborer gets $2.23 per ton for his cane; when the price exceeds $4.41 and is less than $5.90 per hundredweight, he receives $2.55 per ton; when sugar sells between $5.90 and $8.60 per hundredweight, his share is $3.18 per ton; should the price go over $8.60, he gets $3.82 per ton.

The practice in Bahia is somewhat different. Taking as a basis a price of $2.939 gold per hundredweight for sugar, the cane brings $1.646 per long ton, and for every .147 cent (⅐ cent) per pound fluctuation in the price of sugar, the value of cane changes 9.88 cents per ton up or down as the case may be.[75]

In the small factories the methods of manufacture are very old-fashioned. The cane is crushed between rolls of hard wood, and the juice, after being strained to remove the suspended impurities, is boiled to grain in copper kettles. The magma is then run into large wooden moulds having cone-shaped, perforated bottoms. The holes in the bottom of these moulds are closed when the hot massecuite is dumped in, but as soon as it cools the plugs are taken out and the molasses allowed to drain off. A layer of very wet clay is then spread over the top of the sugar, and as the water slowly drains from the clay it passes through the sugar crystals, carrying the mother liquor with it. After this washing process has gone on for some time, the sugar is removed from the moulds, and the upper portion is found to be white, or nearly so, while underneath the color deepens into yellow and from that to brown as the bottom is reached. The sugars are carefully separated according to their color, then dried and packed in bags containing 60 kilograms or about 132 pounds each.

It will readily be seen that the loss in extraction by such means is very great. In fact, from cane having a sugar content of 15 per cent, sometimes not more than between 5 per cent and 6 per cent of sugar is recovered. The best results are naturally obtained in the large factories, or usines, but even there, owing to poor crushing, 9 per cent of the weight of the cane in sugar is considered satisfactory.

In the usines the juices are treated with sulphur and neutralized with lime. They are then allowed to settle, after which they are boiled to grain and the crystals separated from the mother liquor in centrifugal machines. The sugar is dried and the remaining liquor is returned to the pans for reboiling.

The various grades produced are:

Cristaes blancos (white washed sugar)
Cristaes amarellos (first yellow, termed Demerara)
Mascavinhos (second yellow, fine grain)
Mascavos (dark brown sugar, final product)

The greater portion of the sugars made in Brazil is refined, but a certain amount goes directly into consumption in its raw state. Refining on a large scale according to European methods has been tried at various times, but, owing to the high cost of labor, fuel and transportation, all these attempts have proved unsuccessful. Then again, the demand for sugar prepared in the European way is not great, the Brazilians preferring the moist fine-grained sugar made in the small refineries. This sugar has a molasses taste, polarizes about 91 degrees and carries about 2 per cent of glucose. In manufacturing the white grade, a liquor of 31 degrees Baumé[76] is first made from raw sugar. This is clarified with ox-blood and filtered through bone-char, after which the clear liquor is boiled at a temperature of 266 degrees Fahrenheit over an open fire until only about 4 per cent of water remains. It is then removed from the fire, a small quantity of dry granulated sugar is added and the mass is stirred with a wooden paddle. Cool, dry, fine-grained sugar is the result. The yellow grade, or _terzira_, as it is called, is made in exactly the same manner, except that no clarifying or filtering is done. The rich molasses odor and taste of this sugar please the popular palate to such an extent that it commands a higher price than white granulated sugar refined by the most modern processes. In fact nearly 75 per cent of the sugar consumed in Rio de Janeiro is terzira. Its manufacture does not require expensive equipment or any great amount of technical skill, hence it appeals to the native merchants and confectioners.

Recently the government has put forth some effort to encourage and improve the sugar industry, but so far without much success. A law was passed in 1875 guaranteeing a return of 7 per cent upon the money expended in constructing central factories, a given number being allowed each state. This act was modified some years later and the rate of interest reduced to 6 per cent, but as the refunding period was longer it met with more favor than the first and a number of concessions were granted. In 1889 the state of Pernambuco appropriated a sum equal to $135,000.00 gold to be divided among forty factories, with the understanding that repayment was to be begun after the harvesting of the third crop and extended over a period of twenty years. All this legislation had no definite result.

A few years ago, a combination of the producers was formed for the purpose of maintaining a high price for domestic sugar by setting aside a certain fixed amount for export. At first this was 20 per cent, but it was afterward increased to 40 per cent. The plan, however, was ineffectual. A heavy import duty (about 5.86 cents per pound) prohibits the bringing in of foreign sugars, so that Brazil must provide for her requirements within her own borders.

Accurate information concerning production, distribution and prices is hard to obtain. Bad transportation facilities, diversity of customs regulations between the states, and the vast number of small producers who sell to the consumer direct, make the compilation of dependable data almost an impossibility. The statistics that are submitted, therefore, are approximative.

Brazil’s sugar exports grow less and less. The United States no longer depends upon her for supplies, so that the outlook for the industry in Brazil is not bright at the present time. Modern refining methods are not regarded with favor by the people and any considerable extension in production seems remote.

PRODUCTION IN BRAZIL

1891 185,000 tons
1892 200,000 ”
1893 275,000 ”
1894 275,000 ”
1895 225,000 ”
1896 210,000 ”
1897 205,000 ”
1898 151,500 ”
1899 175,000 ”
1900 256,460 ”
1901 312,957 ”
1902 254,693 ”
1903 187,500 ”
1904 197,000 ”
1905 195,000 ”
1906 275,000 ”
1907 215,000 ”
1908 180,000 ”
1909 248,000 ”
1910 253,000 ”
1911 287,000 ”
1912 235,000 ”
1913 204,000 ”
1914 203,394 ”
1915 240,000 ”
1916 194,000 ”

BRITISH GUIANA

Guiana, in its widest meaning, is the name given to that part of South America that lies between 8 degrees 40 minutes north and 3 degrees 30 minutes south latitude and 50 degrees and 68 degrees 30 minutes west longitude. This vast territory, about 690,000 square miles in area, comprises Venezuelan Guiana, British Guiana, Dutch Guiana (Surinam), French Guiana (Cayenne), and Brazilian Guiana. The first of these divisions is now part of Venezuela and the last is included in Brazil.

The coast of British Guiana is fringed by low, alluvial flats, the result of deposit by the rivers. Beginning at three feet below high-water mark, these flats extend inland 25 or 30 miles, rising imperceptibly about 15 feet. Beyond is a broad, rolling region of sandy clay formation, 150 feet above sea-level, which runs back to the forest-covered hills. Two ranges of mountains traverse the country from west to east and a third chain forms the southern boundary and the watershed between the Essequibo and the Amazon. The highest mountain peak is Roraima on the western border, 8635 feet.

The rivers of British Guiana and their tributaries form a network of waterways throughout the country and they are practically the only transportation routes from the coast into the interior. The most important are the Essequibo, the Demerara, the Berbice and the Corentyn. The Essequibo has its source in the Acari mountains near the equator at 850 feet above the sea, and it flows north about 600 miles, reaching the Atlantic by an estuary 15 miles wide, in which there are a number of large and fertile islands. At one time sugar cane was grown on four of these islands, but today only one, Wakenaam, has a sugar mill.

For the ten months beginning with October and ending in July, the temperature on the coast is even, as the northeast trade winds keep it down to 80 degrees Fahrenheit on an average, but the cessation of the trades in August and September makes the heat oppressive. Hurricanes are unknown and but little damage is caused in the coast regions by earthquakes, owing to the character of the soil. In the interior the year is divided into one wet and one dry season, but in the low-lying coast country, where the sugar plantations are, there are two wet and two dry periods. The long wet season begins about the middle of April and lasts until August; the long dry period is from September to the end of November. The rainfall varies greatly according to locality; on the coast the yearly average is 80 inches. In 1914 the population was estimated to be 304,089; of these 120,000 were negroes, 124,000 East Indians, 11,600 Portuguese, 4300 Europeans of other nationalities, 6500 aborigines and over 30,000 of mixed race.

Guiana was sighted by Columbus in 1498 and by Alonzo de Ojeda and Amerigo Vespucci in the year following. Vicente Yañez Pinzon is credited with having sailed up some of the rivers in 1500 and Sir Walter Raleigh ascended the Orinoco in 1595 in quest of the mythical city El Dorado. Dutch traders reached Guiana in 1598 and by 1613 they had established several settlements on the coast of Demerara and Essequibo. Meanwhile English and French adventurers were endeavoring to obtain a foothold in Surinam and Cayenne, which they succeeded in doing in 1652. The colony of Essequibo was under the administration of the Dutch West India company from 1621 until 1791, when the company was dissolved. A Dutch settlement established on the Berbice river in 1624 was the beginning of the colony of that name, which was taken under the protection of the States-general of Holland in 1732. Demerara, formerly a dependency of Essequibo, became a separate colony in 1773. In 1781 the three colonies, Essequibo, Demerara and Berbice, were captured by British privateers. The following year they were taken by France, and restored to Holland in 1783. The British took possession a second time in 1796, retaining them for about six years, at the end of which period they passed back into the hands of Holland once more. The British occupied them in 1803 and they were formally ceded to Great Britain in 1815. The three colonies were consolidated into one under the name of British Guiana in 1831.

Essequibo, Berbice and Demerara all produced a considerable amount of sugar during the Dutch régime. The plantations were on coast and river lands that had been diked and drained. Like all sugar-growing countries, this colony was adversely affected by the abolition of slavery, but owing to the success that attended the introduction of coolies from Hindustan, the labor situation never became so acute as it did in many islands of the West Indies. Traffic in African negro slaves was forbidden in 1808. After 1834 the sugar planters sought free laborers in the neighboring islands and in Madeira. Many people who had been deprived of their means of livelihood by the destruction of the vineyards of Madeira by disease settled in British Guiana. The importation of free negroes from British African possessions was sanctioned by the home government in 1840, and between that year and 1865 a large number of slaves taken by British war ships from Cuban and Brazilian slavers were landed in British Guiana, where they found employment as free laborers. This source of labor supply was cut off by the abolition of slavery in Brazil and other countries. In 1867 the importation of free blacks from British Africa was prohibited and the movement to supply laborers from China came to an end. The Chinese experiment was repeated in 1874 and 1878, but never since. The bringing in of British Indians, however, proved a success ever since the time it was first done in 1838. These laborers are indentured for five years, and five years after the expiration of their contract they have the privilege of being taken back to their homes, without charge. During the five years following their contract term they can obtain work as free hands and they may acquire small parcels of land. In fact many of them have become land owners and have settled permanently in the colony. There are also a considerable number who, after having gone back to India, return to British Guiana of their own volition and at their own expense to work as free laborers.

Most of the sugar plantations are found on the seacoast on lands formerly marshy that have been diked and drained either by sluices or by pumping. The plantations along the river banks, too, are on reclaimed lands that have been drained by sluices. In 1911 there were 160,000 acres of reclaimed land in the colony, and 81,000 acres of it were devoted to sugar cane. The plantations are oblong in shape, one end fronting on the sea or the river, as the case may be. Originally they varied in size from 500 to 1000 acres, but in many instances consolidation has taken place. The dike next to the sea is naturally the strongest and most carefully built, while those at the sides and rear are less substantial. As a rule, there is a broad road that runs through the middle of the plantation, with a navigable canal on either side. These canals contain fresh water, salt water and flood waters being kept out by a gate through which excess fresh water may run off at low tide. Short feeder canals run at right angles, and as they are not connected with the drainage canals they may contain salt water if necessary. In crossing a transportation canal, the waters of drainage canals pass underneath through a siphon. Between these transportation canals are the cane fields, from ten to twenty acres in size, and separated from one another by small drainage ditches. The largest transportation canals are between sixteen and twenty feet wide at the top, between twelve and sixteen feet wide at the bottom and four to five feet deep. The smaller transportation canals are twelve feet wide at the top, nine feet wide at the bottom and four to five feet deep. The large drainage canals are fifteen feet wide and four feet deep, and the irrigation ditches are from two to three feet wide and three feet deep.

Before planting cane in virgin soil the trees are cut down, the ground is cleared of grass and weeds, canals are dug, furrows are made at intervals of from six to seven feet, and then the planting is done. A month later weeds are removed, the young shoots are banked and the ground between the furrows is loosened. When five months old the cane is trashed[77] and weeding is done if necessary. After an interval of three months this operation is repeated, and when the cane is a year old the final trashing is done, the harvesting following two weeks afterward.

When the cane has been cut, the ground is loosened once more, the dry leaves are put in the spaces between the furrows and covered with earth, the young cane shoots come up, and in another year the ratoons are ready for harvesting. Two or three ratoon crops are grown on the same land, but as soon as the yield gets too small the ground is left fallow and planting is done elsewhere. Until recently Bourbon cane was the only variety raised in British Guiana. Of late, however, many kinds of seedling cane have been introduced, and today it is estimated that more than one-half of the crop comes from seedling stock. Fertilizing is done with phosphates, guano, potash, sulphate of ammonia and stable manure.

The cane is brought from the fields to the mills by canal in flat-bottomed boats. The equipment in the factories is good, as a whole; crushing is efficiently done and the juices are boiled to grain in vacuum pans.

In addition to 96-degree centrifugals and second sugars, the celebrated “Demerara crystals” are produced. In making the latter the juice is kept acid throughout the process, from one to five per cent being lost through inversion. Chloride of tin is added in the vacuum pan to heighten the yellow color. The greater part of the molasses goes into the manufacture of rum, and a certain quantity, mixed with ground bagasse, finds a market in England as cattle food.

While on virgin soil the yield of cane runs as high as sixty to seventy tons to the acre, the average is about twenty tons per acre, and the extraction of sugar equals 8½ per cent of the weight of the cane. In late years the number of sugar mills has grown less, owing to the merging of many small plants into a few large ones. In 1908 the area planted in cane was 73,471 acres, and there were forty-two plantations, six of them less than 1000 acres, twenty-five over 1000 acres, six over 2000 acres, four over 3000 acres, and one over 7000 acres in size.

Over half of the sugar exported goes to Canada, the remainder being taken by Great Britain and the United States.

As to the future of British Guiana’s sugar industry, early in 1915 a letter was sent by the government secretary of the colony to the West India committee in London in which it is stated that the possible annual crop on suitable sugar lands eastward of the Pomeroon river is not less than 1,000,000 tons, while, if the large virgin alluvial areas to the east of the Pomeroon river and between there and the Venezuelan boundary were brought under cultivation, the maximum total output might reach 2,500,000 tons per annum. This letter was in reply to a communication addressed by the West India committee to the governors of all of the British sugar-growing possessions for the purpose of securing information regarding the possibilities of development of the industry. Hitherto the United Kingdom has been largely dependent upon foreign countries for its sugar supply, and the movement thus set on foot by the West India committee is to urge upon the home government the importance of drawing the entire sugar requirements of the country from its colonies. This of course would mean the establishment of a preferential tariff.

Exports from British Guiana since 1895, in tons of 2240 pounds:

1895-96 101,059
1896-97 107,073
1897-98 100,839
1898-99 96,648
1899-00 84,783
1900-01 94,745
1901-02 105,694
1902-03 120,127
1903-04 125,949
1904-05 101,278
1905-06 121,693
1906-07 120,334
1907-08 99,737
1908-09 117,176
1909-10 101,843
1910-11 108,297
1911-12 83,294
1912-13 83,922
1913-14 103,774
1914-15 113,632
1915-16 110,000[78]

ARGENTINA

The Argentine republic occupies the southeastern extremity of South America, and extends from 21 degrees 55 minutes to 55 degrees 2 minutes south latitude, and from 53 degrees 40 minutes to 73 degrees 17 minutes west longitude. From north to south its length is 2285 miles, and its greatest width is 930 miles. Its area is 1,135,840[79] square miles, and the population, including the nomadic peoples, numbers about 8,000,000.

Physically, the surface of the country comprises three great divisions: the Andes and the high plateaus to the west, the vast plains of the east and the desolate, barren wastes of Patagonia. Only the northern part lies within the latitudes where sugar cane can be grown, and owing to the mountainous character of that region the area available for cane culture is limited. The provinces of Tucumán, Jujuy, Salta, Santa Fé and Corrientes, and the territories of Formosa, Chaco and Missiones produce the entire sugar crop.

Argentina’s great length and the range of altitude within her borders, from the lofty, snow-clad peaks of the Andes eastward to sea-level, give a widely varied climate, upon which the prevailing winds and the mountain barriers exert a further influence. In the extreme north there is a stretch of country extending about ninety miles into the torrid zone and running from the Pilcomayo river, five hundred miles west, to the Chilean border. The eastern part of this region consists of a low, wooded plain where the mean annual temperature is 73 degrees Fahrenheit and the average annual rainfall is 63 inches. The western end is a dry plateau where the temperature drops below 57 degrees Fahrenheit and the rainfall is only about two inches during the year. In the cane-growing district the rainy season is from October to March. At times during the winter the frost is severe enough to partially wither the cane leaves, but it never wholly kills the cane.

Sugar cane was brought to the La Plata region by the Jesuits, and it appears in the records of the Santo Domingo monastery that sugar was manufactured in Tucumán as early as 1670. After the banishment of the Jesuits nearly one hundred years later, the industry quickly declined, in fact as late as 1871 the total production of Argentina did not exceed 1000 tons. Development in Tucumán followed the completion of the railway, which opened outside markets to the planters of the province in 1876. Railway transportation facilities brought in modern factory equipment and machinery. As a result numerous small primitive mills were eliminated and their owners turned to sugar-cane growing.

Stimulated by a heavy protective tariff, the cane-producing area in Tucumán increased from 12,000 to 104,000 acres between 1881 and 1896, and in other provinces the industry made substantial progress. By 1894 the output exceeded the country’s requirements. This led the government to concede an export bounty in 1896, and a syndicate called the Unión Azucarera was formed by the producers, who agreed to deliver to it 60 per cent of their product. From 1896 to 1904 exports of sugar varied from 15,000 to 50,000 tons per annum. Conditions changed, however. The other South American countries would not buy Argentine sugar, the United States had fixed a countervailing duty on all bounty-fed sugars, and Great Britain was contemplating their exclusion entirely. To save the situation, therefore, it was decided to curtail the output, and the following plan was adopted:

An arbitrary amount was fixed as the total production of the factories in operation, and this tonnage was prorated among them according to their capacity. Upon every 100 kilograms (220.46 lbs.) produced in excess of the allotment, a tax equivalent to 48¾ cents[80] was levied, and factories where operations were not started until after the passage of the law were taxed at this rate upon 25 per cent of their output. The fund raised in this way furnished the compensation for the growers who destroyed their cane crops or left them unharvested. A certain sum was applied to the payment of export bounty[81] and the remainder went into the national treasury.

The Brussels convention, by its provision for countervailing duties, nullified the effect of the export bounty and in 1905 the export privileges were withdrawn.

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Something about sugarChapter XIV: Part II: History of the Industry (5)

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