Skip to content

Chapter X

Text size

Leading-Up and Fixing--Setting out the Bench--Relation of Leading
to mode of Fixing in the Stone--Process of Fixing--Leading-Up
Resumed--Straightening the Lead--The "Lathykin"--The
Cutting-Knife--The Nails--The Stopping-Knife--Knocking Up.

You first place your cut-line, face upward, upon the bench, and pin it down there. You next cut two "straight-edges" of wood, one to go along the base line of the section you mean to lead up, and the other along the side that lies next to you on the bench as you stand at work; for you always work _from one side_, as you will soon see. And it is important that you should get these straight-edges at a true right angle, testing them carefully with the set-square. Fig. 46 represents a bench set out for leading-up.

You must now build the glass together, as a child puts together his puzzle-map, one bit at a time, working from the base corner that is opposite your left hand.

But first of all you must place a strip of extra wide and flat lead close against each of your straight-edges, so that the core of the lead corresponds with the outside line of your work.

It will be right here to explain what relation the extreme outside measurement of your work should bear to the daylight sizes of the openings that it has to fill. I think we may say that, whatever the "mouldings" may be on the stone, there is always a flat piece at exact right angles to the face of the wall in which the window stands, and it is in this flat piece that the groove is cut to receive the glass (fig. 47).

Now, as the glazed light has to _fill_ the daylight opening, there must obviously be a piece beyond the "daylight" size to go into the stone. By slipping the glazed light in _sideways_, and even, in large lights, by _bending_ it slightly into a bow, you can just get into the stone a light an inch, or nearly so, wider than the opening; but the best way is to use an extra wide lead on the outside of your light, and bend back the outside leaf of it both front and back so that they stand at right angles to the surface of the glass (fig. 48). By this means you can reduce the size of the panel by almost 1/4 of an inch on each side; you can push the panel then, without either bending or slanting it much, up to its groove; and, putting one side as far as it will go _into_ the groove, you can bend back again into their former place the two leaves of the lead on the opposite side; and when you have done that slide _them_ as far as they will go into _their_ groove, and do the same by the opposite pair. You will then have the panel in its groove, with about 1/4 of an inch to hold by and 1/4 of an inch of lead showing. Some people fancy an objection to this; perhaps in very small windows it might look better to have the glass "flush" with the stone; but for myself I like to see a little _showing_ of that outside lead, on to which so many of the leads that cross the glass are fastened. Anyway you must bear the circumstance in mind in fixing down your straight-edges to start glazing the work; and that is why I have made this digression by mentioning now something that properly belongs to fixing.

Now before beginning to glaze you must stretch and straighten the lead; and this is done as follows (fig. 49--_Frontispiece_).

Hold the "calm" of lead in your left hand, and run the finger and thumb of your right hand down the lead so as to get the core all one way and not at all twisted: then, holding one end firmly under your right foot, take tight hold of the other end with your pliers, and pull with nearly all your force in the direction of your right shoulder. Take care not to pull in the direction of your face; for if you do, and the lead breaks, you will break some of your features also. It is very important to be careful that the lead is truly straight and not askew, otherwise, when you use it in leading, the glass will never keep flat. The next operation is to open the lead with a piece of hard wood, such as boxwood or _lignum-vitae_ (fig. 50), made to your fancy for the purpose, but something like the diagram, which glaziers call a "lathykin" (as I understand it). For cutting the lead you must have a thin knife of good steel. Some use an old dinner-knife, some a palette-knife cut down--either square across the blade or at an angle--it is a matter of taste (fig. 51).

Having laid down your leads A and B (fig. 52), put in the corner piece of glass (No. 1); two of its sides will then be covered, leaving one uncovered. Take a strip of lead and bend it round the uncovered edge, and cut it off at D, so that the end fits close and true against the _core_ of lead A. And you must take notice to cut with a perfectly _vertical_ cut, otherwise one side will fit close and the other will leave a gap.

In fig. 53 A represents a good joint, B a bad one. Bend it round and cut it off similarly at E. Common sense will tell you that you must get the angle correct by marking it with a slight incision of the knife in its place before you take it on to the bench for the final cut.

Slip it in, and push it in nice and tight, and put in piece No. 2.

But now look at your cut-line. Do you see that the inner edges of pieces 2, 3, and 4 all run in a fairly smooth curve, along which a _continuous_ piece of lead will bend quite easily? Leave, then, that edge, and put in, first, the leads which divide No. 2 from No. 3, and No. 3 from No. 4. Now don't forget! the long lead has to come along the inside edges of all three; so the leaf of it will overlap those three edges nearly 1/8 of an inch (supposing you are using lead of 1/4 inch dimension). You must therefore cut the two little bits we are now busy upon _1/8 of an inch short of the top edge of the glass_ (fig. 54), for the inside leads only _meet_ each other; it is only the _outside_ lead that overlaps.

_How the Loose Glass is held in its place while Leading._--This is done with nails driven into the glazing table, close up against the edge of the lead; and the best of all for the purpose are bootmakers' "lasting nails"; therefore no more need be said about the matter; "use no other" (fig. 55).

And you tap them in with two or three sharp taps; not of a hammer, for you do not want to waste time taking up a fresh tool, but with the end of your leading-knife which is called a "stopping-knife" (fig. 56), and which lead workers generally make for themselves out of an oyster-knife, by bending the blade to a convenient working angle for manipulating the lead, and graving out lines in the lower part of the handle, into which they run solder, terminating it in a solid lump at the butt-end which forms an excellent substitute for a hammer.

Now as soon as you have got the bits 1, 2, 3, 4 in their places, with the leads F, G and H, I between them, you can take out the nails along the line K, F, H, M, one by one as you come to them, starting from K; and put along that line one lead enclosing the whole lot, replacing the nails outside it to keep all firm as you work; and you must note that you should look out for opportunities to do this always, whenever there is a long line of the cut-line without any abrupt corners in it. You will thus save yourself the cutting (and afterwards the soldering) of unnecessary joints; for it is always good to save labour where you can without harm to the work; and in this case the work is all the better for it.

Now, when you have thus continued the leading all the way across the panel, put on the other outside lead, and so work on to a finish.

When the opposite, outside lead is put on, remove the nails and take another straight-edge and put it against the lead, and "knock it up" by hitting the straight-edge until you get it to the exact size; at the same time taking your set-square and testing the corners to see that all is at right angles.

Leave now the panel in its place, with the straight-edges still enclosing it, and solder off the joints.

Comments

Log in to leave a comment.