Chapter IV: Japanese Industry

Japan the Great Britain of the Far East—Osaka, the centre of Japanese
industry—Great and small industries—Increase of certain industries
hitherto unknown in Japan: glass and match manufactories,
breweries, etc.—Employment of children—Scale of wages—Length of
labour hours—Cotton-spinning—The larger industries—Recruiting of
workmen and women from the rural districts—Abuses denounced by the
press—Increase of wages throughout Japan.

Nothing delights the Japanese more than to hear their Empire compared to Great Britain, and when we come to think of it there is a certain analogy between the Archipelago of the Rising Sun in the Far East and the British Isles in the West; but the Japanese hope that this resemblance will not end in a mere geographical comparison, but extend to their maritime, commercial and industrial development. To their credit, be it said, they are really working very hard to attain their ideal. One has only to visit Osaka, the Manchester of the Mikado’s Empire, to realize the amazing progress made by the Japanese in the last quarter of the century. This city, which has a population of about half a million souls, is situated midway between Kioto and Kobe, about thirty miles distant, which respectively contain 340,000 and 150,000 inhabitants. About six and a half miles further on is yet another industrial centre, Sakai, with a population of 50,000. This region, which slopes gradually to the Inland Sea, may be described as the heart of Japan, being its main centre of commercial, agricultural and industrial activity, and it is the chief tea-market of the Empire. It was also until 1869 near the political centre; for Kioto was from the end of the eighth century the capital of the Mikados, who removed their Court thither from Nara, where they had previously resided for several centuries.

Industries on a large scale have only been recently introduced into Japan, among the earliest being that of cotton-spinning, established in Osaka in 1882. Before the arrival of the Europeans, and even up to 1880, nearly all the minor trade of the country was divided up into a number of small workshops scattered all over the country. A few large silk manufactories existed, however, in the more important towns, and at Kioto there were some fairly important paper factories, and _saké_-distilleries (wine made from rice); but these were not numerous, and only engaged a very few hands. The official statistics for 1894 disclose the existence of 4,732 families manufacturing the various ceramic products for which Japan is famous, employing about 23,726 people; 4,407 families, giving employment to 14,092 artisans, engaged in the manufacture of lacquer-ware; 81,652 matting and straw-plaiting factories; and lastly 600,444 families working 820,585 looms. From this we see that what might be termed the minor industries of the country are very numerously represented. In these small and independent workshops are produced all those numerous Japanese articles that enjoy a European popularity which they are not likely to lose for a very long time to come, Japan having a monopoly in the production of an infinite number of toys, articles of furniture, paper fans, umbrellas, boxes, screens, and knick-knacks of every description; and it is fortunate it is so, on account of the density of the rural population, and the exceeding smallness of the farms, which are easily cultivated, leaving their proprietors a great deal of leisure on their hands, which they wisely employ in making those countless pretty things that in Europe go by the name of ‘Japanese fancy goods.’ These small workshops now carry on nearly all the art industries of the country, but no Japanese city is now without its tall chimneys, rising quite as conspicuously and unpicturesquely in their suburbs as they do in Europe.

Northward of the cyclopean stone ramparts of the old castle of Osaka stands the enormous Mint, one of the finest establishments of the sort in the world, to the east of which is the Arsenal, where the Japanese turn out all the cannon and guns necessary for the use of their army. At night the horizon is crimson with the ruddy glow of the cotton-mills and other numerous factories. Most of these industries have only been lately introduced into the country, and the fathers of many of those who are engaged in them had no idea even of their existence. The Japanese, for instance, until quite recently, had no conception of the art of glass-blowing. To-day there are several very important glass factories doing a first-class trade at Osaka, glass being now much needed on account of the prevailing use of petroleum lamps, and many people are beginning to use glass in place of the paper screens which have hitherto served the Japanese as windows. Breweries have been established in various parts of the country, and the principal at Osaka produces admirable beer, largely exported, even as far as Vladivostok and Singapore. Brushes of every description, too, are now manufactured in Japan, and exported in great quantities to the United States. I had the pleasure of inspecting one of these brush manufactories at Osaka, which employed 300 men, women and children on the premises, and 900 others in its various branches in the suburbs. I experienced some little difficulty at first in gaining admittance on account of my nationality, and I had even to take an oath that I would not divulge any of the secrets of the trade. This precaution was due to some fear that I might possibly introduce their economical system into France, and thereby do them considerable mischief in the way of competition. A curious fact connected with this particular trade of brushmaking is, that the necessary pigs’ bristles and bone have to be imported, for the excellent reason that St. Anthony’s pet animal is practically non-existent in any part of the Empire, so that the Japanese confine themselves to carving the handles for the infinite number of brushes which they manufacture, and in putting the bristles into the variety of objects that require them. Osaka likewise contains a number of iron-foundries and ship-yards, in which nearly all the small steamers which ply between the islands are constructed. Unfortunately the harbour of Osaka is a very bad one, and, indeed, might almost be described as non-existent, the entrance to the river being very sandy, and the exit seaward hopelessly narrow and exposed to east winds. For this reason the majority of the goods manufactured at Osaka are exported viâ Kobe, where nearly all the great English and American steamers touch, and which is an admirable port. The formation of a large harbour at Osaka was begun in 1899, at a cost of something like £2,000,000, assured by a loan of £1,700,000, issued by the town, in addition to a considerable subvention from the State. A new industry has recently been introduced at Osaka, that of jute carpet-making, which is likely to become very important, an enormous number of very cheap and very pretty carpets having already been exported to the United States and still more recently to England, where, on account of their excellent patterns, durability and extreme cheapness, they have suddenly become extremely popular. The present Exhibition at Paris will no doubt introduce them into France.

The Japanese copper and tin industries have only recently been created, and at present do not employ more than eighty hands. The silk industries are entirely concentrated at Kioto. Mats and other straw goods, which form a very important item of Japanese export, are exclusively made in and about the same city. Undoubtedly the two most important of the modern Japanese industries are cotton-spinning and match-making. In 1889, 10,165,000 gross of matches, costing £184,000, were produced. In 1894, the figures stood at 18,721,000 gross, valued at £406,800, since when this industry has gone on increasing by leaps and bounds. Matches, as may well be imagined, are very cheap throughout the country, and you can buy two boxes containing each about sixty for five rin, or a half-sen, _i.e._, half a farthing.

Nothing can be more interesting than a visit to one of these great match factories, which exclusively employ women and children, the latter being sometimes under six years of age. Wages, when compared with those of Europe, are very trifling, the highest average being 15 sen, or about 3¾d., per diem. Some of the girls get a little more for pasting on the labels, which requires considerable skill, and the women who put the matches in the boxes are paid 4½d. Very clever workwomen, who by the sheer delicacy of their touch are able to tell to a match, without the trouble of counting them, how many go to a box, are paid 7d. Some objection has been made to the employment of so many infants, but their mothers do not seem to object, for in the first place the children add a farthing or so to the general fund, and in the second they are able to keep them about them, which no doubt saves them much anxiety. Very few men are engaged in these match manufactories. The match-boxes are nearly all made by the workpeople at home in their off-hours, and also in certain workshops set apart for their manufacture. Japanese matches are exported in great quantities to Hong-Kong, China and India.

The cotton looms are located in stone buildings erected on Manchester models, and employ many thousands of hands. The following Custom-house statistics will give an excellent idea of the progress of this industry:

─────────────────┬─────────────────┬─────────────────────────────────── │ Importation of │ Spun Cotton. │ Raw Cotton into │ │ Japan. │ ─────────────────┼─────────────────┼─────────────────┬───────────────── 〃 │ 〃 │Exportation from │Importation into │ │ Japan. │ Japan. ─────────────────┼─────────────────┼─────────────────┼───────────────── │ _Tons._ │ _Tons._ │ _Tons._ 1894 │ 64,071│ 2,067│ 9,350 1895 │ 84,739│ 2,362│ 8,661 1896 │ 99,108│ 7,677│ 11,810 1897 (10 months) │ 117,710│ 20,274│ 7,185 ─────────────────┴─────────────────┴─────────────────┴─────────────────

From the above it will be remarked that Japan, in a relatively very short time, from being almost exclusively an importer of cotton goods, now exports them to foreign markets, and with good results. The Custom-house declared in 1898 £1,109,600 worth of cotton, or 20,269 tons of exports, and £734,400, or 7,185 tons of imports. The statistics of the Japanese Cotton Spinners’ Union record the following figures:

───────────┬───────────┬───────────┬───────────┬───────────┬───────────
│ Mills. │ No. of │ Workmen. │Workwomen. │Production
│ │ Looms. │ │ │ of Spun
│ │ │ │ │ Cotton.
───────────┼───────────┼───────────┼───────────┼───────────┼───────────
│ │ │ │ │ _Tons._
31 Dec.,│ 30│ 227,895│ 4,089│ 10,330│ 18,798
1890│ │ │ │ │
31 Dec.,│ 47│ 580,945│ 9,650│ 31,140│ 68,106
1895│ │ │ │ │
31 Dec.,│ 61│ 839,387│ 13,447│ 43,367│ 97,435
1897│ │ │ │ │
31 Oct.,│ 61│ 1,233,661│ 13,447│ 43,367│ 97,829
1898│ │ │ │ │
───────────┴───────────┴───────────┴───────────┴───────────┴───────────

Nearly half of this cotton is manufactured at Osaka, the rest at Kobe, and at Okyama, on the Inland Sea, to the west, and at Yokkaichi, Nagoya and Tokio, to the east. The conclusion of the late Chinese War gave a great impulse to the cotton industries in Japan, and necessitated the construction of new and much larger establishments, and the enlargement of those already in existence, so that it is calculated that before long over a million and a half looms will be in activity in various parts of the country. These very important industries, it must be remembered, are not subsidized by foreign capital, or under the direction of foreigners; they are purely and absolutely Japanese; up to the present, however, nearly all the plant has been imported from England and America.

Until 1897 employers of labour had a good deal of trouble in obtaining workmen. The townspeople, being engaged in a great many small industries of their own, were not willing to abandon them for work which was not likely to prove as remunerative as their own; in consequence of this the country districts had to be ransacked for hands, and nearly all the girls employed in the factories of Osaka are the daughters of small farmers. They are lodged and boarded by the various companies in buildings erected expressly for the purpose, a percentage being deducted from their wages for their keep. Certain abuses having arisen in their management, a leading local newspaper, published in English, but really owned and edited by Japanese, in 1897 called attention to the same in a series of articles, violently attacking the working organization of the Osaka cotton-mills. The lodgings of the workwomen were, it was stated, exceedingly unhealthy; and as to the morals of the women employed, the less said about them the better. Then, again, the agents who engaged these young women were accused of doing so under false promises, and it was said they even went so far as to intercept their correspondence with their homes. The editor furthermore condemned in the severest terms the employment of extremely young children.

These articles attracted a great deal of attention, and contained doubtless a certain amount of truth, not unmingled, however, with considerable exaggeration. The Japanese employers of labour are, it should be remarked, after all in very much the same position in which our own were some fifty or sixty years ago. As to the moral tone of the workgirls, it is doubtless neither better nor worse than it is in the great manufacturing centres of Europe and America. At Moscow a manufacturer informed me that the morals of his workgirls were very bad, and at Shanghai another gentleman related to me things on the same subject best left unpublished. The working hours are not longer in Japan than they were in Europe thirty or forty years ago. They never exceed twelve hours a day, from which half an hour must be deducted for the midday meal. Nevertheless, it is excessive, especially when we remember that the week’s work is divided into two parts, one half the hands working all night and the other all day, so that the looms are never at rest. Then they have only two off-days in the month, on the first and the fifteenth; and there are only four special holidays in the year, the three first days in the New Year, and the Emperor’s birthday. Even the first and the fifteenth are not observed if there is a press of work. If these hours appear too long, it must not be forgotten that the Japanese workman, like his brother worker in the South of Europe, does not labour with the intensity that distinguishes the Englishman or the American. As to the employment of women, they are only engaged in the match factories, and their work is of the lightest.

Nevertheless, attention in Japan is being directed towards these two very important questions, which will, doubtless, sooner or later, receive proper attention and be modified. Wages are already rising, as the workpeople begin to understand their worth and their own interests, and to know how to protect them. A danger to which the Japanese industries are exposed is undoubtedly due to a diminution of capital, the result of over-production after the late war, which brought about much the same phase that occurred in the commercial history of Germany after the Franco-German War. However, the financial crisis of 1898 and the competition recently created at Shanghai have created a certain degree of anxiety concerning the immediate future of Japanese industry; but, on the other hand, the magnificent results obtained in such a surprisingly short time, and the courageous manner in which this industrious people have overcome the many difficulties which beset them in the earlier stages of their career, must not be forgotten.