Chapter XLIV: Section II: Of Operations on METALS (2)
The Regulus obtained by the former process consists altogether of the Silver contained in the ore, alloyed with the other metals that happened to be mixed therewith in its mineral state, and a good deal of the Lead that was added to precipitate the Silver. The operation of the cupel may be considered as the sequel of that process, being intended only to reduce into a scoria whatever is not Gold or Silver. Lead being of all metals that which vitrifies the most easily, which most promotes the vitrification of the rest, and the only one which, when vitrified, penetrates the cupel, and carries along with it the other metals which it hath vitrified, is consequently the fittest for that purpose. We shall see in its place, that Bismuth hath the same properties with Lead, and may be substituted for it in this operation.
Care must be taken to chuse a cupel of a proper capacity. Indeed it should rather be too big than too little: because the operation is no way prejudiced by an excess in its size; whereas, if it be too small, it will be over-dosed with Lead, and at last the litharge, which destroys every thing, will corrode its cavity, and eat holes through the very body of the vessel. Add, that the ashes, of which the cupel is made, being once glutted with litharge, absorb it afterwards but slowly, and that the quantity of this vitrified litharge, becoming too great to be contained in the substance of the vessel, exsudes through it, and drops on the floor of the muffle, which it corrodes and renders unequal; and moreover solders to it the vessels set thereon. It may be laid down as a general rule for determining the size of a cupel, that it weigh, at least, half as much as the metallic mass to be refined in it.
It is also of the utmost consequence that the cupel be well dried before the metal be put into it. In order to make sure of this point, it must be kept red-hot for a certain time, as is above directed: for though to the sight and to the touch it may appear very dry, it nevertheless obstinately retains a small matter of moisture, sufficient to occasion the loss of some of the metal; which, when it comes to melt, will be thereby spirited up, in the form of little globules, to the very roof of the muffle. The cupels that stand most in need of an intense heat to dry them, are those chiefly in whose composition wood-ashes are employed: for whatever care be taken to lixiviate those ashes before they are used, they will still retain a little alkaline salt; and that, we know, is very greedy of moisture, will not part entirely with it, but by the means of a violent calcination, and presently re-imbibes it when exposed to the air.
A little Phlogiston also may still be left in the ashes of which the cupels are made; and that is another reason for calcining them before they are used. By this means the remaining Phlogiston is dissipated, which might otherwise combine with the litharge during the operation, reduce it, and occasion such a ferment in the matter as to make some of it run over; to these inconveniencies, which any remainder of moisture or Phlogiston may produce, we must add the cracks and flaws, which are very incident to cupels not perfectly freed from both those matters.
It is of no less importance to the success of this operation, that a due degree of heat be kept up. In the process we have described the marks which shew the heat to be neither too strong nor too weak; when it exceeds in either of these respects it may be known by the following signs.
If the fume emitted by the Lead rise like a spout to the roof of the muffle; if the surface of the melted metal be extremely convex, considering the quantity of the mass: if the cupel appear of such a white heat, that the colour communicated thereto by the imbibed scoria cannot be distinguished: all these shew that the heat is too great, and that it ought to be diminished. If, on the contrary, the vapours only hover, as it were, over the surface of the metal; if the melted mass be very flat, considering its quantity; if its ebullition appear but faint; if the _scoriæ_, that appear like little fiery drops of rain, have but a languid motion; if the scoria gather in heaps, and do not penetrate the cupel; if the metal be covered with it as with a glassy coat; and, lastly, if the cupel look dull; these are proofs that the heat is too weak, and ought to be increased.
The design of this operation being to convert the Lead into litharge, and to give it sufficient time and opportunity to scorify and carry off with it whatever is not Gold or Silver; the fire must be kept up to such a degree that the Lead may easily be turned into litharge, and yet that litharge not be absorbed too hastily by the cupel, but that a small quantity thereof may all along remain, like a ring, round the melted metal.
The fire is to be gradually increased as the operation draws nearer to its end: for, as the proportion of the Lead to the Silver is continually lessening, the metallic mass gradually becomes less fusible; while the Silver defends the Lead mixed with it from the action of the fire, and prevents its being easily converted into litharge.
When the operation is finished, the cupel must still be left under the muffle, till it has imbibed all the litharge, to the end that the bead of Silver may be easily taken out: for, without this precaution, it would stick so fast as not to be removed, but by breaking off part of the cupel along with it. Care must also be taken to let this bead of Silver cool gradually, and be perfectly fixed, before you draw it from under the muffle; for if you expose it at once to the cold air, before it be fixed, it will swell, shoot into sprigs, and even dart out several little grains to a considerable distance, which will be lost.
If the bead appear to have a yellowish tinge, it is a sign that it contains a great deal of Gold, which must be separated from it by the methods to be hereafter shewn.
It is proper to observe, that there is scarce any Lead that does not contain some Silver; too little perhaps to defray the charges necessary to separate it, yet considerable enough to lead us into an error, by mixing with the Silver obtained from an ore, and increasing its weight. And therefore, when the operations above described are applied to the assaying of an ore, in order to know how much Silver it yields, it is previously necessary to examine the Lead to be used, and to ascertain the quantity of Silver it contains, which must be deducted from the total weight of the bead of Silver obtained by purifying it in this manner.
Silver may be separated from its ore, and at the same time refined, by the single operation of the cupel, without any previous scorification with Lead. In order to do this, you must pound the ore; roast it, to dissipate all its volatile parts; mix it with an equal quantity of litharge, if it be refractory; divide it into five or six parcels, wrapping each in a bit of paper; weigh out eight parts of granulated Lead for one of ore, if it be fusible, and from twelve to sixteen, if it be refractory; put one half of the Lead into a very large cupel under the muffle; add thereto one of the little parcels of ore, when the Lead begins to smoke and boil; immediately slacken the fire a little; continue the same degree of heat till you perceive that the litharge formed round the metal, and on its surface, begins to look bright; then raise the fire; add a fresh parcel of ore; continue proceeding in the same manner till you have put in all the ore; then add the remaining half of the granulated Lead, and conduct the succeeding part of the operation in the same manner as that of cupelling.
In this operation it is necessary that the fire be not too strongly urged, and that it be diminished every time you add a fresh parcel of ore; that so the Lead and the litharge may have time to dissolve, scorify, and carry off into the pores of the cupel, all the adventitious matters with which your Silver may be mixed. Notwithstanding this precaution, when the ore is refractory, there often gathers in the cupel a great quantity of scoria, together also with some of the ore that could not be dissolved and scorified. It is with a view to remedy this inconvenience that the second moiety of the Lead is added towards the end, which completes the dissolution and scorification of the whole; so that by means thereof no scoria, or very little, is left in the cupel at the end of the operation.
The operation of the cupel is chiefly used to purify Silver from the alloy of Copper; because this metal, being more fixed and harder to calcine than other metallic substances, is the only one that remains united with Silver and Lead, after roasting and scorification with Lead. It requires no less than sixteen parts of the Lead to destroy it in the cupel, and separate it from Silver. It melts into one mass with the Lead; and the glass produced by these two metals, deprived of their phlogiston, inclines to a brown or a black colour; by which appearance chiefly we know that our Silver was alloyed with Copper.
PROCESS III.
_To purify Silver by Nitre._
Granulate the Silver you intend to purify, or reduce it to thin plates; put it into a good crucible; add thereto a fourth part in weight of very dry pulverized Nitre, mixed with half the weight of the Nitre of calcined Wine-lees, and about a sixth part of the same weight of common glass in powder. Cover this crucible with another crucible inverted; which must be of such a size that its mouth may enter a little way into that of the lower one, and have its bottom pierced with a hole of about two lines in diameter. Lute the two crucibles together with clay and Windsor-loam. When the lute is dry, place the crucibles in a melting furnace. Fill the furnace with charcoal, taking care however that the fuel do not rise above the upper crucible.
Kindle the fire, and make your vessels of a middling-red heat. When they are so, take up with the tongs a live-coal, and hold it over the hole of the upper crucible. If you immediately perceive a vivid splendour round the coal, and at the same time hear a gentle hissing noise, it is a sign that the fire is of a proper strength; and it must be kept up at the same degree till this phenomenon cease.
Then increase the fire to the degree requisite to keep pure Silver in fusion; and immediately after take your vessels out of the furnace. You will find the Silver at the bottom of the lower crucible, covered with a mass of Alkaline scoria of a greenish colour. If the metal be not rendered perfectly pure and ductile by this operation, it must be repeated a second time.
_OBSERVATIONS._
The purification of Silver by Nitre, as well as the process for refining it on the cupel, is founded on the property which this metal possesses of resisting the force of the strongest fire, and the power of the most active solvents, without losing its phlogiston. The difference between these two operations consists wholly in the substances made use of to procure the scorification of the imperfect metals, or semi-metals, that may be combined with the Silver. In the former this was obtained by Lead, and here it is effected by Nitre. This Salt, as we have shewn, hath the property of calcining and quickly destroying all metallic substances, by consuming their phlogiston, except the perfect metals, Gold and Silver, which alone are able to resist its force. This method may therefore be employed to purify Gold as well as Silver, or indeed both the two mixed together.
In this operation the Nitre is gradually alkalizated, as its Acid is consumed with the phlogiston of the metallic substances. The Alkaline Salt and pounded glass are added, with a view to promote the fusion of the metalline calces, as fast as they are formed, and to fix and retain the Nitre, which, as we shall presently see, is apt to fly off in a certain degree of heat.
The precaution of covering the crucible with another crucible inverted, which hath only a small hole in its bottom, is designed to prevent any of the Silver from being lost in the operation: for when the Nitre comes to be acted on by a certain degree of heat, and especially when it deflagrates with any inflammable matter, part of it flies off, and so rapidly too as to be capable of carrying off with it a good deal of the Silver. The little hole left in the covering crucible is necessary for giving vent to the vapours, which rise during the deflagration of the Nitre, as they would otherwise open themselves a passage by bursting the vessels. After the operation this vent-hole is found beset with many little particles of Silver, which would have been lost if the crucible had not been covered.
If you should observe, during the detonation of the Nitre, that a great many vapours issue through the vent-hole with a considerable hissing noise, even without applying the coal, you must take it for a sign that the fire is too brisk, and accordingly check it; else a great deal of the Nitre will be dissipated, and with it much Silver.
You must observe to take the Silver out of the fire as soon as it is in fusion: for if you neglect this, the Nitre being entirely dissipated or alkalizated, the calces of the metals destroyed by it may possibly recover a little phlogiston, communicated either by the vapours of the charcoal, or by little bits of coal accidentally falling into the crucible; by which means some portion of those metals being reduced will mix again with the Silver, prevent its having the desired degree of purity and ductility, and oblige you to begin the operation afresh.
PROCESS IV.
_To dissolve Silver in_ Aqua Fortis, _and thereby separate it from every other metalline substance. The Purification of_ Aqua Fortis. _Silver precipitated by Copper._
The Silver you intend to dissolve being beaten into thin plates, put it into a glass cucurbit; pour on it twice its weight of good precipitated _aqua fortis_; cover the cucurbit with a piece of paper, and set it on a sand-bath moderately heated. The _aqua fortis_ will begin to dissolve the Silver as soon as it comes to be a little warm. Red vapours will rise; and from the upper surfaces of the Silver there will seem to issue streams of little bubbles, ascending to the top of the liquor, between which and the Silver they will form, as it were, a number of fine chains: this is a sign that the dissolution proceeds duly, and that the degree of heat is such as it ought to be. If the liquor appear to boil and be agitated, a great many red vapours rising at the same time, it is a sign that the heat is too great, and should be lessened till it be reduced to the proper degree indicated above: having obtained that, keep it equally up till no more bubbles or red vapours appear.
If your Silver be alloyed with Gold, the Gold will be found, when the dissolution is finished, at the bottom of the vessel in the form of a powder. This solution must now be decanted while it is yet warm; on the powder pour half as much fresh _aqua fortis_ as before, and make it boil; again decant this second _aqua fortis_, and repeat the same a third time; then with fair water wash the remaining powder well: it will be of a brown colour inclining to red. In the observations we shall show how the Silver is to be separated from the _aqua fortis_.
_OBSERVATIONS._
All the processes on Silver already delivered, whether for extracting it from its ores, or for refining it, either by the Cupel or by Nitre, are applicable to Gold also. And if Silver be alloyed with Gold before it undergo those several operations, it will still remain alloyed therewith after them, in the same manner, and in the same quantity; because both metals bear them equally. All therefore that can be expected from those several assays, is the separation of every thing that is neither Silver nor Gold from these two metals. But in order to separate these two from each other, recourse must be had either to the process laid down under the head of Gold, or to that here described, which is the most commodious, the most usual, and known by the names of _Quartation_ and the _Parting Assay_.
_Aqua fortis_ is the true solvent of Silver, and is utterly incapable of dissolving the least atom of Gold. If therefore a mass consisting of Gold and Silver be exposed to the action of _aqua fortis_, that Acid will dissolve the Silver contained in the compound, without touching the Gold, and the two metals will be separated from each other. This method of parting them is just the reverse of that described before under the head of Gold, which is effected by the means of _aqua regis_.
To the success of this separation, by means of _aqua fortis_, several conditions are essentially necessary. The first is, that the Gold and Silver be in due proportion to each other; that is, there must be at least twice as much Silver as Gold in the metalline mass, otherwise the _aqua fortis_ will not be able to dissolve it, for the reason formerly given. If therefore the mass contain too little Silver, it must either be melted down again, and a proper quantity of Silver added; or else, if the Gold be in a sufficient proportion to the Silver, they may be parted by means of _aqua regis_.
Secondly, it is necessary that the _aqua fortis_ employed in this operation be absolutely pure, and free from any taint of the Vitriolic or Marine Acid: for, if it be adulterated with the Vitriolic Acid, the Silver will precipitate as fast as it dissolves, and so the precipitated Silver will again mix with the Gold. If the _aqua fortis_ contain any of the Marine Acid, the Silver will be precipitated in that case also; and this inconvenience will be attended with another, namely, that the menstruum, being partly an _aqua regis_, will dissolve some of the Gold. You must therefore be very sure that your _aqua fortis_ is pure, before you set about the operation. In order to discover its quality, you must try it by dissolving, in a small portion thereof, as much Silver as it will take up: if the _aqua fortis_ grow opaque and milky as it dissolves the Silver, it is a sign it contains some foreign Acid, from which it must be purified.
In order to effect this, let the portion of _aqua fortis_ used for the above trial stand to settle: the white milky part will gradually fall to the bottom of the vessel. When it is all fallen, gently decant the clear liquor, and pour a few drops of this decanted solution of Silver into the _aqua fortis_ which you want to purify. It will instantly become milky. Let the white particles precipitate as before, and then add a few more drops of your solution of Silver. If the _aqua fortis_ still become milky, let it precipitate again, and repeat this till you find that a drop of your solution of Silver, let fall into this _aqua fortis_, does not make it in the least turbid. Then filter it through brown paper, and you will have an _aqua fortis_ perfectly fit for the Parting Assay.
The white particles that appear and settle to the bottom, on dissolving silver in an _aqua fortis_ adulterated with a mixture of some foreign Acid, are no other than that very Silver, which is no sooner dissolved by the Nitrous Acid than it deserts that solvent to unite with the Vitriolic or Marine Acid, wherewith it has a greater affinity, and falls to the bottom with them. And this happens as long as there remains in the _aqua fortis_ a single atom of either of those two Acids.
When therefore your _aqua fortis_ hath dissolved as much Silver as it is capable of taking up, and when all the white particles formed during the dissolution are settled to the bottom, you may be assured that the portion which remains clear and limpid is a solution of Silver in an exceeding pure _aqua fortis_. But if the solution of Silver thus depurated be mixed with an _aqua fortis_ adulterated with the Vitriolic or Marine Acid, a like precipitation will immediately ensue, for the reasons above given, till the very last particle of the heterogeneous Acid contained in the _aqua fortis_ be precipitated.
_Aqua fortis_ purified by this method contains no extraneous substance whatever, except a small portion of Silver; so that it is very fit for the parting process. But if it be intended for other chymical purposes, it must be rectified in a glass retort with a moderate heat, in order to separate it from the small portion of Silver it contains, which will remain at the bottom of the retort.
The third condition necessary to the success of this operation is, that your _aqua fortis_ be neither too aqueous, nor too highly concentrated. If too weak, it will not act upon the Silver: and the consequence will be the same if it be too strong. Both these inconveniencies are easily remedied: for in the former case part of the superfluous phlegm may be drawn off by distillation; or a sufficient quantity of much stronger _aqua fortis_ may be mixed with that which is too weak: and, in the latter case, very pure rain water, or a weaker _aqua fortis_, may be mixed with that which is too strong.
You may satisfy yourself whether or no your _aqua fortis_ hath the requisite degree of strength, by dissolving therein a thin plate consisting of one part Gold and two or three parts Silver; which plate must be rolled up in form of a paper coffin. If, when all the Silver contained in the plate is dissolved, the Gold remains in the form of the coffin, it is a sign that your solvent has a due degree of strength. If, on the contrary, the Gold be reduced to a powder, it is a proof that your _aqua fortis_ is too strong, and ought to be weakened.
The Gold remaining after the dissolution of the Silver must be melted in a crucible with Nitre and Borax, as hath already been said under the process for parting Gold and Silver by means of _aqua regis_. As to the Silver which remains dissolved in the _aqua fortis_, there are several ways to recover it.
The most usual is to precipitate it by the interposition of Copper, which hath a greater affinity than Silver with the Nitrous Acid[7]. For this purpose the solution is weakened by adding twice or thrice as much very pure rain water. The cucurbit containing the solution is set on a sand-bath gently heated, and very clean plates of copper put into it. The surfaces of these plates are soon covered with little white scales, which gradually fall to the bottom of the vessel, as they come to be collected in quantities. It is even proper to strike the cucurbit gently now and then, in order to shake the scales of Silver from the copper plates, and so make room for a new crop.
[7] See the Table of Affinities, Column IV.
The _aqua fortis_ parts with the Silver by degrees only, as it dissolves the Copper; and therefore the liquor gradually acquires a blueish green colour as the precipitation advances. This precipitation of the Silver is to be continued as long as any remains dissolved in the _aqua fortis_: you may be sure that your liquor contains no more Silver, if the surface of a fresh plate of Copper laid therein remain clean and free from ash-coloured or greyish particles: or if one drop of a solution of Sea-salt let fall into it produce no white or milky cloud.
The precipitation being finished, the liquor is to be gently poured off from the precipitated Silver, which must be rinsed in several waters, and even made to boil therewith, in order to free it wholly from the dissolved Copper. The Silver thus well washed must be thoroughly dried, mixed with a fourth part of its weight of a flux compounded of equal parts of Nitre and calcined Borax, and then melted in a crucible. On this occasion care must be taken to raise the fire gently and gradually, till the Silver be brought to fusion.
With what accuracy soever the precipitated Silver be washed, in order to free it from the solution of Copper, yet the Silver will always be found alloyed with a small portion of the Copper: but then this Copper is easily destroyed by the Nitre, with which the Silver is afterwards melted; so that the latter metal remains perfectly pure after the operation.
Though the Silver be not previously cupelled, but be alloyed with other metallic substances at the time it is thus dissolved, yet the dissolving, precipitating, and fusing it with Nitre, would be sufficient to separate it accurately from them all, and refine it to a degree of purity equal to that obtained by the cupel.
The Copper that remains dissolved in the _aqua fortis_, after the precipitation of the Silver, may in like manner be precipitated by Iron, and, as it retains a small portion of Silver, ought not to be neglected when these operations are performed on considerable quantities.
In the two next processes we shall shew two other methods of separating Silver from _aqua fortis_.
PROCESS V.
_To separate Silver from the Nitrous Acid by Distillation. Crystals of Silver. The Infernal Stone._
Into a large, low, glass body put the solution of Silver, from which you intend to separate the Silver by distillation. To this body fit a tubulated head provided with its stopple. Set this alembic in a sand-bath, so that the body may be almost covered with sand: apply a receiver, and distil with a moderate heat, so that the drops may succeed each other at the distance of some seconds. If the receiver grow very hot, check the fire. When red vapours begin to appear, pour into the alembic, through the hole in its head, a fresh quantity of your solution of Silver, first made very hot. Continue distilling in this manner, and repeating the addition of fresh liquor, till all your solution be put into the alembic. When you have no more fresh solution to put in, and when, the phlegm being all come over, red vapours begin again to appear, convey into the alembic half a dram or a dram of tallow, and distil to dryness; which being done, increase your fire so as to make the vessel containing the sand-bath red-hot. In the alembic you will find a calx of Silver, which must be melted in a crucible with some soap and calcined wine-lees.
_OBSERVATIONS._
A low cucurbit is recommended for this operation, to the intent that the particles of the Nitrous Acid, which are ponderous, may the more easily be carried up and pass over into the receiver. For the same reason the cucurbit is directed to be almost wholly covered with sand, lest otherwise the acid vapours should be condensed about that part of the cucurbit, which, being out of the sand, would be much cooler than that which is encompassed therewith, and from thence should fall back again to the bottom; by which means the distillation would certainly be retarded, and the vessel probably be broken.
Notwithstanding these precautions the vessels are liable to break in such distillations; especially when they contain a great deal of liquor. With a view, therefore, to prevent this accident, we ordered that the whole quantity of the solution of Silver to be distilled should not be put at once into the alembic. The little bit of tallow, added towards the end of the operation, is intended to hinder the metal from adhering closely to the vessel, as it would otherwise do, when all the moisture is dissipated.
The Soap and Fixed Alkali mixed with the Silver to flux it, after its separation from the _aqua fortis_ in this way, serve to absorb such of the most fixed particles of the Acid as may still remain united with the metal.
If the distillation be stopped when part of the phlegm is drawn off, and the liquor be then suffered to cool, many crystals will shoot therein, which are a Neutral Salt constituted of the Nitrous Acid and Silver. If the distillation be carried further, and stopped when near its conclusion, the liquor being then suffered to cool will wholly coagulate into a blackish mass called the _Infernal Stone_.
This way of separating Silver from its solvent is attended with the advantage of saving all the _aqua fortis_, which is excellent, and fit to be employed in other operations.
PROCESS VI.
_To separate Silver from the Nitrous Acid by Precipitation._ Luna Cornea. Luna Cornea _reduced_.
Into your solution of Silver pour about a fourth part in weight of Spirit of Salt, solution of Sea-salt, or solution of Sal Ammoniac. The liquor will instantly become turbid and milky. Add twice or thrice its weight of fair water, and let it stand some hours to settle. It will deposite a white powder. Decant the clear liquor, and on the precipitate pour fresh _aqua fortis_, or Spirit of Salt, and warm the whole on a sand-bath with a gentle heat for some time. Pour off this second liquor, and boil your precipitate in pure water, shifting it several times, till the precipitate and the water be both quite insipid. Filter the whole, and dry the precipitate, which will be a _Luna Cornea_, and must be reduced in the following manner.
Smear the inside of a good crucible well with soap. Put your _Luna Cornea_ into it; cover it with half its weight of Salt of Tartar, thoroughly dried and pulverized; press the whole hard down; pour thereon as much oil, or melted tallow, as the powder is capable of imbibing; set the crucible thus charged, and close covered, in a melting furnace, and, for the first quarter of an hour, make no more fire than is necessary to make the crucible moderately red: after that raise it so as to melt the Silver and the Salt, throwing into the crucible from time to time little bits of tallow. When it ceases to smoke, let the whole cool; or pour it into a hollow iron cone, warmed and tallowed.
_OBSERVATIONS._
The process here delivered furnishes us with the means of procuring Silver in a degree of purity which is not to be obtained by any other method of treating it whatever. That which is refined on the cupel always retains a small portion of Copper, from which it cannot possibly be separated in that way: but if it be dissolved in _aqua fortis_, and precipitated thence in a _Luna Cornea_ by the Marine Acid, the precipitate will be an absolutely pure Silver, unalloyed with that small portion of Copper which is retained on the cupel. The reason of this effect is, that the Copper remains as perfectly dissolved in Spirit of Salt and in _aqua regia_ as in _aqua fortis_: so that when the Silver, and the Copper with which it is alloyed, are dissolved together in the Nitrous Acid, if the Acid of Sea-salt be mixed with the solution, part of this latter Acid unites with the Silver, and therewith forms a new compound, which not being soluble in the liquor, falls to the bottom. The other part of the Acid mixing with the Nitrous, forms an _aqua regis_, in which the Copper remains dissolved, without separating from it.
Fresh Acid is poured on the precipitated calx of Silver, in order to complete the solution of the small portion of Copper that may have escaped the action of the first solvent. It is indifferent whether the Spirit of Salt or the Spirit of Nitre be employed for this purpose, because they both dissolve Copper alike, and because Silver precipitated by Spirit of Salt is not soluble in either.
After this it is necessary to wash the precipitate well with pure water, in order to free it entirely from the particles of _aqua fortis_ adhering to the Silver; because they may possibly contain something of Copper, which would mix with the Silver in melting, and taint its purity.
If this precipitate of Silver be exposed to the fire, unmixed with any other substance, it melts as soon as it begins to be red; and, if the fire be increased, part thereof will be dissipated in vapours, and the rest will make its way through the crucible. But being poured out as soon as melted, it coagulates into a cake of a purplish red colour, semi-transparent, ponderous, and in some degree pliable, especially if it be very thin. It bears some resemblance to horn, which hath occasioned it to be called _Luna Cornea_.
As _Luna Cornea_ is not soluble in water, recourse must be had to fusion, in order to reduce it, by separating from the Silver those acids which give it the above-mentioned properties. Fixed Alkalis and fatty matters are very fit to produce that separation.
We directed that the inside of the crucible, in which the reduction is to be made, should be carefully smeared with soap, and that the _Luna Cornea_ should be quite covered with a Fixed Alkali and fat, to the end that when the heat is strong enough to dissipate it in vapours, or to attenuate it so as to render it capable of penetrating the crucible, it may be forced to pass through matters qualified to absorb its Acid, and reduce it.
_Luna Cornea_ may also be reduced by being melted with such metalline substances as have a greater affinity than Silver with the Acids wherewith it is impregnated. Of this kind are Tin, Lead, Regulus of Antimony: but the _Luna Cornea_ rushes so impetuously into conjunction with those metalline substances, that a vast many vapours arise, and carry off with them part of the Silver: if therefore you chuse to effect the reduction by the interposition of such metalline substances, you must employ a retort instead of a crucible.
But this method is attended with another inconvenience; which is, that some part of those metalline substances may unite with the Silver, and adulterate it: for which reason it is best to keep to the method first proposed.
PROCESS VII.
_To dissolve Silver, and separate it from Gold, by Cementation._
Mix thoroughly together fine brick-dust four parts, Vitriol calcined to redness one part, and Sea-salt or Nitre one part. Moisten this powder with a little water. With this cement cover the bottom of a crucible half an inch thick; on this first bed lay a thin plate of the mass of Gold and Silver you intend to cement, and which you must previously take care to beat into such thin plates. Cover this plate with a second layer of cement, of the same thickness as the former; on this second bed lay another plate of your metal; cover it in like manner with cement; and so proceed till the crucible be filled to within half an inch of its brim. Fill up the remaining space with cement, and close the crucible with a cover, luted with a paste made of Windsor-loam and water: set your crucible thus charged in a furnace, whose fire-place is deep enough to let it be entirely surrounded with coals, quite up to its mouth. Light some coals in the furnace, taking care not to make the fire very brisk at first; increase it by degrees, but only so far as to make the crucible moderately red; keep up the fire in this degree for eighteen or twenty hours: then let the fire go out; open the crucible when it is cold, and separate the cement from your plates of Gold. Boil the Gold repeatedly in fair water, till the water come off quite insipid.
_OBSERVATIONS._
It cannot but seem strange, that, after having so often declared the Acid of Sea-salt to be incapable of dissolving Silver, we should direct either Nitre or Sea-salt indifferently to be employed in composing a cement, which is to produce an Acid capable of eating out all the Silver mixed with Gold. It is easy to conceive how the Nitrous Acid extricated from its basis by means of the Vitriolic Acid may produce this effect: but if Sea-salt instead of Nitre be made an ingredient in the cement, its Acid, though set at liberty in the same manner by the Vitriolic Acid, must at first sight appear unable to answer the end.
In order to remove this difficulty, we must here observe, that there are two very essential differences between the Marine Acid collected in a liquor, as it is when distilled in the usual manner, and the same Acid separated from its basis in a crucible, as it is in cementation.
The first of these two differences is, that the Acid being reduced into vapours when it acts on the Silver in cementation, its activity is thereby greatly increased: the second is, that in the crucible it sustains a vastly greater degree of heat than it can ever bear when it is in the form of a liquor. For, after it is once distilled and separated from its basis, it cannot sustain any extraordinary degree of heat without being volatilized and entirely dissipated: whereas, while it continues united with its basis, it is much more fixed, and cannot be separated but by a very intense heat. Consequently, if it meet with any body to dissolve, at the very instant of its separation from its basis, while it is actuated by a much fiercer heat than can ever be applied to it on any other occasion, it must operate upon that body with so much the more efficacy: and thus it comes to pass, that in cementation it has the power of dissolving Silver, which it would be incapable of touching if it were not so circumstanced.
But herein Gold differs from Silver: for, whatever force the Nitrous or the Marine Acid may exert, when extricated from their bases in the cementing crucible, this metal obstinately refuses to yield to either of those Acids separately, and can never be dissolved by them, unless both be united together.
Our cementation, therefore, is actually a parting process in the dry way. The Silver is dissolved, and the Gold remains unaltered. Nay, as the action of the Acids is much stronger when they are applied this way, than when they are used for dissolution in the moist way, the Nitrous Acid, which in the common parting process will not dissolve Silver unless its weight be double that of the Gold, is able in cementation to dissolve a very small quantity of Silver diffused through a large quantity of Gold.
It sometimes happens, that after the operation the cement proves extremely hard, so that it is very troublesome to separate it entirely from the Gold. In this case it must be softened by moistening it with hot water. This hardness which the cement acquires is occasioned by the fusion of the Salts, which is the effect of too strong a heat. It was in order to prevent this, and that a due degree of heat might be applied, without the danger of melting the salts, that we directed the cement to be mixed with a considerable quantity of earthy matter incapable of fusion, such as brick-dust. A greater inconvenience will ensue, if the fire be made so strong as to melt the Gold: for then it will partly commix again with the other metalline substances dissolved by the cement, and consequently will not be purified.
The crucible is covered, and its cover luted on, to prevent the acid vapours from being too soon dissipated, and to force them to circulate the longer in the crucible. However, it is necessary that those vapours should find a vent at last, otherwise they would burst the vessel: and for this reason we directed the crucible to be luted only with Windsor-loam, which does not grow very hard by the action of fire, and so is capable of yielding and giving passage to the vapours, when a certain quantity of them is collected in the crucible, and they begin to struggle for an escape on every side.
When the operation is finished, the Silver dissolved by the Acid of the cement is partly distributed through the cement, and partly in the Gold itself, which is impregnated therewith. For this reason the Gold must be washed several times in boiling water, till the water become absolutely insipid: for, if the Gold be melted without this precaution, it will mix again with the Silver: the cement also may be washed in the same manner to recover the Silver it contains.
Though this cementation be, properly speaking, a purification of Gold, yet we have placed it among the processes on Silver, because it is the Silver that is dissolved on this occasion, and because this is a particular way of dissolving that metal. Moreover, most of the processes hitherto delivered, either on Gold or Silver, are equally applicable to both these metals.
If the Gold do not appear quite pure after the cementation, the process must be repeated.
There are several ways to know the fineness of Gold, the quantity of Silver with which it is alloyed, and the proportion in which these two metals are mixed in a mass purified by the cupel.
One of the simplest is the trial by the Touch-stone; which indeed is hardly any more than judging by the eye only, from the colour of the compound metal, what proportion of Gold and Silver it contains.
The Touch-stone is a sort of black marble, whose surface ought to be half polished. If the metalline mass which you want to try be rubbed on this stone, it leaves thereon a thin coat of metal, the colour of which may be easily observed. Such as are accustomed to see and handle Gold and Silver can at once judge very nearly from this sample in what proportion the two metals are combined: but, for greater accuracy, those who are in the way of having frequent occasion for this trial are provided with a sufficient number of small bars or needles, of which one is pure Gold, another pure Silver, and all the rest consist of these two metals mixed together in different proportions, varied by carats, or even by fractions of carats, if greater exactness be required.
The fineness of each needle being marked on it, that needle whose colour seems to come nearest the colour of the metalline streak on the Touch-stone, is rubbed on the stone by the side of that streak. This needle likewise leaves a mark; and if there appear to be no difference between the two metalline streaks, the metalline mass is judged to be of the same fineness as the needle thus compared with it. If the eye discovers a sensible difference, another needle is sought for whose colour may come nearer to that of the metal to be tried. But though a man be ever so well versed in judging thus of the fineness of Gold by the eye only, he can never be perfectly and accurately sure of it by this means alone. If such certainty be required, recourse must be had to the parting assay; and yet when you have gone through it, there always remains a small quantity of the metal, which should have been dissolved, and yet escaped the action of the solvent. For example, if you make use of _aqua regis_, the Silver that remains after the operation still contains a little Gold; and, if you make use of _aqua fortis_, the Gold that remains after the operation still contains a little Silver. And therefore if you resolve to carry the separation of these two metals still further by solvents, it will be necessary, after you have gone through one parting process, to perform a second the contrary way. For example, if you begin with _aqua fortis_, then, after it has dissolved all the Silver in the metalline mass that it is capable of taking up, dissolve the remaining Gold in _aqua regis_: by which means you will separate the small portion of Silver left in it by the _aqua fortis_. The contrary is to be done if you made use of _aqua regis_ first.
CHAP. III.
_Of_ COPPER.
PROCESS I.
_To separate Copper from its Ore._
Beat your Copper ore to a fine powder, having first freed it as accurately as possible, by washing and roasting, from all stony, earthy, sulphureous, and arsenical parts. Mix your ore thus pulverized with thrice its weight of the black flux; put the mixture into a crucible; cover it with common salt to the thickness of half an inch, and press the whole down with your finger. With all this the crucible must be but half full. Set it in a melting furnace; kindle the fire by degrees, and raise it insensibly till you hear the Sea-salt crackle. When the decrepitation is over, make the crucible moderately red-hot for half a quarter of an hour. Then give a considerable degree of heat, exciting the fire with a pair of good perpetual bellows, so that the crucible may become very red-hot, and be perfectly ignited. Keep the fire up to this degree for about a quarter of an hour; then take out the crucible, and with a hammer strike a few blows on the floor whereon you set it. Break it when cold. If the operation hath been rightly and successfully performed, you will find at the bottom of the vessel a hard Regulus, of a bright yellow colour, and semi-malleable; and over it a scoria of a yellowish brown colour, hard and shining, from which you may separate the Regulus with a hammer.
_OBSERVATIONS._
Copper in the ore is often blended with several other metallic substances, and with volatile minerals, such as Sulphur and Arsenic. Copper ores also frequently participate of the nature of the pyrites, containing a martial and an unmetallic earth, both of which are entirely refractory, and hinder the ore from melting. In this case you must add equal parts of a very fusile glass, a little borax, and four parts of the black flux, to facilitate the fusion. The black flux is moreover necessary to furnish the Copper with the Phlogiston it wants, or restore so much thereof as it may lose in melting. For the same reason, when any ore, but that of Gold or Silver, is to be smelted, it is a general rule to add some black flux, or other matter abounding with Phlogiston.
The Regulus produced by this operation is not malleable, because it is not pure Copper, but a mixture of Copper with all the other metallic substances that were in the ore; except such as were separated from it by roasting, of which it contains but little.
According to the nature of the metallic matters that remain combined with the Copper after this fusion, the colour of the Regulus is either like that of pure Copper, or a little more whitish: it is also frequently blackish, which has procured it the name of _Black Copper_. In this state, and even in general, it is usual enough to call this Regulus by the name of Black Copper, when alloyed with other metallic substances that render it unmalleable, whatever its colour be.
Hence it appears that there may be several different sorts of Black Copper. Iron, Lead, Tin, Bismuth, and the reguline part of Antimony, are almost always combined with the ores of Copper, in a multitude of different proportions; and all these substances, being reduced by the black flux in the operation, mix and precipitate with the Copper. If the ore contain any Gold or Silver, as is pretty often the case, these two metals also are confounded with the rest in the precipitation, and become part of the Black Copper.
Pyritose, sulphureous, and arsenical Copper ores may be fused, in order to get rid of the grosser heterogeneous parts, without previously roasting them: but in this case no alkaline flux must be mixed with the ore; because the Alkali in combination with the Sulphur would produce a Liver of Sulphur, and so dissolve the metalline part; by which means all would be confounded together, and no Regulus, or very little, be precipitated. On this occasion therefore nothing must be added to promote the fusion, but some tender fusile glass, together with a small quantity of borax.
This first fusion may also be performed amidst the coals, by casting the ore upon them in the furnace, without using a crucible; and then an earthen vessel, thoroughly heated, or even made red-hot, must be placed under the grate of the fire-place, to receive the metal as it runs from the ore.
The Regulus obtained by this means is much more impure and brittle than Black Copper, because it contains moreover a large quantity of Sulphur and Arsenic; as these volatile substances have not time to evaporate during the short space requisite to melt the ore, and as they cannot be carried off by the action of the fire after the ore is once melted, whatever time be allowed for that purpose. However, some part thereof is dissipated; and the Iron which is in pyritose ores, having a much greater affinity than Copper, and indeed than any other metallic substance, with Sulphur and Arsenic, absorbs another part thereof, and separates it from the Regulus.
This Regulus, it is plain, still contains all the same parts that were in the ore, but in different proportions; there being more Copper, combined with less Sulphur, Arsenic, and unmetallic earth, which have been either dissipated or turned to slag. Therefore, if you would make it like Black Copper, you must pound it, roast it over and over, to free it from its Sulphur and Arsenic, and then melt it with the black flux.
If this Regulus contain much Iron, it will be adviseable to melt it once or twice more, before all the Sulphur and Arsenic are separated from it by roasting; for as the Iron, by uniting with these volatile substances, separates them from the Copper, with which they have not so great an affinity; so also the Sulphur and Arsenic, by uniting with the Iron, help in their turn to separate it from the Copper.
PROCESS II.
_To purify Black Copper, and render it malleable._
Break into small bits the Black Copper you intend to purify; mix therewith a third part in weight of granulated Lead, and put the whole into a cupel set under the muffle in a cupelling furnace, and previously heated quite red. As soon as the metals are in the cupel raise the fire considerably, making use, if it be needful, of a pair of perpetual bellows, to melt the Copper speedily. When it is thoroughly melted, lower the fire a little, and continue it just high enough to keep the metalline mass in perfect fusion. The melted matter will then boil, and throw up some _scoriæ_, which will be absorbed by the cupel.
When most of the Lead is consumed, raise the fire again, till the face of the Copper become bright and shining, thereby shewing that all its alloy is separated. As soon as your Copper comes to this state, cover it with charcoal-dust conveyed into the cupel with an iron ladle: then take the cupel out of the furnace and let it cool.
_OBSERVATIONS._
Of all the metals, next to Gold and Silver, Copper bears fusion the longest without losing its phlogiston; and on this property is founded the process here delivered for purifying it.
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Elements of the Theory and Practice of Chymistry, 5th ed.Chapter XLIV: Section II: Of Operations on METALS (2)
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