Chapter XLV: Section II: Of Operations on METALS (3)

It is necessary the Copper should melt as soon as it is in the cupel, because its nature is to calcine much more easily and much sooner, when it is only red-hot, than when it is in fusion. For this reason the fire is to be considerably raised, immediately on putting the Copper under the muffle, that it may melt as soon as possible. Yet too violent a degree of fire must not be applied to it: for when it is exposed to such a degree of heat only as is but just necessary to keep it in fusion, it is then in the most favourable condition for losing as little as may be of its phlogiston; and if the heat be stronger, a greater quantity thereof will be calcined. As soon therefore as it flows it is proper to weaken the fire, and reduce it to the degree just requisite to keep up the fusion.

The Lead added on this occasion is intended to facilitate and expedite the scorification of the metallic substances combined with the Copper. So that the event is here nearly the same as when Gold or Silver is refined on the cupel. The only difference between this refining of Copper, and that of the perfect metals, is that the latter as hath been shewn, absolutely resist the force of fire and the action of Lead, without suffering the least alteration; whereas a good deal of Copper is calcined and destroyed, when it is purified in this manner on the cupel. Indeed it would be wholly destroyed, if a greater quantity of Lead were added, or if it were left too long in the furnace. It is with a view to save as much of it as possible that we order it to be covered with charcoal-dust as soon as the scorification is finished.

The Lead serves moreover to free the Copper expeditiously from the Iron with which it may be alloyed. Iron and Lead are incapable of contracting any union together: so that as fast as the Lead unites with the Copper, it separates the Iron, and excludes it out of the mixture. For the same reason if Iron were combined in a large proportion with Copper, it would prevent the Lead from entering into the composition. Now, as it is necessary to give the more heat, and to keep the Copper to be incorporated with Lead the longer in fusion, as that Copper is alloyed with a greater proportion of Iron, some black flux must be added on this occasion, to prevent the Copper and the Lead from being calcined before their association can be effected.

Copper purified in the manner here directed is beautiful and malleable. It is now alloyed with no other metalline substance but Gold or Silver, if there were any in the mixed mass. If you desire to extract this Gold or Silver, recourse must be had to the operation of the cupel. The process here given for purifying Copper is not used in large works, because it would be much too chargeable. In order to purify their Black Copper, and render it malleable, the smelters content themselves with roasting it, and melting it repeatedly, that the metallic substances, which are not so fixed as Copper, may be dissipated by sublimation, and the rest scorified by fusion.

PROCESS III.

_To deprive Copper of its Phlogiston by calcination._

Put your Copper in filings into a test, and set it under the muffle of a cupelling furnace; light the fire, and keep up such a degree of heat as may make the whole quite red, but not enough to melt the Copper. The surface of the Copper will gradually lose its metalline splendour, and put on the appearance of a reddish earth. From time to time stir the filings with a little rod of copper or iron, and leave your metal exposed to the same degree of fire till it be entirely calcined.

_OBSERVATIONS._

In our observations on the preceding process we took notice that Copper, in fusion, calcines more slowly, and less easily, than when it is exposed to a degree of fire barely sufficient to keep it red-hot, without melting it; and therefore, the design here being to calcine it, we have directed that degree of heat only to be applied.

The cupelling furnace is the fittest for this operation, because the muffle is capable of receiving such a flat vessel as ought to be used on this occasion, and communicating to it a great deal of heat; while, at the same time, it prevents the falling in of any coals, which, by furnishing the Copper with fresh phlogiston, would greatly prejudice and protract the operation.

As Copper calcines with great difficulty, this operation is extremely tedious: nay, though Copper hath stood thus exposed to the fire for several days and nights, and seems perfectly calcined, yet it frequently happens that, when you try afterwards to melt it, some of it resumes the form of Copper: a proof that all the Copper had not lost its phlogiston. Copper is much more expeditiously deprived of its phlogiston by calcining it in a crucible with Nitre.

The calx of Copper perfectly calcined is with great difficulty brought to fusion: yet, in the focus of a large burning-glass, it melts and turns to a reddish and almost opaque glass.

By the process here delivered, you may likewise calcine all other metalline substances, which do not melt till they are thoroughly red-hot. As to those which melt before they grow red, they are easily enough calcined, even while they are in fusion.

PROCESS IV.

_To resuscitate the Calx of Copper, and reduce it to Copper, by restoring its Phlogiston._

Mix the Calx of Copper with thrice as much of the black flux; put the mixture into a good crucible, so as to fill two thirds thereof, and over it put a layer of Sea-salt a finger thick. Cover the crucible, and set it in a melting furnace; heat it gradually, and keep it moderately red till the decrepitation of the Sea-salt be over. Then raise the fire considerably by means of a good pair of perpetual bellows; satisfy yourself that the matter is in perfect fusion, by dipping into the crucible an iron wire; continue the fire in this degree for half a quarter of an hour. When the crucible is cold, you will find at its bottom a button of very fine Copper, which will easily separate from the saline scoria at top.

_OBSERVATIONS._

What hath been said before on the smelting of Copper ores may be applied to this process, as being the very same. The observations there added should therefore be consulted on this occasion.

PROCESS V.

_To dissolve Copper in the Mineral Acids._

On a sand-bath, in a very gentle heat, set a matrass containing some Copper filings; pour on them twice their weight of Oil of Vitriol. That Acid will presently attack the Copper. Vapours will rise, and issue out of the neck of the matrass. A vast number of bubbles will ascend from the surface of the metal to the top of the liquor, and the liquor will acquire a beautiful blue colour. When the Copper is dissolved, put in a little and a little more, till you perceive the Acid no longer acts upon it. Then decant the liquor, and let it stand quiet in a cool place. In a short time great numbers of beautiful blue crystals will shoot in it. These crystals are called _Vitriol of Copper_, or _Blue Vitriol_. They dissolve easily in water.

_OBSERVATIONS._

The Vitriolic Acid perfectly dissolves Copper, which is also soluble in all the Acids, and even in many other menstruums.

This Acid may be separated from the Copper which it hath dissolved by distillation only: but the operation requires a fire of the utmost violence. The Copper remaining after it must be fused with the black flux, to make it appear in its natural form; not only because it still retains a portion of the Acid, but also because it hath lost part of its phlogiston by being dissolved therein. The black flux is very well adapted both to absorb the Acid that remains united with the Copper, and to restore the phlogiston which the metal hath lost.

The most usual method of separating Copper from the Vitriolic Acid is by presenting to that Acid a metal with which it hath a greater affinity than with Copper. Iron being so qualified is consequently very fit to bring about this separation. When therefore plates of Iron well cleaned are laid in a solution of Blue Vitriol, the Acid soon begins to act upon them, and by degrees, as it dissolves them, deposites on their surfaces a quantity of Copper in proportion to the quantity of Iron it takes up. The Copper thus precipitated hath the appearance of small leaves or scales, exceeding thin, and of a beautiful copper-colour. Care must be taken to shake the Iron-plates now and then, to make the scales of Copper fall off, which will otherwise cover them entirely, hinder the Vitriolic Acid from attacking the Iron, and so put a stop to the precipitation of the remaining Copper.

When these scales of Copper cease to settle on the clean Iron plates, you may be sure all the Copper that was in the liquor is precipitated, and that this liquor, which was a solution of Copper before the precipitation, is a solution of Iron after it. So that here two operations are performed at one and the same time; to wit, the precipitation of the Copper, and the dissolution of the Iron.

The Copper thus precipitated requires only to be separated from the liquor by filtration, and melted with a little black flux, to become very fine malleable Copper.

The Copper may also be precipitated out of a solution of Blue Vitriol by the interposition of a Fixed Alkali. This precipitate is of a greenish blue colour, and requires a much greater quantity of the black flux to reduce it.

Copper dissolves in the Nitrous Acid, in the Marine Acid, and in _Aqua regis_; from all of which it may be separated by the same methods as are here ordered with regard to the Vitriolic Acid.

CHAP. IV.

_Of_ IRON.

PROCESS I.

_To separate Iron from its Ore._

Pound into a coarse powder the martial stones or earths out of which you design to extract the Iron: roast this powder in a test under the muffle for some minutes, and let your fire be brisk. Then let it cool, beat it very fine, and roast it a second time, keeping it under the muffle till it emit no more smell.

Then mix with this powder a flux composed of three parts of Nitre fixed with Tartar, one part of fusile glass, and half a part of Borax and charcoal-dust. The dose of this reducing flux must be thrice the weight of the ore.

Put this mixture into a good crucible; cover it with about half a finger thick of Sea-salt; over the crucible put its cover, and lute it on with Windsor-loam made into a paste with water. Having thus prepared your crucible, set it in a melting furnace, which you must fill up with charcoal. Light the fire, and let it kindle by gentle degrees, till the crucible become red-hot. When the decrepitation of the Sea-salt is over, raise your fire to the highest by the blast of a pair of perpetual bellows, or rather several. Keep up this intense degree of heat for three quarters of an hour, or an whole hour, taking care that during all this time the furnace be kept constantly filling up with fresh coals as the former consume. Then take your crucible out of the furnace; strike the pavement on which you set it several times with a hammer, and let it stand to cool: break it, and you will find therein a Regulus of Iron covered with slag.

_OBSERVATIONS._

Iron ore, like all others, requires roasting, to separate from it, as much as possible, the volatile minerals, Sulphur and Arsenic, which being mixed with the Iron would render it unmalleable. Indeed it is so much the more necessary to roast these ores, as Iron is, of all metallic substances, that which has the greatest affinity with those volatile minerals; on which account no metallic substance whatever is capable of separating it from them by fusion and precipitation.

Fixed Alkalis, it is true, have a greater affinity than Iron with Sulphur; but then the composition which a Fixed Alkali forms with Sulphur is capable of dissolving all metals. Consequently, if you do not dissipate the Sulphur by roasting, but attempt to separate it from the Iron by melting the ore with a Fixed Alkali, the Liver of Sulphur formed in the operation will dissolve the martial part; so that after the fusion you will find little or no Regulus.

All Iron ores in general are refractory, and less fusible than any other; for which reason a much greater proportion of flux, and a much more violent degree of fire, is required to smelt them. One principal cause why these ores are so refractory is the property which Iron itself has of being extremely difficult to fuse, and of resisting the action of the fire so much the more as it is purer, and further removed from its mineral state. Among all the metallic substances it is the only one that is less fusible when combined with that portion of phlogiston which gives it the metalline form, than when it is deprived thereof, and in the form of a calx.

In smelting-houses Iron ore is fused amidst charcoal, the phlogiston of which combines with the martial earth, and gives it the metalline form. The Iron thus melted runs down to the bottom of the furnace, from whence it is let out into large moulds, in which it takes the shape of oblong blocks, called _Pigs_ of Iron. This Iron is still very impure, and quite unmalleable. Its want of ductility after the first melting arises partly from hence, that, notwithstanding the previous roasting which the ore underwent, there still remains, after this first fusion, a considerable quantity of Sulphur or Arsenic combined with the metal.

A certain quantity of quick-lime, or of stones that will burn to lime, is frequently mixed with Iron ore on putting it into the smelting furnace. The lime being an absorbent earth, very apt to unite with Sulphur and Arsenic, is of use to separate those minerals from the Iron.

It is also of use to mix some such matters with the ore, when the stones or earths which naturally accompany it are very fusible; for, as the Iron is of difficult fusion, it may happen that the earthy matters mixed with the Iron shall melt as easily as the metal, or perhaps more easily. In such a case there is no separation of the earthy from the metalline part, both of which melt and precipitate together promiscuously; now quick-lime, being extremely refractory, serves on this occasion to check the melting of those matters which are too fusible.

Yet quick-lime, notwithstanding its refractory quality, may sometimes be of use as a flux for Iron. This is the case when the ore happens to be combined with substances which, being united with lime, render it fusible: such are all arsenical matters, and even some earthy matters, which being combined with quick-lime make a fusible compound.

When the ore of an Iron mine is found difficult to reduce, it is usually neglected even though it be rich: because Iron being very common, people chuse to work those mines only whose ores are smelted with the most ease, and require the least consumption of wood.

Yet refractory ores are not to be altogether rejected, when another Iron ore of a different quality is found near them. For it often happens, that two several Iron ores, which being worked separately are very difficult to manage, and yield at last but bad metal, become very tractable, and yield excellent Iron, when smelted together: and accordingly such mixtures are often made at Iron-works.

The Iron obtained from ores by the first fusion may be divided into two sorts. The one, when cold, resists the hammer, doth not easily break, and is in some measure extensible on the anvil; but, if struck with a hammer when red-hot, flies into many pieces: this sort of Iron hath always a mixture of Sulphur in it. The other sort, on the contrary, is brittle when cold, but somewhat ductile when red-hot. This Iron is not sulphurated, is naturally of a good quality, and its brittleness arises from its metalline parts not being sufficiently compacted together.

Iron abounds so much, and is so universally diffused through the earth, that it is difficult to find a body in which there is none at all: and this hath led several Chymists, even men of great fame, into the error of thinking that they had transmuted into Iron several sorts of earths in which they suspected no Iron, by combining them with an inflammable matter; whereas, in fact, all they did was to give the metalline form to a true martial earth which happened to be mixed with other earths.

PROCESS II.

_To render Pig-iron and brittle Iron malleable._

Into an earthen vessel widening upwards put some charcoal-dust, and thereon lay the Pig-iron which you propose to render ductile; cover it all over with a quantity of charcoal; excite the fire violently with a pair, or more, of perpetual bellows till the Iron melt. If it do not readily flow and form a great deal of slag on its surface, add some flux, such as a very fusible sand.

When the matter is in fusion keep stirring it from time to time, that all the parts thereof may be equally acted on by the air and the fire. On the surface of the melted Iron _scoriæ_ will be formed, which must be taken off as they appear. At the same time you will see a great many sparkles darted up from the surface of the metal, which will form a sort of fiery shower. By degrees, as the Iron grows purer, the number of these sparkles diminishes, though they never vanish entirely. When but few sparkles appear, remove the coals which cover the Iron, and let the slag run out of the vessel; whereupon the metal will grow solid in a moment. Take it out while it is still red-hot, and give it a few strokes with a hammer, to try if it be ductile. If it be not yet malleable, repeat the operation a second time, in the same manner as before. Lastly, when it is thus sufficiently purified by the fire, work it for a long time on the anvil, extending it different ways, and making it red-hot as often as there is occasion. Iron thus brought to the necessary degree of ductility, so as to yield to the hammer, and suffer itself to be extended every way, either hot or cold, without breaking to bits, or even cracking in the least, is very good and very pure. If it cannot be brought to this degree by the method here prescribed, it is a proof that the ore from which this Iron was extracted ought to be mixed with other ores; but it frequently requires a great number of trials to obtain an exact knowledge of the quality and proportion of those other ores with which it is to be mixed.

_OBSERVATIONS._

The brittleness and shortness of Pig-iron arises from the heterogeneous parts which it contains, and which could not be separated from it by the first fusion. These extraneous matters are usually Sulphur, Arsenic, and unmetallic earth, and also a ferruginous earth; but such as could not be combined with the phlogiston as it ought to be, in order to have the properties of a metal, and must therefore be considered as heterogeneous, with respect to the other well-conditioned martial particles.

The Pig-iron, by undergoing repeated fusions, is freed from those heterogeneous matters; those which are volatile, such as Sulphur and Arsenic, being dissipated, and the unmetallic matters being scorified. As to the ferruginous earth, which did not at first acquire the metalline form, it becomes true Iron at last; because, among the coals with which it is encompassed, it meets with a sufficient quantity of phlogiston to reduce it to metal. Charcoal is also necessary on this occasion, that it may continually furnish phlogiston to the Iron, which would otherways be converted into a calx.

Hammering the red-hot Iron, after each fusion, serves to force out from amongst the martial parts such earthy matters as may happen to remain there, and so bring into closer contact the metalline parts which were separated before by the interposition of those heterogeneous matters.

PROCESS III.

_To convert Iron into Steel._

Take small bars of the best Iron; that is, of such as is malleable both hot and cold; set them on their ends in a cylindrical earthen vessel, whose depth is equal to the length of the bars, and in such a manner that they may be an inch distant from each other, and from the sides of the crucible. Fill the vessel with a cement compounded of two parts of charcoal, one part of bones burnt in a close vessel till they become very black, and one half part of the ashes of green wood; having first pulverized and thoroughly mixed the whole together. Take care to lift up the Iron bars a little, to the end that the cement may cover the bottom of the vessel, and so that there be about the depth of half an inch thereof under every bar: cover the crucible and lute on the cover.

Set the crucible thus prepared in a furnace, so contrived that the crucible may be surrounded with coals from top to bottom: for eight or ten hours keep up such a degree of fire that the vessel may be moderately red; after this take it out of the furnace; plunge your little Iron bars into cold water, and you will find them converted into Steel.

_OBSERVATIONS._

The principal difference between Iron and Steel consists in this, that the latter is combined with a greater quantity of phlogiston than the former.

It appears by this experiment, that, to make Iron unite with an inflammable matter, it is not necessary it should be in fusion; it is sufficient that it be so red-hot as to be opened and softened by the fire.

Every kind of charcoal is fit to be an ingredient in the composition of the cement employed to make Steel, provided it contain no Vitriolic Acid. However, it hath been observed, that animal coals produce a speedier effect than others: for which reason it is proper to mix something of that kind with charcoal-dust, as above directed.

The following signs shew that the operation hath succeeded, and that the Iron is changed into good Steel.

This metal being quenched in cold water, as proposed above, acquires such an extraordinary degree of hardness, that it will by no means yield to any impression of the file or hammer, and will sooner break in pieces than stretch upon the anvil. And here it is proper to observe, that the hardness of Steel varies with the manner in which it is quenched. The general rule is, that the hotter the Steel is when quenched, and the colder the water is in which you quench it, the harder it becomes. It may be deprived of the temper thus acquired, by making it red-hot, and letting it cool slowly; for it is thereby softened, rendered malleable, and the file will bite upon it. For this reason the artisans who work in Steel begin with untempering it, that they may with more ease shape it into the tool they intend to make. They afterwards new-temper the tool when finished, and by this second temper the Steel recovers the same degree of hardness it had acquired by the first temper.

The colour of Steel is not so white as that of Iron, but darker, and the grains, facets, or fibres, which appear on breaking it, are finer than those observed in Iron.

If the bars of Iron thus cemented in order to convert them into Steel be too thick, or not kept long enough in cementation, they will not be turned into Steel throughout their whole thickness: their surfaces only will be Steel to a certain depth, and the center will be mere Iron; because the phlogiston will not have thoroughly penetrated them. On breaking a bar of this sort, the difference in colour and grain between the Steel and the Iron is very visible.

It is easy to deprive Steel of the super-abundant quantity of phlogiston which constitutes it Steel, and thereby reduce it to Iron. For this purpose it need only be kept red-hot some time, observing that no matter approach it all the while that is capable of refunding to it the phlogiston which the fire carries off. The same end is still sooner obtained by cementing it with meagre hungry matters, capable of absorbing the phlogiston; such as bones calcined to whiteness, and cretaceous earths.

Steel may also be made by fusion; or Pig-iron may be converted into Steel. For this purpose the same method must be employed as was above directed for reducing Pig-iron into malleable Iron; with this difference, that, as Steel requires more phlogiston than is necessary to Iron, all the means must be made use of that are capable of introducing into the Iron a great deal of phlogiston; such as melting but a small quantity of Iron at a time, and keeping it constantly encompassed with abundance of charcoal; reiterating the fusions; taking care that the blast of the bellows directed along the surface of the metal do not remove the coals that cover it, _&c._ And here it must be observed, that there are some sorts of Pig-iron which it is very difficult to convert into Steel by this method, and that there are others which succeed very readily, and with scarce any trouble at all. The ores which yield the last-mentioned sort of Pig-iron are called _Steel Ores_. Steel made by this means must be tempered in the same manner as that made by cementation[8].

[8] M. Réaumur hath obliged the public with a treatise on the means
of converting Iron into Steel, in which he hath exhausted the subject.
Such as desire the amplest and most useful instructions on that part
of metallurgy, would do well to consult his Work.

PROCESS IV.

_The Calcination of Iron. Sundry Saffrons of Mars._

Take filings of Iron, in what quantity you please; put them into a broad unglazed earthen vessel; set it under the muffle of a cupelling furnace; make it red-hot; stir the filings frequently; and keep up the same degree of fire till the Iron be wholly turned into a red powder.

_OBSERVATIONS._

Iron easily loses its phlogiston by the action of fire. The calx that remains after its calcination is exceeding red; which makes this be thought the natural colour of the earth of that metal. It hath accordingly been observed, that all the earths and stones which either are naturally red, or acquire that colour by calcination, are ferruginous.

The yellowish red colour which every calx of Iron hath, in whatever manner it be prepared, hath procured the name of _Crocus_ or _Saffron_ to every preparation of this kind. That made in the manner above directed is called in Medicine _Crocus Martis astringens_.

The rust produced on the surface of Iron is a sort of calx of Iron made by way of dissolution. The moisture of the air acts upon the metal, dissolves it, and robs it of some of its phlogiston. This rust is called in Medicine _Crocus Martis Aperiens_; because it is thought that the saline parts, by means whereof the humidity dissolves the Iron, remain united with the metal after its dissolution, and give it an aperitive virtue. The Apothecaries prepare this sort of Saffron of Mars by exposing Iron filings to the dew, till they be turned entirely to rust: which is then called _Saffron of Mars by dew_.

Another Saffron of Mars is also prepared in a much shorter manner, by mixing filings of Iron with pulverized Sulphur, and moistening the mixture, which after some time ferments and grows hot. It is then set on the fire; the Sulphur burns away, and the mass is kept stirring till it become a red matter. This Saffron is nothing but Iron dissolved by the Acid of Sulphur, which is known to be of the same nature with that of Vitriol; and consequently this Saffron of Mars is no way differing from Vitriol calcined to redness.

PROCESS V.

_Iron dissolved by the mineral Acids._

Put any mineral Acid whatever into a matrass with some water; set the matrass on a sand-bath gently heated; drop into the vessel some filings of Iron: the phenomena which usually accompany metalline dissolutions will immediately appear. Add more filings, till you observe the Acid hath lost all sensible action upon them: then remove your matrass from the sand-bath; you will find in it a solution of Iron.

_OBSERVATIONS._

Iron is very easily dissolved by all the Acids. If you make use of the Vitriolic Acid, care must be taken to weaken it with water, in case it be concentrated; because the dissolution will succeed the better. The vapours that rise on this occasion are inflammable; and if a lighted paper be held to the mouth of the matrass, especially after keeping it stopt for some time and shaking the whole gently, the sulphureous vapours take fire with such rapidity as to produce a considerable explosion; which is sometimes strong enough to burst the vessel into a thousand pieces. This solution hath a green colour, and is in fact a fluid Green Vitriol, which wants nothing but rest to make it shoot into crystals.

If you make use of the Nitrous Acid, you must cease adding more filings when the liquor, after standing still some moments, becomes turbid; for, when this Acid is impregnated with Iron to a certain degree, it lets fall some of that which it had dissolved, and becomes capable of taking up fresh filings. Thus, by constantly adding new supplies of Iron, this Acid may be made to dissolve a much greater quantity thereof than is necessary to saturate it entirely. This solution is of a russet colour, and doth not crystallize.

If the weather be not extremely cold, and the Acids have a proper degree of strength, the sand-bath is unnecessary, as the dissolution will succeed very well without it.

Iron dissolved by Acids may be separated therefrom, like all other metallic substances in the same circumstances, either by the action of fire, which carries off the Acid and leaves the Martial Earth, or by the interposition of substances which have a greater affinity than metallic substances have with Acids; that is, by Absorbent Earths and Alkaline Salts. By whatever means you separate Iron from an Acid solvent, it constantly appears, after the separation, in the form of a yellowish red powder; because it is then deprived of most of the phlogiston to which it owed its metalline form; whence it is reasonable to think, that this is the proper colour of Martial earth.

All these precipitates of Iron are true Saffrons of Mars, which, as well as those prepared by calcination, are so much the further removed from the nature of a metal, the more they are deprived of their phlogiston. Thence it comes that they are more or less soluble by Acids, and more or less attracted by the magnet: as no ferruginous earth, perfectly deprived of all inflammable matter, is at all attracted by the magnet, or soluble by Acids.

CHAP. V.

_Of_ TIN.

PROCESS I.

_To extract Tin from its Ore._

Break your Tin ore into a coarse powder, and by washing carefully separate from it all the heterogeneous matters, and ores of a different kind, that may be mixed therewith. Then dry it, and roast it in a strong degree of fire, till no more Arsenical vapour rise from it. When the ore is roasted, reduce it to a fine powder, and mix it thoroughly with twice its weight of the black flux well dried, a fourth part of its weight of clean iron filings, together with as much borax and pitch; put the mixture into a crucible; over all put Sea-salt to the thickness of four fingers, and cover the crucible close.

Set the crucible thus prepared in a melting furnace: apply at first a moderate and slow degree of fire, till the flame of the pitch, which will escape through the joint of the cover, disappear entirely. Then suddenly raise your fire, and urge it with rapidity to the degree necessary for melting the whole mixture. As soon as the whole is in fusion take the crucible out of the furnace, and separate the Regulus from the scoria.

_OBSERVATIONS._

All Tin ores contain a considerable quantity of Arsenic, and no Sulphur at all, or at most very little. Hence it comes that, though Tin be the lightest of all metals, its ore is nevertheless much heavier than any other; Arsenic being much heavier than Sulphur, of which the ores of every other kind always contain a pretty large proportion. This ore is moreover very hard, and is not brought to a fine powder with so much ease as the rest.

These properties of Tin ore furnish us with the means of separating it easily by lotion, not only from earthy and stony parts, but even from the other ores which may be mixed with it. And this is of the greater advantage on two accounts, _viz._ because Tin cannot endure, without the destruction of a great part thereof, the degree of fire necessary to scorify the refractory matters which accompany its ore; and again because this metal unites so easily with Iron and Copper, the ores of which are pretty commonly blended with Tin ore, that, after the reduction, it would be found adulterated with a mixture of these two metals, if they were not separated from it before the fusion.

But sometimes the Iron ore confounded with that of Tin is very heavy, and is not easily pulverized; whence it comes to pass that it cannot be separated therefrom by washing only. In that case the magnet must be employed to separate it, after the ore hath been roasted.

Roasting is moreover necessary for Tin ore, in order to dissipate the Arsenic which volatilizes, calcines, or destroys one part of the Tin, and reduces the rest to a short, brittle substance, like a Semi-metal. The ore is known to be sufficiently roasted when no more fumes rise from it; when it has lost the smell of garlic; and when it does not whiten a clean plate of Iron held over it.

Tin being one of those metals which are most easily calcined, it is necessary in reducing its ore to employ such matters as may furnish it with phlogiston. In order to defend it from the contact of the air, which always accelerates the calcination of metallic substances, the mixture is to be covered with Sea salt; and the addition of pitch helps to increase the quantity of phlogiston.

PROCESS II.

_The Calcination of Tin._

Into an unglazed earthen dish put the quantity of Tin you intend to calcine; melt it, and keep stirring it from time to time. Its surface will be covered with a greyish white powder: continue the calcination till all your Tin be converted into such a powder, which is the _Calx of Tin_.

_OBSERVATIONS._

Though the calcination of metalline substances is promoted by exposing them, in powder, or in filings, to the action of fire, and by ordering it so that they may not melt, because they present a much smaller surface when melted than when unmelted; yet we have not directed this precaution to be used in calcining Tin. The reason is, this metal is so fusible that it cannot endure the degree of fire requisite to destroy its phlogiston without melting, and of course, though Tin calcines easily, the operation is nevertheless tedious, because the melted metal presents but a small surface to be acted on by the fire and the air. This inconvenience may be partly remedied, and the operation greatly expedited, by dividing the quantity of Tin to be calcined into several small parcels, and exposing them to the fire in separate vessels, so that they may not re-unite when melted, and form one single mass.

Leaf Tin cast on Nitre in actual fusion causes it to deflagrate and fulminate; and from this mixture there rises a white vapour, which is converted into flowers when it meets with any obstacle to impede its flying off entirely.

Mr. Geoffroy, who went through a course of experiments on Tin, an account whereof may be seen in the Memoirs of the Academy of Sciences, found that from the colour of the calx of that metal a judgment may be formed of its degree of purity, and nearly of the quantity and quality of the metallic substances with which it is alloyed. The experiments tried on this subject by that eminent Chymist are very curious.

He performed the calcination in a crucible, which he heated to a cherry-red, and kept up the same degree of fire from the beginning to the end of the operation. The calx which formed upon his metal, in that degree of heat, appeared like small white scales, a little reddish on the under side. He pushed it to one side as it formed, to the end that it might not cover the surface of the metal, which, like all others, requires the contact of the air to turn it into a calx.

"While he was making these calcinations, he had an opportunity of observing a curious fact, of which no body before him had ever taken notice; probably because no body had ever calcined Tin by the same method. The fact is, that during the calcination of the Tin, whether you break the pellicle which forms on the surface of the metal while in red-hot fusion, or whether you let it remain without touching it, you perceive in several places a small swell of a certain matter, which bursts and makes its way through the pellicle. This matter puffs up, grows red, at the same instant takes fire, and darts out a small whitish flame, as vivid and as brilliant as that of Zinc, when urged by a fire strong enough to sublime it into flowers. The vividness of this flame may be further compared to that of several small grains of phosphorus of urine fired and gently dropped on boiling water. From this bright flame a white vapour exhales; after which the swelled mass partly crumbles down, and turns to a light white powder, sometimes spotted with red, according to the force of the fire. After this momentary ignition, there arise stronger, more numerous, or more frequent heavings of matter, out of which issues a good deal of white fume, that may be intercepted by a cover of tin-plate or copper fitted to the crucible, and appears to be the flowers of Tin, which in some measure corrode these metals. Hence Mr. Geoffroy conjectures, with a great deal of probability, that their sublimation is promoted by a portion of Arsenic. When the crust formed by this calx comes to be too thick, or in too great a quantity, to be pushed on one side, so as to leave part of the metal uncovered, Mr. Geoffroy puts out the fire, because no more calx would be formed: the communication of the external air with the Tin in fusion being absolutely necessary thereto, as hath been already said. In this operation it is to be observed that, if the fire be too slow, neither the inflammation of the sulphureous particles, nor the white fumes that rise, will be so distinctly perceived, as when the fire is of the degree requisite to keep the crucible just of a cherry-red heat.

"Mr. Geoffroy having taken off this first calx began the calcination anew. In this second heat the buddings or heavings were more considerable, and shot up in the form of cauli-flowers; but were still composed of little scales. The thoroughly calcined portion of this vegetation was likewise white and red; and the inferior surfaces of some little bits thereof were wholly red. When these calcinations are continued, sulphureous vapours rise seemingly of another kind than those which appeared in the beginning; for all the calx made by the first heat was perfectly white: whereas in the second it begins to be spotted here and there with a tinge of black. Mr. Geoffroy was obliged to go through a course of twelve several calcinations before he could convert two ounces of Tin into a calx. He had the opportunity, during these several calcinations, to observe that after the fourth, and sometimes after the third, the red spots of the calx decrease, and the black increase; that the germinations cease; that the crust of the calx remains flat; that in the twelfth fire the Tin yields no more of this scaly crust; that towards the end the undulations of the fused metal appear no longer; and that the small remainder of calx is mixed with several very minute grains of metal, which seem much harder than Tin. Mr. Geoffroy could not collect a sufficient quantity thereof to cupel them, and satisfy himself whether or no they were Silver."

Though Tin, and all the imperfect metals in general, seem converted to a calx, and lose the metalline form, by one single calcination, and that a slight one; yet they are not wholly deprived of their phlogiston: for if the calx of Tin, for instance, prepared according to the process above delivered, be cast upon Nitre in fusion, it will make that salt deflagrate very perceptibly; a convincing proof that it still contains much inflammable matter. If therefore a calx be required absolutely free from phlogiston, this first calx must be recalcined by a more violent fire, and the calcination continued till all the phlogiston be dissipated.

"Mr. Geoffroy, being desirous of having his calx of Tin very pure and perfectly calcined, exposed once more to the action of fire the twelve portions of calx obtained by his former calcinations. But, as it would have been too tedious to re-calcine them all separately, he made four parcels of the whole, each consisting of three taken according to the order in which they were first calcined; and gave to each a fire sufficiently strong, and long enough continued, to calcine them as thoroughly as was possible. After this second calcination he found them all of a most beautiful white, except the first parcel: as that consisted of the portions obtained by the three first heats, in all of which there were scales tinged with red, it still retained a stain of carnation, though hardly perceptible. Agreeably to the general rule, the two ounces of Tin gained in weight by being thus calcined; and the increase was two drams and fifty seven grains.

"Mr. Geoffroy observes, that no Tin, but what is absolutely pure, will yield a perfectly white calx. He calcined in this manner several other parcels of Tin that were impure and variously alloyed; each of which produced a calx differently coloured, according to the nature and quantity of its alloy: whence he justly concludes, that calcination is a very good method of trying the fineness of Tin, or its degree of purity." The particulars of Mr. Geoffroy's experiments on this subject, which are very curious, may be seen in the Memoirs of the Academy for 1738.

It is proper to take notice that a man should be very cautious how he exposes himself to the vapours of Tin, because they are dangerous; this metal being very justly suspected by Chymists of containing something Arsenical.

PROCESS III.

_The dissolution of Tin by Acids, The Smoking Liquor of_ Libavius.

Put into a glass vessel what quantity you please of fine Tin cut into little bits. Pour on it thrice as much _aqua regis_, compounded of two parts _aqua fortis_ weakened with an equal quantity of very pure water, and one part Spirit of Salt. An ebullition will arise, and the Tin will be very rapidly dissolved; especially if the quantities of metal and of _aqua regis_ be considerable.

_OBSERVATIONS._

Tin is soluble by all the Acids; but _aqua regis_ dissolves it best of any. Yet in this dissolution it comes to pass that part of the dissolved Tin precipitates of its own accord to the bottom of the vessel, in the form of a white powder. This solution of Tin is very fit for preparing the purple-coloured precipitate of Gold. For this purpose the solution of Tin must be let fall, drop by drop, into a solution of Gold. Spirit of Nitre dissolves Tin nearly as _aqua regis_ does; but it occasions a greater quantity of calx.

If two or three parts of Oil of Vitriol be poured on one part of Tin, and if the vessel in which the mixture is made be exposed to such a degree of heat as to evaporate all the moisture, there will remain a tenacious matter sticking to the sides of the vessel. If water be poured on this matter, and it be then exposed a second time to the fire, it will dissolve entirely, excepting a small portion of a glutinous substance, which also may be dissolved in fresh Oil of Vitriol.

The Acid of Sea-salt may be combined with Tin by the following process. Mix perfectly, by trituration in a marble mortar, an amalgam of two ounces of fine Tin, and two ounces and a half of Quick-silver, with as much Corrosive Sublimate. As soon as the mixture is completed, put it into a glass retort, and distil with the same precautions as we directed to be used in preparing concentrated and smoking Acids. There will first come over into the receiver some drops of a limpid liquor, which will be soon followed by an elastic spirit that will issue out with impetuosity. At last some flowers, and a saline tenacious matter, will rise into the neck of the retort. Then stop your distillation, and pour into a glass bottle the liquor you will find in the receiver. This liquor continually exhales a considerable quantity of dense, white fumes, as long as it is allowed to have a free communication with the air.

The product of this distillation is a combination of the Acid of Sea-salt with Tin. As the affinity of Tin with this Acid is greater than that of Mercury, the Acid contained in the Corrosive Sublimate quits the Mercury, wherewith it was united, to join the Tin; which it volatilizes so as to make it rise with itself in a limpid form. We make use of the amalgam of Tin with Quick-silver, because we are thereby enabled to mix the Corrosive Sublimate perfectly therewith, as the success of the operation requires it should be.

In this experiment the Tin is volatilized, and the Acid of Sea-salt, which is exceedingly concentrated, flies off incessantly in the form of white vapours. This compound is known in Chymistry by the name of _Smoking Liquor of Libavius_; a name derived from its quality, and from its Inventor. Tin dissolved by Acids is easily separated from them by Alkalis. It always precipitates in the form of a white calx.

CHAP. VI.

_Of_ LEAD.

PROCESS I.

_To extract Lead from its Ore._

Having roasted your Lead ore reduce it to a fine powder; mix it with twice its weight of the black flux, and one fourth of its weight of clean iron filings and borax; put the whole into a crucible capable of containing at least thrice as much; over all put Sea-salt four fingers thick; cover the crucible; lute the juncture; dry the whole with a gentle heat, and set it in a melting furnace.

Make the crucible moderately red: you will hear the Sea-salt decrepitate, and after the decrepitation a small hissing in the crucible. Keep up the same degree of fire till that be over.

Then throw in as many coals as are necessary to complete the operation entirely, and raise the fire suddenly, so as to bring the whole mixture into perfect fusion. Keep up this degree of fire for a quarter of an hour, which is time sufficient for the precipitation of the Regulus.

When the operation is finished, which may be known by the quietness of the matter in the crucible, and by a bright vivid flame that will rise from it, take the crucible out of the furnace, and separate the Regulus from the scoria.

_OBSERVATIONS._

All Lead ore contains a good deal of Sulphur, which must be first separated from it by roasting: and as this kind of ore is apt to fly when first exposed to the fire, it is proper to keep it covered till it be thoroughly heated. Another precaution to be used, in roasting this ore, is not to give it too great a heat, but to keep the vessel which contains it just moderately red; because it easily turns clammy, which occasions it to stick to the vessel.

The Iron that is added, and mixed with the flux, absorbs the Sulphur which may happen to remain, even after roasting: it helps also to separate from the Lead some portions of semi-metal, especially of Antimony, which are frequently mixed with this ore.

There is no fear least the Iron mix with the Lead in fusion, and adulterate it: for these two metals are incapable of contracting any union together, when each has its metalline form.

Nor is there any reason to apprehend lest the Iron should, by its refractory quality, obstruct the fusion of the mixture; for though this metal be not fusible when alone, yet, by the union it contracts with the matters it is designed to absorb, it becomes so to such a degree as in some measure to perform, on this occasion, the office of a flux.

The government of the fire is a point of great consequence in this operation. It is necessary to apply but a moderate degree of heat at first: for, when the metallic earth of the Lead, combining with the phlogiston, acquires the metalline form, it swells up in such an extraordinary manner, that there is great danger least the matter should overflow, and run all out of the containing vessel. With a view therefore to avoid this inconvenience, we direct a very large crucible to be used. This heaving of the Lead, at the instant of its reduction, is attended with a noise like the whistling of wind.

Notwithstanding all the precautions that can be used to prevent the reduction from taking place too hastily, and so occasioning the effusion of the matter, it often happens that, on raising the fire in order to bring the mixture into fusion, the hissing suddenly begins again, and is very loud. In that case all the apertures of the furnace must immediately be shut close, in order to choak and suffocate the fire: for, if this be neglected, the matter in the crucible will swell up, make its way through the luting of the juncture, nay, push up the cover, and run over. This accident is to be apprehended during the first five or six minutes after you raise the fire in order to melt the mixture. This effusion of the matter is accompanied with a dull flame, a thick, grey and yellow smoke, and a noise like that of some boiling liquor. When you observe these several phenomena you may be sure the matter is run out of the crucible, either in the manner above described, or by making its way through some cracks in the vessel, and consequently that the operation is spoiled.

Moreover, this event infallibly follows whenever a bit of coal happens to fall into the crucible; and this is one reason why it is necessary to cover it.

You may be certain that the operation hath succeeded if the scoria be smooth when cold, and have not in part escaped through the lute; if the Lead be not dispersed in globules through the whole mass of the matter contained in the crucible, but is, on the contrary, collected at the bottom, in the form of a solid Regulus, not very shining, but of a blueish cast, and ductile. Moreover, the scoria ought, in the present case, to be hard and black, and should not appear full of holes like a sieve, except only in that part which was contiguous to the Salt.

Here it is proper to observe, that the Sea-salt doth not mix with the scoria, but floats upon it. After the operation it is black; which colour it gets, no doubt, from the charred parts of the flux. The absence of these signs shews the operation to have miscarried.