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Chapter II: Front Matter (2)

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«To Fasten Paper Tickets to Glass.»—To attach paper tickets to glass, the employment of water glass is efficacious. Care should be taken to spread this product on the glass and not on the paper, and then to apply the paper dry, which should be done immediately. When the solution is dry the paper cannot be {20} detached. The silicate should be somewhat diluted. It is spread on the glass with a rag or a small sponge.

«JEWELERS’ CEMENTS.»

Jewelers and goldsmiths require, for the cementing of genuine and colored gems, as well as for the placing of colored folio under certain stones, very adhesive gluing agents, which must, however, be colorless. In this respect these are distinguished chiefly by the so-called diamond cement and the regular jewelers’ cement. Diamond cement is much esteemed by jewelers for cementing precious stones and corals, but may also be employed with advantage for laying colored fluxes of glass on white glass. The diamond cement is of such a nature as to be able to remain for some time in contact with water without becoming soft. It adheres best between glass or between precious stones. It is composed as follows: Isinglass 8 parts, gum ammoniac 1 part, galbanum 1 part, spirit of wine 4 parts. Soak the isinglass in water with admixture of a little spirit of wine and add the solution of the gums in the remainder of the spirit of wine. Before use, heat the diamond cement a little so as to soften it. Jewelers’ cement is used for similar purposes as is the diamond cement, and is prepared from: Isinglass (dry) 10 parts, mastic varnish 5 parts. Dissolve the isinglass in very little water, adding some strong spirit of wine. The mastic varnish is prepared by pouring a mixture of highly rectified spirit of wine and benzine over finely powdered mastic and dissolving it in the smallest possible quantity of liquid. The two solutions of isinglass and mastic are intimately ground together in a porcelain dish.

«Armenian Cement.»—The celebrated “Armenian” cement, so called formerly used by Turkish and Oriental jewelers generally, for setting precious stones, “facing diamonds,” rubies, etc., is made as follows:

Mastic gum 10 parts Isinglass (fish glue) 20 parts Gum ammoniac 5 parts Alcohol absolute 60 parts Alcohol, 50 per cent 35 parts Water 100 parts

Dissolve the mastic in the absolute alcohol; dissolve, by the aid of gentle heat, on the water bath, the isinglass in the water, and add 10 parts of the dilute alcohol. Now dissolve the ammoniacum in the residue of the dilute alcohol. Add the first solution to the second, mix thoroughly by agitation and then add the solution of gum ammoniac and stir well in. Finally put on the water bath, and keeping at a moderate heat, evaporate the whole down to 175 parts.

«Cement for Enameled Dials.»—The following is a good cement for enameled dials, plates, or other pieces: Grind into a fine powder 2 1/2 parts of dammar rosin and 2 1/2 parts of copal, using colorless pieces if possible. Next add 2 parts of Venetian turpentine and enough spirit of wine so that the whole forms a thick paste. To this grind 3 parts of the finest zinc white. The mass now has the consistency of prepared oil paint. To remove the yellow tinge of the cement add a trifle of Berlin blue to the zinc white. Finally, the whole is heated until the spirit of wine is driven off and a molten mass remains, which is allowed to cool and is kept for use. Heat the parts to be cemented.

«Watch-Lid Cement.»—The hardest cement for fixing on watch lids is shellac. If the lids are exceedingly thin the engraving will always press through. Before cementing it on the inside of the lid, in order not to injure the polish, it is coated with chalk dissolved in alcohol, which is first allowed to dry. Next melt the shellac on the stick, heat the watch lid and put it on. After the engraving has been done, simply force the lid off and remove the remaining shellac from the latter by light tapping. If this does not remove it completely lay the lid in alcohol, leaving it therein until all the shellac has dissolved. All that remains to be done now is to wash out the watch lid.

«Jewelers’ Glue Cement.»—Dissolve on a water bath 50 parts of fish glue in a little 95-per-cent alcohol, adding 4 parts, by weight, of gum ammoniac. On the other hand, dissolve 2 parts, by weight, of mastic in 10 parts, by weight, of alcohol. Mix these two solutions and preserve in a well-corked flask. For use it suffices to soften it on the water bath.

«Casein Cements.»—

I.—Borax 5 parts
Water 95 parts
Casein, sufficient quantity.

Dissolve the borax in water and incorporate enough casein to produce a mass of the proper consistency.

II.—The casein is made feebly alkaline by means of soda or potash lye and {21} then subjected for about 24 hours to a temperature of 140° F. Next follow the customary admixture, such as lime and water glass, and finally, to accomplish a quicker resinification, substances containing tannin are added. For tannic admixtures to the partially disintegrated casein, slight quantities—about 1 per cent—of gallic acid, cutch, or quercitannic acid are employed. The feebly alkaline casein cement containing tannic acid is used in the well-known manner for the gluing together of wood.

«For Metals.»—Make a paste with 16 ounces casein, 20 ounces slaked lime, and 20 ounces of sand, in water.

«For Glass.»—I.—Dissolve casein in a concentrated solution of borax.

II.—Make a paste of casein and water glass.

«Pasteboard and Paper Cement.»—I.—Let pure glue swell in cold water; pour and press off the excess; put on the water bath and melt. Paper or other material cemented with this is then immediately, before the cement dries, submitted to the action of formaldehyde and dried. The cement resists the action of water, even hot.

II.—Melt together equal parts of good pitch and gutta percha. To 9 parts of this mass add 3 parts of boiled linseed oil and 1/5 part litharge. The heat is kept up until, with constant stirring, an intimate union of all the ingredients has taken place. The mixture is diluted with a little benzine or oil of turpentine and applied while still warm. The cement is waterproof.

III.—The _National Druggist_ says that experience with pasting or cementing parchment paper seems to show that about the best agent is casein cement, made by dissolving casein in a saturated aqueous solution of borax.

IV.—The following is recommended for paper boxes:

Chloral hydrate 5 parts Gelatin, white 8 parts Gum arabic 2 parts Boiling water 30 parts

Mix the chloral, gelatin, and gum arabic in a porcelain container, pour the boiling water over the mixture and let stand for 1 day, giving it a vigorous stirring several times during the day. In cold weather this is apt to get hard and stiff, but this may be obviated by standing the container in warm water for a few minutes. This paste adheres to any surface whatever.

«Waterproof Cements for Glass, Stoneware, and Metal.»—I.—Make a paste of sulphur, sal ammoniac, iron filings, and boiled oil.

II.—Mix together dry: Whiting, 6 pounds; plaster of Paris, 3 pounds; sand, 3 pounds; litharge, 3 pounds; rosin, 1 pound. Make to a paste with copal varnish.

III.—Make a paste of boiled oil, 6 pounds; copal, 6 pounds; litharge, 2 pounds; white lead, 1 pound.

IV.—Make a paste with boiled oil, 3 pounds; brickdust 2 pounds; dry slaked lime, 1 pound.

V.—Dissolve 93 ounces of alum and 93 ounces of sugar of lead in water to concentration. Dissolve separately 152 ounces of gum arabic in 25 gallons of water, and then stir in 62 1/2 pounds of flour. Then heat to a uniform paste with the metallic salts, but take care not to boil the mass.

VI.—For Iron and Marble to Stand in Heat.—In 3 pounds of water dissolve first, 1 pound water glass and then 1 pound of borax. With the solution make 2 pounds of clay and 1 pound of barytes, first mixed dry, to a paste.

VII.—Glue to Resist Boiling Water.—Dissolve separately in water 55 pounds of glue and a mixture of 40 pounds of bichromate and 5 pounds of alum. Mix as wanted.

VIII. (Chinese Glue).—Dissolve shellac in 10 times its weight of ammonia.

IX.—Make a paste of 40 ounces of dry slaked lime 10 ounces of alum, and 50 ounces of white of egg.

X.—Alcohol 1,000 parts
Sandarac 60 parts
Mastic 60 parts
Turpentine oil 60 parts

Dissolve the gums in the alcohol and add the oil and stir in. Now prepare a solution of equal parts of glue and isinglass, by soaking 125 parts of each in cold water until it becomes saturated, pouring and pressing off the residue, and melting on the water bath. This should produce a volume of glue nearly equal to that of the solution of gums. The latter should, in the meantime, have been cautiously raised to the boiling point on the water bath, and then mixed with the hot glue solution.

It is said that articles united with this substance will stand the strain of cold water for an unlimited time, and it takes hot water even a long time to affect it. {22}

XI.—Burgundy pitch 6 parts
Gutta percha 1 part
Pumice stone, in fine powder 3 parts

Melt the gutta percha very carefully add the pumice stone, and lastly the pitch, and stir until homogeneous.

Use while still hot. This cement will withstand water and dilute mineral acids.

«LEATHER AND RUBBER CEMENTS.»

I.—Use a melted mixture of gutta percha and genuine asphalt, applied hot. The hard-rubber goods must be kept pressed together until the cement has cooled.

II.—A cement which is effective for cementing rubber to iron and which is especially valuable for fastening rubber bands to bandsaw wheels is made as follows: Powdered shellac, 1 part; strong water of ammonia, 10 parts. Put the shellac in the ammonia water and set it away in a tightly closed jar for 3 or 4 weeks. By that time the mixture will become a perfectly liquid transparent mass and is then ready for use. When applied to rubber the ammonia softens it, but it quickly evaporates, leaving the rubber in the same condition as before. The shellac clings to the iron and thus forms a firm bond between the iron and the rubber.

III.—Gutta percha white 1 drachm
Carbon disulphide 1 ounce

Dissolve, filter, and add:

India rubber 15 grains

Dissolve.

«Cement for Metal on Hard Rubber.»—I.—Soak good Cologne glue and boil down so as to give it the consistency of joiners’ glue, and add with constant stirring, enough sifted wood ashes until a homogeneous, moderately thick mass results. Use warm and fit the pieces well together while drying.

«How to Unite Rubber and Leather.»—II.—Roughen both surfaces, the leather and the rubber, with a sharp glass edge; apply to both a diluted solution of gutta percha in carbon bisulphide and let this solution soak into the material. Then press upon each surface a skin of gutta percha 1/10 of an inch in thickness between rolls. The two surfaces are now united in a press, which should be warm but not hot. This method should answer in all cases in which it is applicable. The other prescription covers cases in which a press cannot be used. Cut 30 parts of rubber into small pieces, and dissolve it in 140 parts of carbon bisulphide, the vessel being placed on a water bath of 30° C. (86° F.). Further, melt 10 parts of rubber with 15 of colophony, and add 35 parts of oil of turpentine. When the rubber has been completely dissolved, the two liquids may be mixed. The resulting cement must be kept well corked.

«To Fasten Rubber to Wood.»—I.—Make a cement by macerating virgin gum rubber, or as pure rubber as can be had, cut in small pieces, in just enough naphtha or gasoline to cover it. Let it stand in a very tightly corked or sealed jar for 14 days, or a sufficient time to become dissolved, shaking the mixture daily.

II.—Dissolve pulverized gum shellac, 1 ounce, in 9 1/2 ounces of strong ammonia. This of course must be kept tightly corked. It will not be as elastic as the first preparation.

III.—Fuse together shellac and gutta percha in equal weights.

IV.—India rubber 8 ounces
Gutta percha 4 ounces
Isinglass 2 ounces
Bisulphide of carbon 32 ounces

V.—India rubber 5 ounces
Gum mastic 1 ounce
Chloroform 3 ounces

VI.—Gutta percha 16 ounces
India rubber 4 ounces
Pitch 4 ounces
Shellac 1 ounce
Linseed oil 1 ounce

Amalgamate by heat.

VII.—Mix 1 ounce of oil of turpentine with 10 ounces of bisulphide of carbon in which as much gutta percha as possible has been dissolved.

VIII.—Amalgamate by heat:

Gutta percha 100 ounces Venice turpentine 80 ounces Shellac 8 ounces India rubber 2 ounces Liquid storax 10 ounces

IX.—Amalgamate by heat:

India rubber 100 ounces Rosin 15 ounces Shellac 10 ounces

Then dissolve in bisulphide of carbon.

X.—Make the following solutions separately and mix:

(_a_) India rubber 5 ounces
Chloroform 140 ounces

(_b_) India rubber 5 ounces
Rosin 2 ounces
Venice turpentine 1 ounce
Oil of turpentine 20 ounces

{23}

«Cement for Patching Rubber Boots and Shoes.»—

I.—India rubber, finely chopped 100 parts
Rosin 15 parts
Shellac 10 parts
Carbon disulphide, q. s. to dissolve.

This will not only unite leather to leather, india rubber, etc., but will unite rubber to almost any substance.

II.—Caoutchouc, finely cut 4 parts
India rubber, finely cut 1 part
Carbon disulphide 32 parts

Dissolve the caoutchouc in the carbon disulphide, add the rubber, let macerate a few days, then mash with a palette knife to a smooth paste. The vessel in which the solution is made in both instances above must be kept tightly closed, and should have frequent agitations.

III.—Take 100 parts of crude rubber or caoutchouc, cut it up in small bits, and dissolve it in sufficient carbon bisulphide, add to it 15 parts of rosin and 10 parts of gum lac. The user must not overlook the great inflammability and exceedingly volatile nature of the carbon bisulphide.

«Tire Cements.»—

I.—India rubber 15 grams
Chloroform 2 ounces
Mastic 1/2 ounce

Mix the india rubber and chloroform together, and when dissolved, the mastic is added in powder. It is then allowed to stand a week or two before using.

II.—The following is recommended as very good for cementing pneumatic tires to bicycle wheels:

Shellac 1 ounce Gutta percha 1 ounce Sulphur 45 grains Red lead 45 grains

Melt together the shellac and gutta percha, then add, with constant stirring, the sulphur and red lead. Use while hot.

III.—Raw gutta percha 16 ounces
Carbon bisulphide 72 ounces
Eau de Cologne 2 2/3 ounces

This cement is the subject of an English patent and is recommended for patching cycle and motor tires, insulating electric wires, etc.

IV.—A good thick shellac varnish with which a small amount of castor oil has been mixed will be found a very excellent bicycle rim cement. The formula recommended by Edel is as follows:

Shellac 1 pound Alcohol 1 pint

Mix and dissolve, then add:

Castor oil 1/2 ounce

The castor oil prevents the cement from becoming hard and brittle.

A cement used to fasten bicycle tires may be made by melting together at a gentle heat equal parts of gutta percha and asphalt. Apply hot. Sometimes a small quantity each of sulphur and red lead is added (about 1 part of each to 20 parts of cement).

«Cements for Leather.»—

I.—Gutta percha 20 parts
Syrian asphalt, powdered 20 parts
Carbon disulphide 50 parts
Oil of turpentine 10 parts

The gutta percha, shredded fine, is dissolved in the carbon disulphide and turpentine oil. To the solution add the asphalt and set away for several days, or until the asphalt is dissolved. The cement should have the consistency of honey. If the preparation is thinner than this let it stand, open, for a few days. Articles to be patched should first be washed with benzine.

II.—Glue 1 ounce
Starch paste 2 ounces
Turpentine 1 drachm
Water, a sufficient quantity.

Dissolve the glue in sufficient water with heat; mix the starch paste with water; add the turpentine, and finally mix with the glue while hot.

III.—Soak for one day 1 pound of common glue in enough water to cover, and 1 pound of isinglass in ale droppings. Then mix together and heat gently until boiling. At this point add a little pure tannin and keep boiling for an hour. If the glue and isinglass when mixed are too thick, add water. This cement should be used warm and the jointed leather pressed tightly together for 12 hours.

IV.—A waterproof cement for leather caoutchouc, or balata, is prepared by dissolving gutta percha, caoutchouc, benzoin, gum lac, mastic, etc., in some convenient solvent like carbon disulphide, chloroform, ether, or alcohol. The best solvent, however, in the case of gutta percha, is carbon disulphide and ether for mastic. The most favorable proportions are as follows: Gutta percha, 200 to 300 parts to 100 parts of the solvent, and 75 to 85 parts of mastic to 100 parts of ether. From 5 to 8 parts of the former solution are mixed with 1 {24} part of the latter, and the mixture is then boiled on the water bath, or in a vessel fitted with a water jacket.

V.—Make a solution of 200 to 300 parts of caoutchouc, gutta percha, india rubber, benzoin, or similar gum, in 1,000 parts of carbon disulphide, chloroform, ether, or alcohol, and of this add 5 to 8 parts to a solution of mastic (75 to 125 parts) in ether 100 parts, of equal volume and boil together. Use hot water as the boiling agent, or boil very cautiously on the water bath.

VI.—Forty parts of aluminum acetate, 10° B., 10 parts of glue, 10 parts of rye flour. These materials are either to be simultaneously mixed and boiled, or else the glue is to be dissolved in the aluminum acetate, and the flour stirred into the solution. This is an excellent cement for leather, and is used in so-called art work with leather, and with leather articles which are made of several pieces. It is to be applied warm.

«Rubber Cement for Cloth.»—The following formulas have been recommended:

I.—Caoutchouc, 5 parts; chloroform, 3 parts. Dissolve and add gum mastic (powder) 1 part.

II.—Gutta percha, 16 parts; india rubber, 4 parts; pitch, 2 parts; shellac, 1 part; linseed oil, 2 parts. Reduce the solids to small pieces, melt together with the oil and mix well.

III.—The following cement for mending rubber shoes and tires will answer similar purposes:

Caoutchouc in shavings 10 parts by weight Rosin 4 parts by weight Gum turpentine 40 parts by weight Oil turpentine, enough.

Melt together first the caoutchouc and rosin, then add the gum turpentine, and when all is liquefied, add enough of oil of turpentine to preserve it liquid. A second solution is prepared by dissolving together:

Caoutchouc 10 parts by weight Chloroform 280 parts by weight

For use these two solutions are mixed. Wash the hole in the rubber shoe over with the cement, then a piece of linen dipped in it is placed over it; as soon as the linen adheres to the sole, the cement is then applied as thickly as required.

«CEMENTS FOR METALS AND FOR ATTACHING VARIOUS SUBSTANCES TO METALS:»

«Cements for Iron.»—I.—To make a good cement for iron on iron, make a thick paste, with water, of powdered iron, 60 parts; sal ammoniac, 2 parts, and sulphur flowers, 1 part. Use while fresh.

II.—Sulphur flowers, 6 parts; dry white lead 6 parts, and powdered borax, 1 part. Mix by sifting and keep as a dry powder in a closed tin box. To use, make into a thin paste with strong sulphuric acid and press together immediately. This cement will harden in 5 days.

III.—Graphite 50 pounds
Whiting 15 pounds
Litharge 15 pounds

Make to a paste with a boiled oil.

IV.—Make a paste of white lead and asbestos.

V.—Make a paste of litharge and glycerine. Red lead may be added. This also does for stone.

VI.—Make a paste of boiled oil of equal parts of white lead, pipe clay, and black oxide of manganese.

VII.—Make iron filings to a paste with water glass.

VIII.—Sal ammoniac 4 ounces
Sulphur 2 ounces
Iron filings 32 ounces

Make as much as is to be used at once to a paste with a little water. This remark applies to both the following dry recipes:

IX.—Iron filings 160 ounces
Lime 80 ounces
Red lead 16 ounces
Alum 8 ounces
Sal ammoniac 2 ounces

X.—Clay 10 ounces
Iron filings 4 ounces
Salt 1 ounce
Borax 1 ounce
Black oxide of manganese 2 ounces

XI.—Mix:

Iron filings 180 ounces Lime 45 ounces Salt 8 ounces

XII.—Mix:

Iron filings 140 ounces Hydraulic lime 20 ounces Sand 25 ounces Sal ammoniac 3 ounces

Either of these last two mixtures is made into a paste with strong vinegar just before use.

XIII.—Mix equal weights of zinc oxide and black oxide of manganese into a paste with water glass.

XIV.—Copal varnish, 15 parts; hydrated lime, 10 parts; glue _de nerfs_ (of sinews), 5 parts; fat drying oil, 5 parts; {25} powdered turpentine, 3 parts; essence of turpentine, 2 parts. Dissolve the glue _de nerfs_ on the water bath, add all the other substances, and triturate intimately.

XV.—Copal varnish, 15 parts; powdered turpentine, 3 parts; essence of turpentine, 2 parts; powdered fish glue, 3 parts; iron filings, 3 parts; ocher, 10 parts.

XVI.—To make a cement for cast iron, take 16 ounces cast-iron borings; 2 ounces sal ammoniac, and 1 ounce sulphur. Mix well and keep dry. When ready to use take 1 part of this powder to 20 parts of cast-iron borings and mix thoroughly into a stiff paste, adding a little water.

XVII.—Litharge 2 parts
Boiled linseed oil 2 parts
White lead 1 part
Copal 1 part

Heat together until of a uniform consistence and apply warm.

XVIII.—A cement for iron which is said to be perfectly waterproof and fireproof is made by working up a mixture of equal weights of red lead and litharge with glycerine till the mass is perfectly homogeneous and has the consistency of a glazier’s putty. This cement is said to answer well, even for very large iron vessels, and to be unsurpassable for stopping up cracks in large iron pans of steam pipes.

«Cement for Metal, Glass, and Porcelain.»—A soft alloy is prepared by mixing from 30 to 36 parts of copper precipitated in the form of a fine brown powder, with sulphuric acid of a specific gravity of 1.85 in a cast-iron or porcelain mortar and incorporating by stirring with 75 parts of mercury, the acid being afterwards removed by washing with water. In from 10 to 14 hours the amalgam becomes harder than tin, but when heated to 692° F., it can be kneaded like wax. In this condition it is applied to the surface to be cemented, and will fix them firmly together on cooling.

Dissolve 1 drachm of gum mastic in 3 drachms of spirits of wine. In a separate vessel containing water soak 3 drachms of isinglass. When thoroughly soaked take it out of the water and put it into 5 drachms of spirits of wine. Take a piece of gum ammoniacum the size of a large pea and grind it up finely with a little spirits of wine and isinglass until it has dissolved. Then mix the whole together with sufficient heat. It will be found most convenient to place the vessel on a hot-water bath. Keep this cement in a bottle closely stoppered, and when it is to be used, place it in hot water until dissolved.

«Cements for Fastening Porcelain to Metal.»—I.—Mix equal parts of alcohol (95 per cent) and water, and make a paste by incorporating the liquid with 300 parts of finely pulverized chalk and 250 parts of starch.

II.—Mix finely powdered burned lime, 300 parts, with powdered starch, 250 parts, and moisten the mixture with a compound of equal parts of water and alcohol of 95 per cent until a paste results.

III.—Cement or plaster can be used if the surfaces are sufficiently large; cement is the better article when the object may be exposed to moisture or subjected to much pressure. A process which can be recommended consists in mingling equal weights of chalk, brickdust, clay, and Romain cement. These materials, pulverized and sifted are incorporated with linseed oil in the proportion of half a kilo of oil to 3 kilos of the mingled powder. The Romain or Romanic cement is so designated from the district in France where the calcareous stone from which it is prepared is found in considerable quantity. Although its adhesive qualities are unquestioned, there are undoubtedly American cements equally as good.

IV.—Acetate of lead, 46 1/2 parts by weight; alum, 46 1/2 parts by weight; gum arabic, 76 parts by weight; flour, 500 parts by weight; water, 2,000 parts by weight. Dissolve the acetate of lead and the alum in a little water; on the other hand dissolve the gum arabic in water by pouring, for instance, the 2 liters of boiling water on the gum arabic reduced to powder. When the gum has dissolved, add the flour, put all on the fire, and stir well with a piece of wood; then add the solution of acetate of lead and the alum; agitate well so as to prevent any lumps from forming; retire from the fire before allowing to boil. This glue is used cold, does not peel off, and is excellent to make wood, glass, cardboard, etc. adhere to metals.

«Cement for Leather and Iron.»—To face a cast-iron pulley with leather apply acetic acid to the face of the pulley with a brush, which will roughen it by rusting, and then when dry apply a cement made of 1 pound of fish glue and 1/2 pound of common glue, melted in a mixture of alcohol and water. The leather should then be placed on the pulley and dried under pressure. {26}

«Amber Cements.»—I.—To solder together two pieces of yellow amber, slightly heat the parts to be united and moisten them with a solution of caustic soda; then bring the two pieces together quickly.

II.—Dissolve in a closed bottle 75 parts of cut-up caoutchouc in 60 parts of chloroform. Add 15 parts of mastic and let the mixture stand in the cold until all has dissolved.

III.—Moisten the pieces to be joined with caustic potash and press them together when warm. The union is so perfect that no trace of the juncture is visible. A concentrated alcoholic solution of the rosin over the amber, soluble in alcohol, is also employed for this purpose. Another medium is a solution of hard and very finely powdered copal in pure sulphuric ether. Coat both fractures, previously well cleaned, with this solution and endeavor to combine them intimately by tying or pressing.

IV.—In 30 parts by weight of copal dissolve 30 parts by weight of alumina by means of a water bath. Bathe the surface to be cemented with this gelatinous liquid, but very slightly. Unite the fractures and press them together firmly until the mixture is dry.

«Acid-Proof Cements for Stoneware and Glass.»—I.—Mix with the aid of heat equal weights of pitch, rosin, and plaster of Paris.

II.—Mix silicate of soda to a paste with ground glass.

III.—Mix boiled oil to a paste with china clay.

IV.—Mix coal tar to a paste with pipe clay.

V.—Mix boiled oil to a paste with quicklime.

VI.—Mix with the aid of heat: Sulphur, 100 pounds; tallow, 2 pounds; rosin, 2 pounds. Thicken with ground glass.

VII.—Mix with the aid of heat: Rosin, 2 pounds; sulphur, 2 pounds; brickdust, 4 pounds.

VIII.—Mix with the aid of heat 2 pounds of india rubber and 4 pounds of oiled oil. Thicken with 12 pounds of pipe clay.

IX.—Fuse 100 pounds of india rubber with 7 pounds of tallow. Then make to a paste with dry slaked lime and finally add 20 pounds of red lead.

X.—Mix with the aid of heat: Rosin, 24 pounds; red ocher, 8 pounds; boiled oil, 2 pounds; plaster of Paris, 4 pounds.

«Acid-Proof Cement for Wood, Metals, etc.»—

I.—Powdered asbestos 2 parts
Ground baryta 1 part
Sodium water-glass solution 2 parts

Mix.

II.—To withstand hot nitric acid the following is used:

Sodium water-glass solution 2 parts Sand 1 part Asbestos 1 part

Mix.

III.—Asbestos 2 parts
Sulphate of barium 3 parts
Silicate of sodium 2 parts

By mixing these ingredients a cement strong enough to resist the strongest nitric acid will be obtained.

IV.—If hot acids are dealt with, the following mixture will be found to possess still more resistant powers:

Silicate of sodium (50° Baumé) 2 parts Fine sand 1 part Asbestos 1 part

Both these cements take a few hours to set. If the cement is wanted to set at once, use silicate of potassium, instead of silicate of sodium. This mixture will be instantly effective and possesses the same power of resistance as the other.

«Directions for Repairing Broken Glass, Porcelain, Bric-à-Brac.»—Broken glass, china, bric-à-brac, and picture frames, not to name casts, require each a different cement—in fact, several different cements. Glass may be beautifully mended to look at, but seldom so as to be safely used. For clear glass the best cement is isinglass dissolved in gin. Put 2 ounces of isinglass in a clean, wide-mouthed bottle, add half a pint of gin, and set in the sun until dissolved. Shake well every day, and before using strain through double lawn, squeezing very gently.

Spread a white cloth over the mending table and supply it with plenty of clean linen rags, strong rubber bands, and narrow white tape, also a basin of tepid water and a clean soft towel. Wash the broken glass very clean, especially along the break, but take care not to chip it further. Wet both broken edges well with the glue, using a camel’s-hair pencil. Fit the break to a nicety, then slip on rubber bands length- and cross-wise, every way they will hold. If they will not hold true as upon a stemmed {27} thing, a vase or jug or scent bottle, string half a dozen bands of the same size and strength upon a bit of tape, and tie the tape about neck or base before beginning the gluing. After the parts are joined slip another tape through the same bands and tie it above the fracture; thus with all their strength the bands pull the break together. The bands can be used thus on casts of china—in fact, to hold anything mendable. In glass mending the greater the pressure the better—if only it stops short of the breaking point. Properly made the isinglass cement is as clear as water. When the pieces fit true one on the other the break should be hardly visible, if the pressure has been great enough to force out the tiny bubbles, which otherwise refract the light and make the line of cleavage distressingly apparent. Mended glass may be used to hold dry things—as rose leaves, sachets, violet powder, even candies and fruits. But it will not bear to have any sort of liquid left standing in it, nor to be washed beyond a quick rinsing in tepid water. In wiping always use a very soft towel, and pat the vessel dry with due regard to its infirmities.

Mend a lamp loose in the collar with sifted plaster of Paris mixed to a very soft paste with beaten white of egg. Have everything ready before wetting up the plaster, and work quickly so it may set in place. With several lamps to mend wet enough plaster for one at a time. It takes less than 5 minutes to set, and is utterly worthless if one tries working it over. Metal work apart from the glass needs the soldering iron. Dust the break well with powdered rosin, tie the parts firmly together, lay the stick of solder above the break, and fetch the iron down on it lightly but firmly. When the solder cools, remove the melted rosin with a cloth dipped in alcohol.

Since breakables have so unhappy a knack of fracturing themselves in such fashion they cannot possibly stand upright, one needs a sand box. It is only a box of handy size with 8 inches of clean, coarse sand in the bottom. Along with it there should be some small leaden weights, with rings cast in them, running from an ounce to a quarter pound. Two of each weight are needed. In use, tapes are tied to the rings, and the pair of weights swung outside the edges of the box, so as to press in place the upper part of a broken thing to which the tapes have been fastened.

Set broken platters on edge in the sand box with the break up. The sand will hold them firm, and the broken bit can be slapped on. It is the same with plates and saucers. None of these commonly requires weighting. But very fine pieces where an invisible seam is wanted should be held firm until partly set, then have the pair of heaviest weights accurately balanced across the broken piece. The weights are also very useful to prop and stay topheavy articles and balance them so they shall not get out of kilter. A cup broken, as is so common with cups, can have the tape passed around it, crossing inside the handle, then be set firmly in the sand, face down, and be held by the hanging weights pulling one against the other.

The most dependable cement for china is pure white lead, ground in linseed oil, so thick it will barely spread smoothly with a knife. Given time enough to harden (some 3 months), it makes a seam practically indestructible. The objection to it is that it always shows in a staring white line. A better cement for fine china is white of egg and plaster. Sift the plaster three times and tie a generous pinch of it loosely in mosquito netting. Then beat the egg until it will stick to the plaster. Have the broken edge very clean, cover both with the beaten egg, dust well with the plaster, fit together at once, tie, using rubber bands if possible, wrap loosely in very soft tissue paper, and bury head and ears in the sand box, taking care that the break lies so that the sand will hold it together. Leave in the box 24 hours. After a week the superfluous plaster may be gently scraped away.

«General Formulas for Cements for Repairing Porcelain, Glassware, Crockery, Plaster, and Meerschaum.»—I.—An excellent cement for joining broken crockery and similar small articles can be made by melting 4 or 5 parts of rosin (or, better still, gum mastic) with 1 part of beeswax in an iron spoon or similar vessel. Apply while hot. It will not stand great heat.

II.—An excellent cement for porcelain and stoneware is obtained by mixing 20 parts of fish glue with an equal weight of crystallizable acetic acid and evaporate the mixture carefully to a syrupy consistency so that it forms a gelatinous mass on cooling. For use the cement thus obtained is made liquid again by heating and applied to the fracture with a brush. The pieces should now be pressed firmly together, by winding a twine tightly around them, until the cement has hardened.

III.—For luting vessels made of glass, {28} porcelain, etc., which are to be used to hold strong acids, a mixture of asbestos powder, water glass, and an indifferent powder (permanent white, sand, etc.) is recommended. To begin with, asbestos powder is made into a pulp with three or four times the quantity (weight) of a solution of soda water glass (of 30° B.). The same is exceedingly fat and plastic, but is not very well suited for working, as it shrinks too much and cracks when drying. By an addition of fine writing sand of the same weight as the asbestos used, the mass can be made less fat, so as to obviate shrinking, without detracting from the plasticity. Small vessels were molded from it and dried in the air, to be tested afterwards. Put in water, the hardened mass becomes soft again and falls apart. Brought into contact, however, with very strong mineral acids, it becomes even firmer and withstands the liquid perfectly. Concentrated nitric acid was kept in such small vessels without the mass being visibly attacked or anything penetrating it. The action of the acid manifestly has the effect that silicic acid is set free from the water glass in excess, which clogs up the pores entirely and contributes to the lutation. Later on, the mass cannot be dissolved by pure water any more. The mass is also highly fireproof. One of the molded bodies can be kept glowing in a Bunsen gas flame for about half a day after treatment with acid, without slagging in the least. For many purposes it ought to be welcome to have such a mass at hand. It cannot be kept ready for use, however, as it hardens a few hours after being prepared; if potash water glass is used, instead of the soda composition, this induration takes place still more quickly.

IV.—Cement for Glass, Porcelain, etc.—

Isinglass (fish glue) 50 parts Gum ammoniac 4 parts Gum mastic 2 parts Alcohol, 95 per cent 10 parts Water, q. s.

Soak the isinglass in cold water over night, or until it has become swollen and soft throughout. In the morning throw off any superfluous fluid and throw the isinglass on a clean towel or other coarse cloth, and hang it up in such a way that any free residual water will drain away. Upon doing this thoroughly depends, in a great measure, the strength of the cement. When the gelatin has become thoroughly drained put it into a flask or other container, place it in the water bath and heat carefully until it becomes fluid, being careful not to let it come to a boil, as this injures its adhesive properties (the same may be said in regard to glues and gelatins of all kinds). Dissolve the gums in the alcohol and add the solution to the gelatin after removing the same from the water bath, and letting it cool down to about 160° F. Stir well together or mix by agitation.

The following precautions must be observed: 1. Both surfaces to be joined must be absolutely clean, free from dust, dirt, grease, etc. 2. Where the cement is one that requires the application of heat before use, the objects to be united should also _be heated to a point at least as high as the melting point of the cement_. Otherwise, the cement on application is chilled and consequently fails to make a lasting joint. 3. The thinner the layer of cement the stronger the joint; avoid, therefore, using too much of the binding material. Cover both surfaces to be united, coapt them exactly, and press together as closely as possible. In this manner the thinnest possible layer is secured. 4. Bind the parts securely together, and let remain without loosening or attempting to use the article for 2 or 3 days or longer. A liquid cement acquires its full strength only after evaporation of the fluids used as solvents, and this can occur only from the infinitesimal line of exposed surface.

V.—Liquid Porcelain Cement.—Fish glue, 20 parts; glass acetic acid, 20 parts; heat together until the mass gelatinizes on cooling.

VI.—Take 1 ounce of Russian isinglass, cut in small pieces, and bruise well; then add 6 ounces of warm water, and leave it in a warm place for from 24 to 48 hours. Evaporate the resulting solution to about 3 ounces. Next dissolve 1/2 ounce of mastic in 4 ounces of alcohol, and add the mastic solution to the isinglass in small quantities at a time, continuing the heat and stirring well. While still hot strain the liquid through muslin.

VII.—For optical glasses, Canada balsam is employed, the two pieces being firmly pressed together. After a while, especially by humidity, punctures will form, and the glass is separated by a mist of varying reflexes, while in certain climates the heat will melt the balsam. For all other glass articles which require only simple treatment, such as knobs of covers, plates, etc., silicate of potash is excellent.

VIII.—Glass Cement.—Dissolve in 150 parts of acetic acid of 96 per cent, 100 {29} parts of gelatin by the use of heat, and add ammonium bichromate, 5 parts. This glue must be kept away from the light.

IX.—White glue 10 parts
Potassium bichromate 2 parts
Water 100 parts

The glue is dissolved in a portion of the water by the aid of heat, the bichromate in the remainder, and the liquids mixed, the mixing being done in a feebly lighted place, and the mixture is then kept in the dark. It is applied in feeble light, being reliquefied by gentle heat, and the glass, the fractured pieces being tightly clamped together, is then exposed to a strong light for some time. By this exposure the cement becomes insoluble. This is waterproof cement for glass.

X.—Diamond Glass Cement.—Dissolve 100 parts of fish glue in 150 parts of 90 per cent alcohol and add, with constant stirring, 200 parts of powdered rosin. This cement must be preserved in absolutely tight bottles, as it solidifies very quickly.

XI.—To unite objects of crystal dissolve 8 parts of caoutchouc and 100 parts of gum mastic in 600 parts of chloroform. Set aside, hermetically closed, for 8 days; then apply with a brush, cold.

XII.—To make a transparent cement for glass, digest together for a week in the cold 1 ounce of india rubber, 67 ounces of chloroform, and 40 ounces of mastic.

XIII.—A mixture of traumaticin, a solution of caoutchouc in chloroform, and a concentrated solution of water glass make a capital cement for uniting articles of glass. Not only is the joint very strong, but it is transparent. Neither changes of temperature nor moisture affect the cement.

XIV.—A transparent cement for porcelain is prepared by dissolving 75 parts of india rubber, cut into small pieces, in a bottle containing 60 parts chloroform; to this add 15 parts green mastic. Let the bottle stand in the cold until the ingredients have become thoroughly dissolved.

XV.—Some preparations resist the action of heat and moisture a short time, but generally yield very quickly. The following cement for glass has proven most resistant to liquids and heat:

Silver litharge 1,000 parts White lead 50 parts Boiled linseed oil 3 parts Copal varnish 1 part

Mix the lead and litharge thoroughly, and the oil and copal in the same manner, and preserve separately. When needed for use, mix in the proportions indicated (150 parts of the powder to 4 parts of the liquid) and knead well together. Apply to the edges of the glass, bind the broken parts together, and let stand for from 24 to 48 hours.

XVI.—To reunite plaster articles dissolve small pieces of celluloid in ether; in a quarter of an hour decant, and use the pasty deposit which remains for smearing the edges of the articles. It dries rapidly and is insoluble in water.

XVII.—To Mend Wedgwood Mortars.—It is easy enough to mend mortars so that they may be used for making emulsions and other light work which does not tax their strength too much. But a mended mortar will hardly be able to stand the force required for powdering hard substances. A good cement for mending mortars is the following:

_a._—Glass flour elutriated 10 parts
Fluorspar, powdered and elutriated 20 parts
Silicate of soda 60 parts

Both glass and fluorspar must be in the finest possible condition, which is best done by shaking each in fine powder, with water allowing the coarser particles to deposit, and then to pour off the remainder, which holds the finest particles in suspension. The mixture must be made very rapidly by quick stirring, and when thoroughly mixed must be at once applied. This is said to yield an excellent cement.

_b._—Freshly burnt plaster of Paris 5 parts
Freshly burnt lime 1 part
White of egg, sufficient.

Reduce the first two ingredients to a very fine powder and mix them well; moisten the two surfaces to be united with a small quantity of white of egg to make them adhesive; then mix the powder very rapidly with the white of egg and apply the mixture to the broken surfaces. If they are large, two persons should do this, each applying the cement to one portion. The pieces are then firmly pressed together and left undisturbed for several days. The less cement is used the better will the articles hold together.

_c._—If there is no objection to dark-colored cement, the very best that can be used is probably marine glue. This is made thus: Ten parts of caoutchouc or india rubber are dissolved in 120 parts of benzine or petroleum naphtha, with {30} the aid of a gentle heat. When the solution is complete, which sometimes requires from 10 to 14 days, 20 parts of asphalt are melted in an iron vessel and the caoutchouc solution is poured in very slowly in a fine stream and under continued heating, until the mass has become homogeneous and nearly all the solvent has been driven off. It is then poured out and cast into greased tin molds. It forms dark brown or black cakes, which are very hard to break. This cement requires considerable heat to melt it; and to prevent it from being burnt it is best to heat a capsule containing a piece of it first on a water bath until the cake softens and begins to be liquid. It is then carefully wiped dry and heated over a naked flame, under constant stirring, up to about 300° F. The edges of the article to be mended should, if possible, also be heated to at least 212° F., so as to permit the cement to be applied at leisure and with care. The thinner the cement is applied the better it binds.

«Meerschaum Cements.»—I.—If the material is genuine (natural) meerschaum a lasting joint can be made between the parts by proceeding as follows: Clean a clove or two of garlic (the fresher the better) by removing all the outside hull of skin; throw into a little mortar and mash to a paste. Rub this paste over each surface to be united and join quickly. Bring the parts as closely together as possible and fasten in this position. Have ready some boiling fresh milk; place the article in it and continue the boiling for 30 minutes. Remove and let cool slowly. If properly done, this makes a joint that will stand any ordinary treatment, and is nearly invisible. For composition, use a cement made of quicklime, rubbed to a thick cream with egg albumen.

II.—Mix very fine meerschaum shavings with albumen or dissolve casein in water glass, stir finely powdered magnesia into the mass, and use the cement at once. This hardens quickly.

«Asbestos Cement.»—Ground asbestos may be made into a cement which will stand a high degree of heat by simply mixing it with a solution of sodium silicate. By subsequent treatment with a solution of calcium chloride the mass may be made insoluble, silicate of calcium being formed.

A cement said to stand a high degree of heat and to be suitable for cementing glass, porcelain, or other vessels intended to hold corrosive acids, is this one:

I.—Asbestos 2 parts
Barium sulphate 3 parts
Sodium silicate 2 parts

By mixing these ingredients a cement strong enough to resist the strongest nitric acid will be obtained. If hot acids are dealt with, the following mixture will be found to possess still more resistant powers:

II.—Sodium silicate 2 parts
Fine sand 1 part
Asbestos powder 1 part

Both these cements take a few hours to set. If the cement is wanted to set at once, use potassium silicate instead of sodium silicate. This mixture will be instantly effective, and possesses the same power of resistance as the other.

«Parisian Cement.»—Mix 1 part of finely ground glass powder, obtained by levigation, with 3 parts of finely powdered zinc oxide rendered perfectly free from carbonic acid by calcination. Besides prepare a solution of 1 part, by weight, of borax in a very small quantity of hot water and mix this with 50 parts of a highly concentrated zinc chloride solution of 1.5 to 1.6 specific gravity. As is well known the mixture of this powder with the liquid into a soft uniform paste is accomplished only immediately before use. The induration to a stonelike mass takes place within a few minutes, the admixture of borax retarding the solidification somewhat. The pure white color of the powder may be tinted with ocher, manganese, etc., according to the shade desired.

«Strong Cement.»—Pour over well-washed and cleaned casein 12 1/2 parts of boiled linseed oil and the same amount of castor oil. Boil. Stir actively and add a small amount of a saturated aqueous solution of alum; remove from the fire and set aside. After a while a milky looking fluid will separate and rise. This should be poured off. To the residue add 120 parts of rock candy syrup and 6 parts of dextrin.

«A Cheap and Excellent Cement.»—A cheap and excellent cement, insoluble after drying in water, petroleum, oils, carbon disulphide, etc., very hard when dry and of very considerable tensile strength, is composed of casein and some tannic-acid compound, as, for instance, calcium tannate, and is prepared as follows:

First, a tannin solution is prepared either by dissolving a tannin salt, or by extraction from vegetable sources (as barks from certain trees, etc.), to which {31} is added clear lime water (obtained by filtering milk of lime, or by letting the milk stand until the lime subsides) until no further precipitation occurs, and red litmus paper plunged in the fluid is turned blue. The liquid is now separated from its precipitate, either by decantation or otherwise, and the precipitate is dried. In operating with large quantities of the substance, this is done by passing a stream of atmospheric air through the same. The lime tannate obtained thus is then mixed with casein in proportions running from 1:1 up to 1:10, and the mixture, thoroughly dried, is milled into the consistency of the finest powder. This powder has now only to be mixed with water to be ready for use, the consistency of the preparation depending upon the use to which it is to be put.

«Universal Cement.»—Take gum arabic, 100 parts, by weight; starch, 75 parts, by weight; white sugar, 21 parts, by weight; camphor, 4 parts, by weight. Dissolve the gum arabic in a little water; also dissolve the starch in a little water. Mix and add the sugar and camphor. Boil on the water bath until a paste is formed which, on coating, will thicken.

«Cement for Ivory.»—Melt together equal parts of gutta percha and ordinary pitch. The pieces to be united have to be warmed.

«Cement for Belts.»—Mix 50 parts, by weight, of fish glue with equal parts of whey and acetic acid. Then add 50 parts, by weight, of garlic in paste form and boil the whole on the water bath. At the same time make a solution of 100 parts, by weight, of gelatin in the same quantity of whey, and mix both liquids. To the whole add, finally, 50 parts, by weight, of 90-per-cent alcohol and, after filtration, a cement is obtained which can be readily applied with a brush and possesses extraordinary binding qualities.

«Cement for Chemical Apparatus.»—Melt together 20 parts of gutta percha, 10 parts of yellow wax, and 30 parts of shellac.

«Size Over Portland Cement.»—The best size to use on Portland cement molding for wall paper would ordinarily be glue and alum size put on thin and warm, made in proportion of 1/2 pound of glue and same weight of alum dissolved in separate pails, then poured together.

«Aquarium Cements.»—

I.—Litharge 3 ounces
Fine white sand 3 ounces
Plaster of Paris 3 ounces
Rosin, in fine powder 1 ounce
Linseed oil, enough.
Drier, enough.

Mix the first three ingredients, add sufficient linseed oil to make a homogeneous paste, and then add a small quantity of drier. This should stand a few hours before it is used. It is said that glass joined to iron with this cement will break before it will come loose.

II.—Litharge 1 ounce
Fine white sand 1 ounce
Plaster of Paris 1 ounce
Manganese borate 20 grains
Rosin, in fine powder 3 1/2 pounds
Linseed varnish oil, enough.

III.—Take equal parts of flowers of sulphur, ammonium chloride, and iron filings, and mix thoroughly with boiled linseed oil. Finally, add enough white lead to form a thin paste.

IV.—Powdered graphite 6 parts
Slaked lime 3 parts
Barium sulphate 8 parts
Linseed varnish oil 7 parts

V.—Simply mix equal parts of white and red lead with a little kettle-boiled linseed oil.

«Substitute for Cement on Grinder Disks.»—A good substitute in place of glue or various kinds of cement for fastening emery cloth to the disks of grinders of the Gardner type is to heat or warm the disk and apply a thin coating of beeswax; then put the emery cloth in place and allow to set and cool under pressure.

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Henley's Twentieth Century Formulas, Recipes and ProcessesChapter II: Front Matter (2)

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