Chapter II: Application of Light-Gas (45)

These stones make upon an average 11 or 12 turns in a minute, corresponding to 3 revolutions of the water-wheel, which moves through a space of 3 feet 4 inches in the second, its outer circumference being 66 feet. The weight of the upper stone, with its iron mountings, is about 6 cwt., when new. The charge of each mill in dry material is 2 cwt.; and the water may be estimated at from one-half to the whole of this weight; whence the total load may be reckoned to be at least 3 cwt.; the stone, by displacement of the magma, loses fully 400 pounds of its weight, and weighs therefore in reality only 2 cwt. It is charged in successive portions, but it is discharged all at once. When the grinding of the siliceous or felspar matters is nearly complete, a remarkable phenomenon occurs; the substance precipitates to the bottom, and assumes in a few seconds so strong a degree of cohesion, that it is hardly possible to restore it again to the pasty or magma state; hence if a millstone turns too slowly, or if it be accidentally stopped for a few minutes, the upper stone gets so firmly cemented to the under one, that it is difficult to separate them. It has been discovered, but without knowing why, that a little vinegar added to the water of the magma almost infallibly prevents that sudden stiffening of the deposit and stoppage of the stones. If the mills come to be set fast in this way, the shafts or geering would be certainly broken, were not some safety provision to be made in the machinery against such accidents. Mr. Hall’s contrivance to obviate the above danger is highly ingenious. The clutch _l_, _l´_, _fig._ 901., is not a locking crab, fixed in the common way, upon the shaft L; but it is composed, as shown in _figs._ 904, 905, 906, 907, of a hoop _u_, fixed upon the shaft by means of a key, of a collar _v_, and of a flat ring or washer _x_, with four projections, which are fitted to the collar _v_, by four bolts _y_. _Fig._ 905. represents the collar _v_ seen in front; that is, by the face which carries the clutch teeth; and _fig._ 906. represents its other face, which receives the flat ring _x_, _fig._ 907., in four notches corresponding to the four projections of the washer-ring. Since the ring _u_ is fixed upon the shaft L, and necessarily turns with it, it has the two other pieces at its disposal, namely the collar _v_, and the washer _x_, because they are always connected with it by the four bolts _y_, so as to turn with the ring _u_, when the resistance they encounter upon the shaft L´ is not too great, and to remain at rest, letting the ring _u_ turn by itself, when that resistance increases to a certain pitch. To give this degree of friction, we need only interpose the leather washers _z_, _z´_, _fig._ 904.; and now as the collar _coupling-box_, _v_, slides pretty freely upon the ring _u_, it is obvious that by tightening more or less the screw bolts _y_, these washers will become as it were a lateral brake, to tighten more or less the bearing of the ring _u_, to which they are applied: by regulating this pressure, every thing may be easily adjusted. When the resistance becomes too great, the leather washers, pressed upon one side by the collar _v_, of the washer _x_, and rubbed upon the other side by the prominence of the ring _u_, get heated to such a degree, that they are apt to become carbonized, and require replacement.

This safety clutch may be recommended to the notice of mechanicians, as susceptible of beneficial application in a variety of circumstances.

GREAT PORCELAIN MILL.

The large felspar and kaolin mill, made by Mr. Hall, for Sèvres, has a flat bed of hornstone, in one block, laid at the bottom of a great tub, hooped strongly with iron. In most of the English potteries, however, that bed consists of several flat pieces of chert or hornstone, laid level with each other. There is, as usual, a spigot and faucet at the side, for drawing off the liquid paste. The whole system of the mechanism is very substantial, and is supported by wooden beams.

The following is the manner of turning the upper blocks. In _fig._ 900. the main horizontal shaft P bears at one of its extremities a toothed wheel, usually mounted upon the periphery of the great water-wheel (_fig._ 908. shows this toothed wheel by a dotted line) at its other end; P carries the fixed portion _p_ of a coupling-box, similar to the one just described as belonging to the little mill. On the prolongation of P, there is a second shaft P´, which bears the movable portion of that box, and an upright bevel wheel P´´. Lastly, in _figs._ 900. and 908. there is shown the vertical shaft Q, which carries at its upper end a large horizontal cast-iron wheel Q´, not seen in this view, because it is sunk within the upper surface of the turning hornstone, like the clamp _d_, _f_, in _fig._ 902. At the lower end of the shaft Q, there is the bevel wheel Q´´, which receives motion from the wheel P´´, _fig._ 900.

The shaft P always revolves with the water-wheel; but transmits its motion to the shaft P´ only when the latter is thrown into geer with the coupling-box _p´_, by means of its forked lever. Then the bevel wheel P´ turns round with the shaft P´, and communicates its rotation to the bevel wheel Q´´, which transmits it to the shaft Q, and to the large cast-iron wheel, which is sunk into the upper surface of the revolving hornstone.

The shaft Q is supported and centred by a simple and solid adjustment; at its lower part, it rests in a step R, which is supported upon a cast-iron arch Q´, seen in profile in _fig._ 900.; its base is solidly fixed by four strong bolts. Four set screws above R, _fig._ 900., serve to set the shaft Q truly perpendicular: thus supported, and held securely at its lower end, in the step at R, _figs._ 900. and 908., it is embraced near the upper end by a brass bush or collar, composed of two pieces, which may be drawn closer together by means of a screw. This collar is set into the summit of a great truncated cone of cast-iron, which rises within the tub through two-thirds of the thickness of the hornstone bed; having its base firmly fixed by bolts to the bottom of the tub, and having a brass collet to secure its top. The iron cone is cased in wood. When all these pieces are well adjusted and properly screwed up, the shaft Q revolves without the least vacillation, and carries round with it the large iron wheel Q´, cast in one piece, and which consists of an outer rim, three arms or radii, and a strong central nave, made fast by a key to the top of the shaft Q, and resting upon a shoulder nicely turned to receive it. Upon each of the three arms, there are adjusted, with bolts, three upright substantial bars of oak, which descend vertically through the body of the revolving mill to within a small distance of the bed-stone; and upon each of the three arcs of that wheel-ring, comprised between its three strong arms, there are adjusted, in like manner, five similar uprights, which fit into hollows cut in the periphery of the moving stone. They ought to be cut to a level at their lower part, to suit the slope of the bottom of the tub _o_, _figs._ 900. and 908., so as to glide past it pretty closely, without touching.

The speed of this large mill is eight revolutions in the minute. The turning hornstone describes a mean circumference of 141-1/3 inches (its diameter being 45 inches), and of course moves through about 100 feet per second. The tub O, is 52 inches wide at bottom, 56 at the surface of the sleeper block (which is 16 inches thick), and 64 at top, inside measure. It sometimes happens that the millstone throws the pasty mixture out of the vessel, though its top is 6 inches under the lip of the tub _o_; an inconvenience which can be obviated only by making the pap a little thicker; that, is by allowing only from 25 to 30 per cent. of water; then its density becomes nearly equal to 2·00, while that of the millstones themselves is only 2·7; whence, supposing them to weigh only 2 cwt., there would remain an effective weight of less than 1/2 cwt. for pressing upon the bottom and grinding the granular particles. This weight appears to be somewhat too small to do much work in a short time; and therefore it would be better to increase the quantity of water, and put covers of some convenient form over the tubs. It is estimated that this mill will grind nearly 5 cwt. of hard kaolin or felspar gravel, in 24 hours, into a proper pap.

To the preceding methodical account of the porcelain manufacture, I shall now subjoin some practical details relative to certain styles of work, with comparisons between the methods pursued in this country and upon the Continent, but chiefly by our jealous rivals the French.

The blue printed ware of England has been hitherto a hopeless object of emulation in France. M. Alexandre Brongniart, membre de l’Institut, and director of the _Manufacture Royal de Sèvres_, characterizes the French imitations of the _Fayence fine, ou Anglaise_, in the following terms: “Les défauts de cette poterie, qui tiennent à sa nature, sont de ne pouvoir aller sur le feu pour les usages domestiques, et d’avoir un vernis tendre, qui se laisse aisément entamer par les instruments d’acier et de fer. Mais lorsque cette poterie est mal fabriquée, ou fabriquée avec une économie mal entendue, ses défauts deviennent bien plus graves; son vernis jaunâtre et tendre tressaille souvent; il se laisse entamer ou user avec la plus grande facilité par les instruments de fer, ou par l’usage ordinaire. Les fissures que ce tressaillement ou ces rayures ouvrent dans le vernis permettent aux matières grasses de pénétrer dans le biscuit, que dans les poteries affectées de ce défaut, a presque toujours une texture lâche; les pièces se salissent, s’empuantissent, et se brisent même avec la plus grande facilité.”[42]

[42] Dict. Technologique, tom. xvii., article Poteries, p. 253.

What a glaze, to be scratched or grooved with soft iron; to fly off in scales, so as to let grease soak into the biscuit or body of the ware; to become foul, stink, and break with the utmost ease! The refuse crockery of the coarsest pottery works in the United Kingdom would hardly deserve such censure.

In the minutes of evidence of the _Enquête Ministérielle_, published in 1835, MM. de Saint Cricq and Lebeuf, large manufacturers of pottery-ware at Creil and Montereau, give a very gratifying account of the English stoneware manufacture. They declare that the English possess magnificent mines of potter’s clay, many leagues in extent; while those of the French are mere patches or _pots_. Besides, England, they say, having upwards of 200 potteries, can constantly employ a great many public flint-mills, and thereby obtain that indispensable material of the best quality, and at the lowest rate. “The mill erected by M. Brongniart, at Sèvres, does its work at twice the price of the English mills. The fuel costs in England one-fourth of what it does in France. The expense of a kiln-round, in the latter country, is 200 francs; while in the former it is not more than 60.” After a two-months tour among the English potteries, these gentlemen made the following additional observations to their first official statement:----

“The clay, which goes by water carriage from the counties of Devon and Dorset, into Staffordshire, to supply more than 200 potteries, clustered together, is delivered to them at a cost of 4 francs (3_s._ 2_d._) the 100 kilogrammes (2 cwt.); at Creil, it costs 4_f._ 50_c._, and at Montereau, only 2_f._ 40_c._ There appears, therefore, to be no essential difference in the price of the clay; but the quality of the English is much superior, being incontestably whiter, purer, more homogeneous, and not turning red at a high heat, like the French.” The grinding of the flints costs the English potter 4-1/2_d._ per 100 kilos., and the French 6_d._; but as that of the latter is in general ground dry, it is a coarser article. The kaolin, or china clay, is imported from Cornwall for the use of many French potteries; but the transport of merchandise is so ill managed in France, that while 2 cwts. cost in Staffordshire only 8_f._ 75_c._ (about 7_s._ 1_d._), they cost 12_f._ at Creil, and 13f. 50_c._ at Montereau. The white lead and massicot, so much employed for glazes, are 62 per cent. dearer to the French potters than the English. As no French mill has succeeded in making unsized paper fit for printing upon stoneware, our potters are under the necessity of fetching it from England; and, under favour of our own custom-house, are allowed to import it at a duty of 165_f._ per 100 kilogrammes, or about 8_d._ per pound English. No large stock of materials need be kept by the English, because every article may be had when wanted from its appropriate wholesale dealers; but the case is quite different with the French, whose stocks, even in small works, can never safely be less in value than 150,000_f._ or 200,000_f._; constituting a loss to them, in interest upon their capital, of from 7,500_f._ to 10,000_f._ per annum. The capital sunk in buildings is far less in England than in France, in consequence of the different styles of erecting stoneware factories in the two countries. M. de Saint Cricq informs us, that Mr. Clewes, of Shelton, rents his works for 10,000_f._ (380_l._) per annum; while the similar ones of Creil and Montereau, in France, have cost each a capital outlay of from 500,000_f._ to 600,000_f._, and in which the products are not more than one half of Mr. Clewes’. “This forms a balance against us,” says M. St. C., “of about 20,000_f._ per annum; or nearly 800_l._ sterling. Finally, we have the most formidable rival to our potteries in the extreme dexterity of the English artisans. An enormous fabrication permits the manufacturers to employ the same workmen during the whole year upon the same piece; thus I have seen at Shelton a furnisher, for sixpence, turn off 100 pieces, which cost at Creil and Montereau 30 sous (1_s._ 2-1/2_d._); yet the English workman earns 18_f._ 75_c._ a week, while the French never earns more than 15_f._ I have likewise seen an English moulder expert enough to make 25 waterpots a day, which, at the rate of 2_d._ a piece, bring him 4_s._ 2_d._ of daily wages; while the French moulder, at daily wages also of 4_s._ 2_d._, turns out of his hands only 7, or at most 8 pots. In regard to hollow wares, the English may be fairly allowed to have an advantage over us, in the cost of labour, of 100 per cent.; which they derive from the circumstance, that there are in Staffordshire 60,000 operatives, men, women, and children, entirely dedicated to the stoneware manufacture; concentrating all their energies within a space of 10 square leagues. Hence a most auspicious choice of good practical potters, which cannot be found in France.”

M. Saint Amans, a French gentleman, who spent some years in Staffordshire, and has lately erected a large pottery in France, says the English surpass all other nations in manufacturing a peculiar stoneware, remarkable for its lightness, strength, and elegance; as also in printing blue figures upon it of every tint, equal to that of the Chinese, by processes of singular facility and promptitude. After the biscuit is taken out of the kiln, the fresh impression of the engraving is transferred to it from thin unsized paper, previously immersed in strong soap water; the ink for this purpose being a compound of arseniate of cobalt with a flux, ground up with properly boiled linseed oil. The copper-plates are formed by the graving tool with deeper or shallower lines according to the variable depth of shades in the design. The cobalt pigment, on melting, spreads so as to give the soft effect of water-colour drawing. The paper being still moist, is readily applied to the slightly rough and adhesive surface of the biscuit, and may be rubbed on more closely by a dossil of flannel. The piece is then dipped in a tub of water, whereby the paper gets soft, and may be easily removed, leaving upon the pottery the pigment of the engraved impression. After being gently dried, the piece is dipped into the glaze mixture, and put into the enamel oven.

_Composition of the Earthy Mixtures._

The basis of the English stoneware is, as formerly stated, a bluish clay, brought from Dorsetshire and Devonshire, which lies at the depth of from 25 to 30 feet beneath the surface. It is composed of about 24 parts of alumina, and 76 of silica, with some other ingredients in very small proportions. This clay is very refractory in high heats, a property which, joined to its whiteness when burned, renders it peculiarly valuable for pottery. It is also the basis of all the yellow biscuit-ware called _cream colour_, and in general of what is called the _printing body_; as also for the semi-vitrified porcelain of Wedgewood’s invention, and of the tender porcelain.

The constituents of the stoneware are, that clay, the powder of calcined flints, and of the decomposed felspar called Cornish stone. The proportions are varied by the different manufacturers. The following are those generally adopted in one of the principal establishments of Staffordshire:--

For _cream colour_, Silex or ground flints 20 parts.
Clay 100
Cornish stone 2

_Composition of the Paste for receiving the Printing Body under the Glaze._

For this purpose the proportions of the flint and the felspar must be increased. The substances are mixed separately with water into the consistence of a thick cream, which weighs per pint, for the flints 32 ounces, and for the Cornish stone 28. The china clay of Cornwall is added to the same mixture of flint and felspar, when a finer pottery or porcelain is required. That clay cream weighs 24 ounces per pint. These 24 ounces in weight are reduced to one-third of their bulk by evaporation. The pint of dry Cornish clay weighs 17 ounces, and in its first pasty state 24, as just stated. The dry flint powder weighs 14-1/2 ounces per pint; which when made into a cream weighs 32 ounces. To 40 measures of Devonshire clay-cream there are added,

13 measures of flint liquor.
12 -- Cornish clay ditto.
1 -- Cornish stone ditto.

The whole are well mixed by proper agitation, half dried in the _troughs_ of the slip-kiln, and then subjected to the machine for cutting up the clay into junks. The above paste, when baked, is very white, hard, sonorous, and susceptible of receiving all sorts of impressions from the paper engravings. When the silica is mixed with the alumina in the above proportions, it forms a compact ware, and the impression remains fixed between the biscuit and the glaze, without communicating to either any portion of the tint of the metallic colour employed in the engraver’s press. The felspar gives strength to the biscuit, and renders it sonorous after being baked; while the china clay has the double advantage of imparting an agreeable whiteness and great closeness of grain.

PRECIPITATE, is any matter separated in minute particles from the bosom of a fluid, which subsides to the bottom of the vessel in a pulverulent form.

PRECIPITATION, is the actual subsidence of a precipitate.

PRESS, HYDRAULIC. Though the explanation of the principles of this powerful machine belongs to a work upon mechanical engineering, rather than to one upon manufactures, yet as it is often referred to in this volume, a brief description of it cannot be unacceptable to many of my readers.

The framing consists of two stout cast-iron plates _a_, _b_, which are strengthened by projecting ribs, not seen in the section, _fig._ 909. The top or crown plate _b_, and the base-plate _a_, _a_, are bound most firmly together by 4 cylinders of the best wrought iron, _c_, _c_, which pass up through holes near the ends of the said plates, and are fast wedged in them. The flat pieces _e_, _e_, are screwed to the ends of the crown and base plates, so as to bind the columns laterally. _f_, is the hollow cylinder of the press, which, as well as the ram _g_, is made of cast iron. The upper part of the cavity of the cylinder is cast narrow, but is truly and smoothly rounded at the boring-mill, so as to fit pretty closely round a well-turned ram or piston; the under part of it is left somewhat wider in the casting. A stout cup of leather, perforated in the middle, is put upon the ram, and serves as a valve to render the neck of the cylinder perfectly water-tight, by filling up the space between it and the ram; and since the mouth of the cup is turned downwards, the greater the pressure of water upwards, the more forcibly are the edges of the leather valve pressed against the inside of the cylinder, and the tighter does the joint become. This was Bramah’s beautiful invention.

Upon the top of the ram, the press-plate or table, strengthened with projecting ridges, rests, which is commonly called the follower, because it follows the ram closely in its descent. This plate has a half-round hole at each of its four corners, corresponding to the shape of the four iron columns along which it glides in its up-and-down motions of compression and relaxation.

_k_, _k_, _figs._ 909. and 910., is the framing of a force pump with a narrow barrel; _i_ is the well for containing water to supply the pump. To spare room in the engraving, the pump is set close to the press, but it may be removed to any convenient distance by lengthening the water-pipe _u_, which connects the discharge of the force pump with the inside of the cylinder of the press. _Fig._ 911. is a section of the pump and its valves. The pump _m_, is of bronze; the suction-pipe _n_, has a conical valve with a long tail; the solid piston or plunger _p_, is smaller than the barrel in which it plays, and passes at its top through a stuffing-box _q_; _r_ is the pressure-valve, _s_ is the safety-valve, which, in _fig._ 910., is seen to be loaded with a weighted lever; _t_ is the discharge-valve, for letting the water escape, from the cylinder beneath the ram, back into the well. See the winding passages in _fig._ 912. _u_ is the tube which conveys the water from the pump into the press-cylinder. In _fig._ 910. two centres of motion for the pump-lever are shown. By shifting the bolt into the centre nearest the pump-rod, the mechanical advantage of the workman may be doubled. Two pumps are generally mounted in one frame for one hydraulic press; the larger to give a rapid motion to the ram at the beginning, when the resistance is small; the smaller to give a slower but more powerful impulsion, when the resistance is much increased. A pressure of 500 tons may be obtained from a well-made hydraulic press with a ten-inch ram, and a two and a one inch set of pumps. See STEARINE PRESS.

PRINCE’S METAL, or Prince Rupert’s metal, is a modification of brass.

PRINTING INK. (_Encre d’imprimerie_, Fr.; _Buchdruckerfarbe_, Germ.) After reviewing the different prescriptions given by Moxon, Breton, Papillon, Lewis, those in Nicholson’s and the Messrs. Aikins’ Dictionaries, in Rees’ Cyclopædia, and in the French Printer’s Manual, Mr. Savage[43] says, that the Encyclopædia Britannica is the only work, to his knowledge, which has given a recipe by which a printing ink might be made, that could be used, though it would be of inferior quality, as acknowledged by the editor; for it specifies neither the qualities of the materials, nor their due proportions. The fine black ink made by Mr. Savage, has, he informs us, been pronounced by some of our first printers to be unrivalled; and has procured for him the large medal from the Society for the Encouragement of Arts.

[43] In his work on the Preparation of Printing Ink; 8vo, London,
1832.

1. _Linseed oil._--Mr. S. says, that the linseed oil, however long boiled, unless set fire to, cannot be brought into a proper state for forming printing ink; and that the flame may be most readily extinguished by the application of a pretty tight tin cover to the top of the boiler, which should never be more than half full. The French prefer nut oil to linseed; but if the latter be old, it is fully as good, and much cheaper, in this country at least.

2. _Black rosin_ is an important article in the composition of good ink; as by melting it in the oil, when that ingredient is sufficiently boiled and burnt, the two combine, and form a compound approximating to a natural balsam, like that of Canada, which is itself one of the best varnishes that can be used for printing ink.

3. _Soap._--This is a most important ingredient in printer’s ink, which is not even mentioned in any of the recipes prior to that in the Encyclopædia Britannica. For want of soap, ink accumulates upon the face of the types, so as completely to clog them up after comparatively few impressions have been taken; it will not wash off without alkaline lyes, and it skins over very soon in the pot. Yellow rosin soap is the best for black inks; for those of light and delicate shades, white curd soap is preferable. Too much soap is apt to render the impression irregular, and to prevent the ink from drying quickly. The proper proportion has been hit, when the ink works clean, without clogging the surface of the types.

4. _Lamp black._--The vegetable lamp black, sold in firkins, takes by far the most varnish, and answers for making the best ink. See BLACK.

5. _Ivory black_ is too heavy to be used alone as a pigment for printing ink; but it may be added with advantage by grinding a little of it upon a muller with the lamp black, for certain purposes; for instance, if an engraving on wood is required to be printed so as to produce the best possible effect.

6. _Indigo_ alone, or with an equal weight of prussian blue, added in small proportion, takes off the brown tone of certain lamp-black inks. Mr. Savage recommends a little Indian red to be ground in with the indigo and prussian blue, to give a rich tone to the black ink.

7. _Balsam of capivi_, as sold by Mr. Allen, Plough-court, Lombard-street, mixed, by a stone and a muller, with a due proportion of soap and pigment, forms an extemporaneous ink, which the printer may employ very advantageously when he wishes to execute a job in a peculiarly neat manner. Canada balsam does not answer quite so well.

After the smoke begins to rise from the boiling oil, a bit of burning paper stuck in the cleft end of a long stick, should be applied to the surface, to set it on fire, as soon as the vapour will burn; and the flame should be allowed to continue (the pot being meanwhile removed from over the fire, or the fire taken from under the pot,) till a sample of the varnish, cooled upon a pallet-knife, draws out into strings of about half an inch long between the fingers. To six quarts of linseed oil thus treated, six pounds of rosin should be gradually added, as soon as the froth of the ebullition has subsided. Whenever the rosin is dissolved, one pound and three quarters of dry brown soap, of the best quality, cut into slices, is to be introduced cautiously, for its water of combination causes a violent intumescence. Both the rosin and soap should be well stirred with the spatula. The pot is to be now set upon the fire, in order to complete the combination of all the constituents.

Put next of well ground indigo and prussian blue, each 2-1/2 ounces, into an earthen pan, sufficiently large to hold all the ink, along with 4 pounds of the best mineral lamp black, and 3-1/2 pounds of good vegetable lamp black; then add the warm varnish by slow degrees, carefully stirring, to produce a perfect incorporation of all the ingredients. This mixture is next to be subjected to a mill, or slab and muller, till it be levigated into a smooth uniform paste.

One pound of a superfine printing ink may be made by the following recipe of Mr. Savage:--Balsam of capivi, 9 oz.; lamp black, 3 oz.; indigo and prussian blue, together, p. æq. 1-1/4 oz.; Indian red, 3/4 oz.; turpentine (yellow) soap, dry, 3 oz. This mixture is to be ground upon a slab, with a muller, to an impalpable smoothness. The pigments used for coloured printing inks are, carmine, lakes, vermillion, red lead, Indian red, Venetian red, chrome yellow, chrome red or orange, burnt _terra di Sienna_, gall-stone, Roman ochre, yellow ochre, verdigris, blues and yellows mixed for greens, indigo, prussian blue, Antwerp blue, lustre, umber, sepia, browns mixed with Venetian red, &c.

PRINTING MACHINE. (_Typographie mécanique_, Fr.; _Druckmaschine_, Germ.) In reviewing those great eras of national industry, when the productive arts, after a long period of irksome vassalage, have suddenly achieved some new conquest over the inertia of matter, the contemplative mind cannot fail to be struck with the insignificant part which the academical philosopher has generally played in such memorable events.

Engrossed with barren syllogisms, or equational theorems, often little better than truisms in disguise, he nevertheless believes in the perfection of his attainments, and disdains to soil his hands with those handicraft operations at which all improvements in the arts must necessarily begin. He does not deem manufacture worthy of his regard, till it has worked out its own grandeur and independence with patient labour and consummate skill. In this spirit the men of speculative science neglected for 60 years the steam engine of Newcomen, till the artisan Watt transformed it into an automatic prodigy; they have never deigned to illustrate by dynamical investigations the factory mechanisms of Arkwright, yet nothing in the whole compass of art deserves it so well; and though perfectly aware that revolvency is the leading law in the system of the universe, they have never thought of showing the workman that this was also the true principle of every automatic machine.

These remarks seem to be peculiarly applicable to book-printing, an art invented for the honour of learning and the glory of the learned, though they have done nothing for its advancement; yet by the overruling bounty of Providence it has eventually served as the great teacher and guardian of the whole family of man.

It has been justly observed by Mr. Cowper, in his ingenious lecture,[44] that no improvement had been introduced in this important art, from its invention till the year 1798, a period of nearly 350 years. In Dr. Dibdin’s interesting account of printing, in the Bibliographical Decameron, may be seen representations of the early printing-presses, which exactly resemble the wooden presses in use at the present day. A new era has, however, now arrived, when the demands for prompt circulation of political intelligence require powers of printing newspapers beyond the reach of the most expeditious hand presswork.

[44] On the recent improvements in printing, first delivered at the
Royal Institution, February 22, 1828.

For the first essential modification of the old press, the world is indebted to the late Earl Stanhope.[45] His press is formed of iron, without any wood; the table upon which the form of types is laid, as well as the platen or surface which immediately gives the impression, is of cast iron, made perfectly level; the platen being large enough to print a whole sheet at one pull. The compression is applied by a beautiful combination of levers, which give motion to the screw, cause the platen to descend with progressively increasing force till it reaches the type, when the power approaches the maximum; upon the infinite lever principle, the power being applied to straighten an obtuse-angled jointed lever. This press, however, like all its flat-faced predecessors, does not act by a continuous, but a reciprocating motion, and can hardly be made automatic; nor does it much exceed the old presses in productiveness, since it can turn off only 250 impressions per hour.

[45] Lord Stanhope is the only man of learning whose name figures in
the annals of typography.

Nicholson’s for arched type.]

Nicholson’s for common type.]

The first person who publicly projected a self-acting printing-press, was Mr. William Nicholson, the able editor of the Philosophical Journal, who obtained a patent in 1790-1, for imposing types upon a cylindrical surface; this disposition of types, plates, and blocks, being a new invention (see _fig._ 913.); 2, for applying the ink upon the surface of the types, &c., by causing the surface of a cylinder smeared with the colouring-matter to roll over them; or else causing the types to apply themselves to the said cylinder. For the purpose of spreading the ink evenly over this cylinder, he proposed to apply three or more distributing rollers longitudinally against the inking cylinder, so that they might be turned by the motion of the latter. 3. “I perform,” he says, “_all my impressions by the action_ of a cylinder, or cylindrical surface; that is, I cause the paper to pass between two cylinders, one of which has the form of types attached to it, and forming part of its surface; and the other is faced with cloth, and serves to press the paper so as to take off an impression of the colour previously applied; or otherwise I cause the form of types, previously coloured, to pass in close and successive contact with the paper wrapped round a cylinder with woollen.” (See _figs._ 913. and 914.)[46]

[46] The black parts in these little diagrams, 913-922, indicate the
inking apparatus; the diagonal lines, the cylinders upon which the
paper to be printed is applied; the perpendicular lines, the plates or
types; and the arrows show the track pursued by the sheet of paper.

In this description Mr. Nicholson indicates pretty plainly the principal parts of modern printing machines; and had he paid the same attention to any one part of his invention which he fruitlessly bestowed upon attempts to attach types to a cylinder, or had he bethought himself of curving stereotype plates, which were then beginning to be talked of, he would in all probability have realized a working apparatus, instead of scheming merely ideal plans.

The first operative printing machine was undoubtedly contrived by, and constructed under the direction of, M. König, a clockmaker from Saxony, who, so early as the year 1804, was occupied in improving printing-presses. Having failed to interest the continental printers in his views, he came to London soon after that period, and submitted his plans to Mr. T. Bensley, our celebrated printer, and to Mr. R. Taylor, now one of the editors of the Philosophical Magazine.

These gentlemen afforded Mr. König and his assistant Bauer, a German mechanic, liberal pecuniary support. In 1811, he obtained a patent for a method of working a common hand-press by power; but after much expense and labour he was glad to renounce the scheme. He then turned his mind to the use of a cylinder for communicating the pressure, instead of a flat plate; and he finally succeeded, sometime before the 28th November 1814, in completing his printing automaton; for on that day the editors of the Times informed their readers that they were perusing for the first time a newspaper printed by steam-impelled machinery; it is a day, therefore, which will be ever memorable in the annals of typography.

König’s single, for one side of the sheet.]

In that machine the form of type was made to traverse horizontally under the pressure cylinder, with which the sheet of paper was held in close embrace by means of a series of endless tapes. The ink was placed in a cylindrical box, from which it was extruded by means of a powerful screw, depressing a well-fitted piston; it then fell between two iron rollers, and was by their rotation transferred to several other subjacent rollers, which had not only a motion round their axes, but an alternating traverse motion (endwise). This system of equalizing rollers terminated in two which applied the ink to the types. (See _fig._ 915). This plan of inking evidently involved a rather complex mechanism, was hence difficult to manage, and sometimes required two hours to get into good working trim. It has been superseded by a happy invention of Mr. Cowper, to be presently described.

In order to obtain a great many impressions rapidly from the same form, a paper-conducting cylinder (one embraced by the paper) was mounted upon each side of the inking apparatus, the form being made to traverse under both of them. This double-action machine threw off 1100 impressions per hour when first finished; and by a subsequent improvement, no less than 1800.

König’s double, for both sides of the sheet.]

Mr. König’s next feat was the construction of a machine for printing both sides of the newspaper at each complete traverse of the forms. This resembled two single machines, placed with their cylinders towards each other, at a distance of two or three feet; the sheet was conveyed from one paper cylinder to another, as before, by means of tapes; the track of the sheet exactly resembled the letter S laid horizontally, thus, [S]; and the sheet was turned over or reversed in the course of its passage. At the first paper cylinder it received the impression from the first form, and at the second it received it from the second form; whereby the machine could print 750 sheets of book letter-press on both sides in an hour. This new register apparatus was erected for Mr. T. Bensley, in the year 1815, being the only machine made by Mr. König for printing upon both sides. See _fig._ 916.

Donkin and Bacon’s for type.]

Messrs. Donkin and Bacon had for some years previous to this date been busily engaged with printing machines, and had indeed, in 1813, obtained a patent for an apparatus, in which the types were placed upon the sides of a revolving prism; the ink was applied by a roller, which rose and fell with the eccentricities of the prismatic surface, and the sheet was wrapped upon another prism fashioned so as to coincide with the eccentricities of the type prism. One such machine was erected for the University of Cambridge. (See _fig._ 917.) It was a beautiful specimen of ingenious contrivance and good workmanship. Though it was found to be too complicated for common operatives, and defective in the mechanism of the inking process; yet it exhibited for the first time the elastic inking rollers, composed of glue combined with treacle, which alone constitute one of the finest inventions of modern typography. In König’s machine the rollers were of metal covered with leather, and never answered their purpose very well.

Before proceeding further, I may state that the above elastic composition, which resembles caoutchouc not a little, but is not so firm, is made by dissolving with heat, in two pounds of ordinary treacle, one pound of good glue, previously soaked during a night in cold water.

Cowper’s single, for curved stereotype.]

Cowper’s double, for both sides of the sheet.]

In the year 1815, Mr. Cowper turned his scientific and inventive mind to the subject of printing machines, and has since, in co-operation with his partner, Mr. Applegath, carried them to an unlooked-for degree of perfection. In 1815 Mr. Cowper obtained a patent for curving stereotype plates, for the purpose of fixing them on a cylinder Several machines so mounted, capable of printing 1000 sheets per hour upon both sides, are at work at the present day; twelve machines on this principle having been made for the Directors of the Bank of England a short time previous to their re-issuing gold. See _figs._ 918. and 919.

It deserves to be remarked here, that the same object seems to have occupied the attention of Nicholson, Donkin, Bacon, and Cowper; viz., the revolution, of the form of types. Nicholson sought to effect this by giving to the shank of a type a shape like the stone of an arch; Donkin and Bacon by attaching types to the sides of a revolving prism; and Cowper, more successfully, by curving a stereotype plate. (See _fig._ 918.) In these machines Mr. Cowper places two paper cylinders side by side, and against each of them a cylinder for holding the plates; each of these four cylinders is about two feet in diameter. Upon the surface of the stereotype-plate cylinder, four or five inking rollers of about three inches in diameter are placed; they are kept in their position by a frame at each end of the said cylinder, and the axles of the rollers rest in vertical slots of the frame, whereby having perfect freedom of motion, they act by their gravity alone, and require no adjustment.

The frame which supports the inking rollers, called the waving-frame, is attached by hinges to the general framework of the machine; the edge of the stereotype-plate cylinder is indented, and rubs against the waving-frame, causing it to vibrate to and fro, and consequently to carry the inking rollers with it, so as to give them an unceasing traverse movement. These rollers distribute the ink over three-fourths of the surface of the cylinder, the other quarter being occupied by the curved stereotype plates. The ink is contained in a trough, which stands parallel to the said cylinder, and is formed by a metal roller revolving against the edge of a plate of iron; in its revolution it gets covered with a thin film of ink, which is conveyed to the plate-cylinder by a distributing roller vibrating between both. The ink is diffused upon the plate cylinder as before described; the plates in passing under the inking rollers become charged with the coloured varnish; and as the cylinder continues to revolve, the plates come into contact with a sheet of paper on the first paper cylinder, which is then carried by means of tapes to the second paper cylinder, where it receives an impression upon its opposite side from the plates upon the second cylinder.

Thus the printing of the sheet is completed. Though the above machine be applicable only to stereotype plates, it has been of general importance, because it formed the foundation of the future success of Messrs. Cowper and Applegath’s printing machinery, by showing them the best method of serving out, distributing, and applying the coloured varnish to the types.

In order to adapt this method of inking to a flat type-form machine, it was merely requisite to do the same thing upon an extended flat surface or table, which had been performed upon an extended cylindrical surface. Accordingly, Messrs. Cowper and Applegath constructed a machine for printing both sides of the sheet from type, including the inking apparatus, and the mode of conveying the sheet from the one paper cylinder to the other, by means of drums and tapes. It is highly creditable to the scientific judgment of these patentees, that in new modelling the printing machine, they dispensed with forty wheels, which existed in Mr. König’s apparatus, when Mr. Bensley requested them to apply their improvements to it.

Cowper’s inking table and roller.]

The distinctive advantages of these machines, and which have not hitherto been equalled, are the uniform distribution of the ink, the equality as well as delicacy with which it is laid upon the types, the diminution in its expenditure, amounting to one half upon a given quantity of letter-press, and the facility with which the whole mechanism is managed. The band inking-roller, and distributing-table, now so common in every printing-office in Europe and America, is the invention of Mr. Cowper, and was specified in his patent. The vast superiority of the inking apparatus in his machines, over the balls used of old, induced him to apply it forthwith to the common press, and most successfully for the public; but with little or no profit to the inventor, as the plan was unceremoniously infringed throughout the kingdom, by such a multitude of printers, whether rich or poor, as to render all attempts at reclaiming his rights by prosecution hopeless. See _fig._ 920.

Applegath and Cowper’s single.]

Applegath and Cowper’s double.]

To construct a printing machine which shall throw off two sides at a time with exact register, that is, with the second side placed precisely upon the back of the first, is a very difficult problem, which was first practically solved by Messrs. Applegath and Cowper. It is comparatively easy to make a machine which shall print the one side of a sheet of paper first, and then the other side, by the removal of one form, and the introduction of another; and thus far did Mr. König advance. A correct register requires the sheet, after it has received its first impression from one cylinder, to travel round the peripheries of the cylinders and drums, at such a rate as to meet the types of the second side at the exact point which will ensure this side falling with geometrical nicety upon the back of the first. For this purpose, the cylinders and drums must revolve at the very same speed as the carriage underneath; hence the least incorrectness in the workmanship will produce such defective typography as will not be endured in book-printing at the present day, though it may be tolerated in newspapers. An equable distribution of the ink is of no less importance to beautiful letter-press. See _figs._ 921. 922.

The machines represented in _figs._ 923, 924, 925, are different forms of those which have been patented by Messrs. Applegath and Cowper. That shown in _figs._ 923. and 925. prints both sides of the sheet during its passage, and is capable of throwing off nearly 1000 finished sheets per hour. The moistened quires of blank paper being piled upon a table A, the boy, who stands on the adjoining platform, takes up one sheet after another, and lays them upon the feeder B, which has several linen girths passing across its surface, and round a pulley at each end of the feeder; so that whenever the pulleys begin to revolve, the motion of the girths carries forward the sheet, and delivers it over the entering roller E, where it is embraced between two series of endless tapes, that pass round a series of tension rollers. These tapes are so placed as to fall partly between, and partly exterior to, the pages of the printing; whereby they remain in close contact with the sheet of paper on both of its sides during its progress through the machine. The paper is thus conducted from the first printing cylinder F, to the second cylinder G, without having the truth of its register impaired, so that the coincidence of the two pages is perfect. These two great cylinders, or drums, are made of cast iron, turned perfectly true upon a self-acting lathe;[47] they are clothed in these parts, corresponding to the typographic impression, with fine woollen cloth, called _blankets_ by the pressmen, and revolve upon powerful shafts which rest in brass bearings of the strong framing of the machine. These bearings, or plummer blocks, are susceptible of any degree of adjustment, by set screws. The drums H and I are made of wood; they serve to conduct the sheet evenly from the one printing cylinder to the other.

[47] I have witnessed with much pleasure the turning of these great
cylinders in Messrs. Cowper’s factory at Manchester.

One series of tapes commences at the upper part of the entering drum E, proceeds in contact with the right-hand side and under surface of the printing cylinder F, passes next over the carrier-drum H, and under the carrier-drum I; then encompassing the left-hand side and under portion of the printing drum G, it passes in contact with the small tension rollers _a_, _b_, _c_, _d_, _fig._ 925., and finally arrives at the roller E, which may be called the commencement of the one series of endless tapes. The other series may be supposed to commence at the roller _h_; it has an equal number of tapes, and corresponds with the former in being placed upon the cylinders so that the sheets of paper may be held securely between them. This second series descends from the roller _h_, _fig._ 925., to the entering drum E, where it meets and coincides with the first series in such a way that both sets of tapes proceed together _under_ the printing cylinder F, _over_ H, _under_ I, and _round_ G, until they arrive at the roller _i_, _fig._ 923., where they separate, after having continued in contact, except at the places where the sheets of paper are held between them. The tapes descend from the roller _i_, to a roller at _k_, and, after passing in contact with rollers at _l_, _m_, _n_, they finally arrive at the roller _h_, where they were supposed to commence. Hence two series of tapes act invariably in contact, without the least mutual interference, as may be seen by inspection of the _figs._ 923, 924, 925.

The various cylinders and drums revolve very truly by means of a system of toothed wheels and pinions mounted at their ends. Two horizontal forms of types are laid at a certain distance apart upon the long carriage M, adjoining to each of which there is a flat metallic plate, or inking table, in the same plane. The common carriage, bearing its two forms of type and two inking tables, is moved backwards and forwards, from one end of the printing machine to the other, upon rollers attached to the frame-work, and in its traverse brings the types into contact with the sheet of paper clasped by the tapes round the surfaces of the printing cylinders. This alternate movement of the carriage is produced by a pinion working alternately into the opposite sides of a rack under the table. The pinion is driven by the bevel wheels K.

The mechanism for supplying the ink, and distributing it over the forms, is one of the most ingenious and valuable inventions belonging to this incomparable machine, and is so nicely adjusted, that a single grain of the pigment may suffice for printing one side of a sheet. Two similar sets of inking apparatus are provided; one at each end of the machine, adapted to ink its own form of type. The metal roller L, called the _ductor_ roller, as it draws out the supply of ink, has a slow rotatory motion communicated to it by a catgut cord, which passes round a small pulley upon the end of the shaft of the printing cylinder G. A horizontal plate of metal, with a straight-ground edge, is adjusted by set screws, so as to stand nearly in contact with the ductor roller. This plate has an upright ledge behind, converting it into a sort of trough or magazine, ready to impart a coating of ink to the roller, as it revolves over the table. Another roller, covered with elastic composition (see _suprà_), called the vibrating roller, is made to travel between the ductor roller and the inking table; the vibrating roller, as it rises, touches the ductor roller for an instant, abstracts a film of ink from it, and then descends to transfer it to the table. There are 3 or 4 small rollers of distribution, placed somewhat diagonally across the table at M, (inclined only 2 inches from a parallel to the end of the frame,) furnished with long slender axles, resting in vertical slots, whereby they are left at liberty to revolve and to traverse at the same time; by which compound movement they are enabled to efface all inequality in the surface of the varnish, or to effect a perfect distribution of the ink along the table. The table thus evenly smeared, being made to pass under the 3 or 4 proper inking rollers N, _fig._ 924., imparts to them an uniform film of ink, to be immediately transferred by them to the types. Hence each time that the forms make a complete traverse to and fro, which is requisite for the printing of every sheet, they are touched no less than eight times by the inking rollers. Both the distributing and inking rollers turn in slots, which permit them to rise and fall so as to bear with their whole weight upon the inking table and the form, whereby they never stand in need of any adjustment by screws, but are always ready for work when dropped into their respective places.