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Chapter II: Peculiar Antiseptic Processes (4)

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As the naked cage of Davy often gets red-hot with flame; as it is sometimes used for hours by miners in this most hazardous state; as this lamp gives so little light as to tempt rash men to remove its safety-cage;[50] as “it is upon record, that taking the average of ten years previous to the introduction of Sir H. Davy’s safety lamp, and allowing one clear year for its introduction, and of ten years after it was properly introduced, there had been double the number of accidents, and at least double the number of deaths, of what took place in the ten years previous to its introduction;[51] as his lamp in explosive air-courses needs to be carried close upon the bosom, or under the coat of the miner; as it was declared by its illustrious inventor to be dangerous when exposed to such currents of explosive gas; and as the above described modification of it is free from all these defects and dangers,--I humbly apprehend that no conscientious proprietor or viewer of coal-mines will delay to substitute the lamp of Upton and Roberts for the naked Davy, for otherwise he will certainly stand in a very painful predicament before a coroner’s inquest, at the next mortal casualty from explosion.”

[50] At Rowpit Harraton, June 30, 1817, thirty-eight lives were lost
by the wilfulness of one man unscrewing it, though he was well
forewarned of the danger. He said, “he could not see with that thing,”
meaning the Davy.--_Buddle, in Report of House of Commons_, p. 215.

[51] Dr. Reid Clanny, in Report on Accidents in Mines, p. 32. I
observe that in Sykes’ _Local Records_ of the counties of Durham and
Northumberland, corrected by J. Buddle, Esq., there are 540 deaths by
explosions, between June, 1817, and June, 1835. What a mass of misery
to the families of the sufferers!

The patentees have, I am told, been put to so much trouble and expense in trying to introduce this life-protector into our coal-mines, that they have in a great measure abandoned the business. Messrs. Smith of Birmingham have meanwhile undertaken to make the lamps.

SAFFLOWER. This dye-stuff has been fully described under CARTHAMUS and ROUGE.

SAFFRON (_Saffran_, Fr. and Germ.); is a filamentous cake, composed of the stigmata of the flowers of the _Crocus sativus_. It contains a yellow matter called _polychroïte_, because a small quantity of it is capable of colouring a great body of water. This is obtained by evaporating the watery infusion of saffron to the consistence of an extract, digesting the extract with alcohol, and concentrating the alcoholic solution. The polychroïte remains in the form of a brilliant mass, of a reddish-yellow colour, transparent, and of the consistence of honey. It has the agreeable smell, with the bitter pungent taste, of saffron. It is very soluble in water; and if it be stove-dried, it deliquesces speedily in the air. According to M. Henry _père_, polychroïte consists of 80 parts of colouring matter, combined with 20 parts of a volatile oil, which cannot be separated by distillation till the colouring matter has been combined with an alkali. By mixing one part of shred saffron with eight parts of saturated brine, and one-half part of caustic lye, and distilling the mixture, the oil comes over into the receiver, and leaves the colouring matter in the retort, which may be precipitated from the alkaline solution by an acid. The pure colouring matter, when dried, is of a scarlet hue, and then readily dissolves in alcohol, as also in the fat and volatile oils, but sparingly in water. Light blanches the reddish-yellow of saffron, even when it is contained in a full phial well corked. Polychroïte, when combined with fat oil, and subjected to dry distillation, affords ammonia, which shows that azote is one of its constituents. Sulphuric acid colours the solution of polychroïte indigo blue, with a lilac cast; nitric acid turns it green, of various shades, according to the state of dilution. Protochloride (muriate) of tin produces a reddish precipitate.

Saffron is employed as a seasoning in French cookery. It is also used to tinge confectionary articles, liqueurs, and varnishes; but rarely as a pigment.

SAGO (_Sagou_, Fr. and Germ.); is a species of starch, extracted from the pith of the sago palm, a tree which grows to the height of 30 feet in the Moluccas and the Philippines. The tree is cut down, cleft lengthwise, and deprived of its pith, which being washed with water upon a sieve, the starchy matter comes out, and soon forms a deposit. This is dried to the consistence of dough, pressed through a metal sieve to corn it (which is called _pearling_), and then dried over a fire with agitation in a shallow copper pan. Sago is sometimes imported in the pulverulent state, in which it can be distinguished from arrow-root only by microscopic examination of its particles. These are uniform and spherical, not unequal and ovoid, like those of arrow-root.

SAL AMMONIAC. The manufacture of this salt may be traced to the remotest era. Its name is derived from Ammonia, or the temple of Jupiter Ammon, in Egypt, near to which the salt was originally made. Sal ammoniac exists ready formed in several animal products. The dung and urine of camels contain a sufficient quantity to have rendered its extraction from them a profitable Egyptian art in former times, in order to supply Europe with the article. In that part of Africa, fuel being very scarce, recourse is had to the dung of these animals, which is dried for that purpose, by plastering it upon the walls. When this is afterwards burned in a peculiar kind of furnace, it exhales a thick smoke, replete with sal ammoniac in vapour; the soot of course contains a portion of that salt, condensed along with other products of combustion. In every part of Egypt, but especially in the Delta, peasants are seen driving asses loaded with bags of that soot, on their way to the sal ammoniac works.

Here it is extracted in the following manner. Glass globes coated with loam are filled with the soot pressed down by wooden rammers, a space of only two or three inches being left vacant, near their mouths. These globes are set in round orifices formed in the ridge of a long vault, or large horizontal furnace flue. Heat is gradually applied by a fire of dry camels’ dung, and it is eventually increased till the globes become obscurely red. As the muriate of ammonia is volatile at a temperature much below ignition, it rises out of the soot in vapour, and gets condensed into a cake upon the inner surface of the top of the globe. A considerable portion, however, escapes into the air; and another portion concretes in the mouth, which must be cleared from time to time by an iron rod. Towards the end, the obstruction becomes very troublesome, and must be most carefully attended to and obviated, otherwise the globes would explode by the uncondensed vapours. In all cases, when the subliming process approaches to a conclusion, the globes crack or split; and when they come to be removed, after the heat has subsided, they usually fall to pieces. The upper portion of the mass is separated, because to it the white salt adheres; and on detaching the pieces of glass with a hatchet, it is ready for the market. At the bottom of each balloon a nucleus of salt remains, surrounded with fixed pulverulent matter. This is reserved, and after being bruised, is put in along with the charge of soot in a fresh operation.

The sal ammoniac obtained by this process is dull, spongy, and of a grayish hue; but nothing better was for a long period known in commerce. Forty years ago, it fetched 2_s._ 6_d._ a pound; now, perfectly pure sal ammoniac may be had at one-fifth part of that price.

Various animal offals develope during their spontaneous putrefactive fermentation, or their decomposition by heat, a large quantity of free or carbonated ammonia, among their volatile products. Upon this principle many sal ammoniac works have been established. In the destructive distillation of pitcoal, there is a considerable quantity of ammoniacal products, which are also worked up into sal ammoniac.

The first attempts made in France to obtain sal ammoniac profitably in this manner, failed. A very extensive factory of the kind, which experienced the same fate, was under the superintendence of the celebrated Baumé, and affords one out of a thousand instances where theoretical chemists have shown their total incapacity for conducting operations on the scale of manufacturing economy. It was established at Gravelle near Charenton, and caused a loss to the shareholders in the speculation of upwards of 400,000 francs. This result closed the concern in 1787, after a foolish manipulation of 27 years. For ten years after that event, all the sal ammoniac consumed in France was imported into it from foreign countries. Since then the two works of MM. Payen and Pluvinet were mounted, and seem to have been tolerably successful. Coal soot was, prior to the introduction of the gas-works, a good deal used in Great Britain for obtaining sal ammoniac. In France, bones and other animal matters are distilled in large iron retorts, for the manufacture of both animal charcoal and sal ammoniac.

These retorts are iron cylinders, 2 or 3 feet in diameter, and 6 feet long. _Figs._ 954. and 955. show the form of the furnace, and the manner in which the cylinders are arranged; the first being a longitudinal, the second a transverse section of it. A, the ash-pits under the grates; B, the fireplaces, arched over at top; C, the vault or bench of fire-bricks, perforated inside with eight flues for distributing the flame; D, a great arch, with a triple voussoir D, _d´_, _d´´_, under which the retorts are set. The first arch D, is perforated with twenty vent-holes; the second, with four vent-holes; through which the flame passes to the third arch, and thence to the common chimney-stalk. The retorts _e_, are shut by the door _e´_ (_fig._ 955.), luted, and made fast with screw-bolts. Their other ends _e´´_ terminate in tubes _f_, _f_, _f_, which all enter the main pipe _h_. The condensing pipe proceeds slantingly downwards from the further end of _h_, and dips into a large sloping iron cylinder immersed in cold water. See GAS-LIGHT and STOVE, for a better plan of furnace.

The filters used in the large sal ammoniac works in France are represented in _fig._ 956. The apparatus consists----1. of a wooden chest _a_, lined with lead, and which is turned over at the edges; a socket of lead _b_, soldered into the lowest part of the bottom, serves to discharge the liquid; 2. of a wooden crib or grating formed of rounded rods, as shown in the section _c_, _c_, and the plan _d_; this grating is supported one inch at least above the bottom, and set truly horizontal, by a series of wedges; 3. of an open fabric of canvas or strong calico, laid on the grating, and secured over the edges, so as to keep it tense. A large wooden reservoir _f_, lined with lead, furnished with a cover, is placed under each of the filters; a pump throws back once or twice upon the filters what has already passed through. A common reservoir _g_, below the others, may be made to communicate at pleasure with one of them, by means of intermediate stopcocks.

The two boilers for evaporating and decomposing are made of lead, about one quarter of an inch thick, set upon a fire-brick vault, to protect them from the direct action of the flame. Through the whole extent of their bottoms above the vault, horizontal cast-iron plates, supported by ledges and brick compartments, compel the flame and burned air, as they issue from the arch, to percur many sinuosities before they pass up the chimney. This floor of cast iron is intended to support the bottom of the boiler, and to diffuse the heat more equably. The leaden boilers are surrounded with brickwork, and supported at their edges with a wooden frame. They may be emptied at pleasure into lower receivers, called crystallizers, by means of leaden syphons and long-necked funnels.

The crystallizers are wooden chests lined with lead, 15 inches deep, 3 or 4 feet broad, and from 6 to 8 feet long; and may be inclined to one side at pleasure. A round cistern receives the drainings of the mother-waters. The pump is made of lead, hardened with antimony and tin.

The subliming furnace is shown in _figs._ 957. and 958. by a transverse and longitudinal section. _a_ is the ash-pit; _b_, the grate and fireplace; _c_, the arch above them. This arch, destined to protect the bottles from the direct action of the fire, is perforated with vent-holes, to give a passage to the products of combustion between the subliming vessels. _d_, _d_, are bars of iron, upon which the bottoms of the bottles rest; _e_, stoneware bottles, protected by a coating of loam from the flame.

_Fig._ 959. shows the cast-iron plates, _a_, _b_, _c_, which, placed above the vaults, receive each two bottles in a double circular opening.

At the extremity of the above furnace, a second one, called the drier, _fig._ 960., receives the products of the combustion of the first, at A, under horizontal cast-iron plates, and upon which the bottom of a rather shallow boiler B, rests. After passing twice under these plates, round a longitudinal brick partition _b_, _b´_, _b´´_, the products of combustion enter the smoke chimney C. See plan, _fig._ 961.

The boiler set over this furnace should have no soldered joints. It may be 3-1/2 feet broad, 9 or 10 feet long, and 1 foot deep. The concrete sal ammoniac may be crushed under a pair of edge mill-stones, when it is to be sold in powder.

Bones, blood, flesh, horns, hoofs, woollen rags, silk, hair, scrapings of hides and leather, &c., may be distilled for procuring ammonia. When bones are used, the residuum in the retort is bone black. The charcoal from the other substances will serve for the manufacture of prussian blue. The bones should undergo a degree of calcination beyond what the ammoniacal process requires, in order to convert them into the best bone black; but the other animal matters should not be calcined up to that point, otherwise they are of little use in the prussian blue works. If the bones be calcined, however, so highly as to become glazed, their decolouring power on syrups is nearly destroyed. The other substances should not be charred beyond a red-brown heat.

The condensed vapours from the cylinder retorts afford a compound liquor holding carbonate of ammonia in solution, mixed with a large quantity of empyreumatic oil, which floats at top. Lest incrustations of salt should at any time tend to obstruct the tubes, a pipe should be inserted within them, and connected with a steam boiler, so as to blow steam through them occasionally.

The whole liquors mixed have usually a density of 8° or 9° Baumé (1·060). The simplest process for converting their carbonate of ammonia into muriate, is to saturate them with muriatic acid, to evaporate the solution in a leaden boiler till a pellicle appears, to run it off into crystallizers, and to drain the crystals. Another process is, to decompose the carbonate of ammonia, by passing its crude liquor through a layer of sulphate of lime, 3 or 4 inches thick, spread upon the filters, _fig._ 956. The liquor may be laid on with a pump; it should never stand higher than 1 or 2 inches above the surface of the bruised gypsum, and it should be closely covered with boards, to prevent the dissipation of the volatile alkali in the air. When the liquor has passed through the first filter, it must be pumped upon the second; or the filters being placed in a terrace form, the liquor from the first may flow down upon the second, and thus in succession. The last filter should be formed of nearly fresh gypsum, so as to ensure the thorough conversion of the carbonate into sulphate. The resulting layers of carbonate of lime should be washed with a little water, to extract the sulphate of ammonia interposed among its particles. The ammoniacal liquor thus obtained must be completely saturated, by adding the requisite quantity of sulphuric acid; even a slight excess of acid can do no harm. It is then to be evaporated, and the oil must be skimmed off in the course of the concentration. When the liquid sulphate has acquired the density of about 1·160, sea salt should be added, with constant stirring, till the whole quantity equivalent to the double decomposition be introduced into the lead boiler.

The fluid part must now be drawn off by a syphon into a somewhat deep reservoir, where the impurities are allowed to subside; it is then evaporated by boiling, till the sulphate of soda falls down in granular crystals, as the result of the mutual reaction of the sulphate of ammonia and muriate of soda; while the more soluble muriate of ammonia remains in the liquor. During this precipitation, the whole must be occasionally agitated with wooden paddles; the precipitate being in the intervals removed to the cooler portion of the pan, in order to be taken out by copper rakes and shovels, and thrown into draining-hoppers, placed near the edges of the pan. The drained sulphate of soda must be afterwards washed with cold water, to extract all the adhering sal ammoniac.

The liquor thus freed from the greater part of the sulphate, when sufficiently concentrated, is to be drawn off by a lead syphon, into the crystallizers, where, at the end of 20 or 30 hours, it affords an abundant crop of crystals of sal ammoniac. The mother-water may then be run off, the crystallizers set aslope to drain the salt, and the salt itself must be washed, first by a weak solution of sal ammoniac, and lastly with water. It must be next desiccated, by the apparatus _fig._ 960., into a perfectly dry powder, then put into the subliming stoneware balloons, by means of a funnel, and well rammed down. The mouth of the bottle is to be closed with a plate or inverted pot of any kind. The fire must be nicely regulated, so as to effect the sublimation of the pure salt from the under part of the bottle, with due regularity, into a white cake in the upper part. The neck of the bottle should be cleared from time to time with a long steel skewer, to prevent the risk of choking, and consequent bursting; but in spite of every precaution, several of the bottles crack almost in every operation. In Scotland, sal ammoniac is sublimed in cast-iron pots lined with thin fire-tiles, made in segments accommodated to the internal surface of the pots; the vapour being received and condensed into cakes, within balloons of green glass set over their mouths. The salt, when taken out, and freed by scraping from any adhering ochreous or other impurities, is ready for the market, being sold in hollow spherical masses. The residuum in the pots or bottles may be partially worked up in another operation. The greatest evil is produced by the mixture or even contact of iron, because its peroxide readily rises in vapour with the sal ammoniac, and tinges it of a red or yellow colour.

The most ordinary process for converting the ammoniacal liquor of the gas works into sal ammoniac, is to saturate it with sulphuric acid, and to decompose the sulphate, thus formed, by the processes above described. But muriatic acid will be preferred, where it is as cheap as sulphuric of equivalent saturating power; because a tolerably pure sal ammoniac is thereby directly obtained. As the coal-gas liquor contains a good deal of sulphuretted hydrogen, the saturation of it with acid should be so conducted as to burn the disengaged noxious gases in a chimney. Formerly human urine was very extensively employed, both in this country and in France, in the manufacture of sal ammoniac; but since the general establishment of gas-works it has been, I believe, abandoned. The process was exceedingly offensive.

The best white sal ammoniac is in spheroidal cakes of about one foot diameter, three or four inches thick in the middle, somewhat thinner at the edges, and is semi-transparent or translucent. Each lump weighs about one quarter of a cwt. As it is easily volatilized by heat, it may be readily examined as to its sophistication with other salts. Sal ammoniac has a certain tenacity, and is flexible under the hammer or pestle. It is principally used in tinning of cast-iron, wrought iron, copper, brass, and for making the various ammoniacal preparations of pharmacy.

In a chemical factory near Glasgow, 7200 gallons of ammoniacal liquor, obtained weekly from the gas-works, are treated as follows:--The liquor is first rectified by distillation from a waggon-shaped wrought-iron boiler, into a square cistern of iron lined with lead. 4500 lbs. of sulphuric acid, of specific gravity 1·625, are then slowly added to the somewhat concentrated distilled water of ammonia. The produce is 2400 gallons of sulphate of ammonia, slightly acidulous, of specific gravity 1·150, being of such strength as to deposit a few crystals upon the sides of the lead-lined iron tank in which the saline combination is made. It is decomposed by common salt.

From the 7200 gallons of the first crude liquor, 900 gallons of tar are got by subsidence, and 200 gallons of petroleum are skimmed off the surface. The tar is converted, by a moderate boiling in iron pans, into good pitch.

SALAMSTONE. See LAPIDARY.

SALEP, or SALOUP, is the name of the dried tuberous roots of the _Orchis_, imported from Persia and Asia Minor, which are the product of a great many species of the plant, but especially of the _Orchis mascula_. Salep occurs in commerce in small oval grains, of a whitish-yellow colour, at times semi-transparent, of a horny aspect, very, hard, with a faint peculiar smell, and a taste like that of gum tragacanth, but slightly saline. These are composed almost entirely of starchy matter, well adapted for making a thick pap with water or milk, and are hence in great repute in the Levant, as restorers of the animal forces. Their aphrodisiacal properties are apocryphal. If the largest roots of the _Orchis mascula_ of our own country were cleaned, scraped, steeped for a short time in hot, and then for a few minutes in boiling water, to extract their rank flavour, afterwards suspended upon strings to dry in the air, they would afford as nourishing and palatable an article as the Turkey saloup, and at a vastly lower price.

SALICINE, is a febrifuge substance, which may be obtained in white pearly crystals from the bark of the white willow (_Salix alba_), of the aspen tree (_Salix helix_), as also of some other willows, and some poplars. It has a very bitter taste.

SAL PRUNELLA, is fused nitre cast into cakes or balls.

SAL VOLATILE, is sesquicarbonate of ammonia.

SALT, EPSOM, is sulphate of magnesia.

SALT, MICROCOSMIC, is the triple phosphate of soda and ammonia.

SALT OF AMBER, is succinic acid.

SALT OF LEMONS, is citric acid.

SALT OF SATURN, is acetate of lead.

SALT OF SODA, is carbonate of soda.

SALT OF SORREL, is bi-oxalate of potassa.

SALT OF TARTAR, is carbonate of potassa.

SALT OF VITRIOL, is sulphate of zinc.

SALT PERLATE, is phosphate of soda.

SALTPETRE, is nitre, or nitrate of potassa.

SALT, SEDATIVE, is boracic acid.

SALTS, are an important class of chemical compounds, antiently studied under the Greek title of _Halurgy_. At one period every inorganic substance readily soluble in water, was regarded as a salt; and afterwards, every substance soluble in five hundred times its weight of water. Thus both acid and alkaline bodies came to be enrolled among salts; but latterly, the combinations of the acids with alkalis, earths, and metallic calces (now styled oxides), were alone thought to be entitled to the denomination of salts, in consequence of their resemblance in appearance, and supposed analogy in composition, to culinary salt. Since Sir H. Davy demonstrated that this substance contained neither acid nor alkaline matter, but that it consisted of chlorine and the metal sodium, the generality of chemists found it impossible to include salts under one category of constitution; while a few have rashly offered to cut the knot, by excluding from the saline family, chloride of sodium, the patriarch of the whole.

_Salts_, may be justly divided into three orders:

1. The binary, consisting of two single members; such as the bromides, chlorides, cyanides, fluorides, iodides, carburets, phosphurets, sulphurets, &c.

2. The bi-binary, consisting of two double members; such as the borates, bromates, carbonates, chlorates, sulphates, sulphites, hyposulphites, sulphohydrates, &c.

3. The ternary, consisting of two single members of one genus, and one member of another; such as the boro-fluorides, silico-fluorides, sulpho-cyanides, chloriodides, &c.

The species of each order may exist in three states, constituting neutral salts; supersalts; and subsalts; as for example, the chloride of sodium, the bisulphate of potassa, the subnitrate of lead, &c.

In the above arrangement, cyanogen is allowed to represent a simple substance, from its forming analogous compounds with chlorine and iodine. The neutral state of salts is commonly indicated by their solutions not changing the colours of litmus, violets, or red cabbage; the sub-state of salts, by their turning the violet and cabbage green; and the super-state of salts, by their changing the purple of litmus, violets, and cabbage, red; but to the generality of this criterion there are some exceptions. The atomic theory may be advantageously resorted to, in this predicament. 1. When one prime equivalent of the one member (whether single or double) of a salt, combines with one prime of the other member, a neutral salt is the result, as in chloride of sodium or nitrate of potassa. 2. When two primes of the electro-negative member combine with one prime of the electro-positive, a supersalt is formed, as bichloride of tin, or bisulphate of potassa. 3. When one prime of the electro-negative member combines with two or more primes of the electro-positive, a subsalt is produced, as the subacetate and subchromate of lead, &c.

SALT, SEA, or CULINARY; _Chloride of sodium_; _muriate of soda_. (_Hydrochlorate de soude_, Fr.; _Chlornatrium_, Germ.) Sea salt, or rock salt, in a state of purity, consists of 60 of chlorine + 40 of sodium, in 100 parts.

This important species of the saline class possesses, even in mass, a crystalline structure, derived from the cube, which is its primitive form. It has generally a foliated texture, and a distinct cleavage; but it has also sometimes a fibrous structure. The massive salt has a vitreous lustre. It is not so brittle as nitre; it is nearly as hard as alum, a little harder than gypsum, and softer than calcareous spar. Its specific gravity varies from 2·0 to 2·25. When pure, it is colourless, translucent, or transparent. On exposure to heat, it commonly decrepitates; but some kinds of rock salt enter quietly into fusion at an elevated temperature, a circumstance which has been ascribed to their having been originally subjected to the action of fire.

According to M. Gay Lussac, 100 parts of water dissolve--

35·81 parts of the salt, at temperature 57·0° Fahr.
35·88 -- 62·5°
37·14 -- 140·0°
40·38 -- 229·5°

Native chloride of sodium, whether obtained from the waters of the ocean, from saline lakes, from salt springs, or mineral masses, is never perfectly pure. The foreign matters present in it vary with its different origins and qualities. These are, the sulphates of lime, magnesia, soda, muriates of magnesia and potash, bitumen, oxide of iron, clay in a state of diffusion, &c.

Muriate of potash has been detected, in the waters of the ocean, in the sal-gem of Berchtesgaden in Bavaria, of Hallein in the territory of Salzbourg, and in the salt springs of Rosenheim.

The more heterogeneous the salt, the more soluble is it, by the reciprocal affinity of its different saline constituents; and thus a delicate hydrometer, plunged in saturated brine, may serve to show approximately the quality of the salt. I find that the specific gravity of a saturated solution of large-grained cubical salt, is 1·1962 at 60° F. 100 parts of this brine contain 25-1/2 of salt, (100 w. + 34·2 s.) From mutual penetration, 100 volumes of the aqueous and saline constituents form rather less than 96 of the solution.

Among the varieties in the form of this salt, the octahedral, the cubo-octahedral, and the dodecahedral, have been mentioned; but there is another, called the funnel or hopper-shaped, which is very common. It is a hollow rectangular pyramid, which forms at the surface of the saline solution in the course of its evaporation, commencing with a small floating cube, upon which lines of other little cubes attach themselves to the edges of the upper face; whereby they form and enlarge the sides of a hollow pyramid, whose apex, the single cubic crystal, is downward. This sinks by degrees as the aggregation goes on above, till a pyramidal boat of considerable size is constructed.

A TABLE of the results of the ANALYSES of several varieties of CULINARY SALT.

+--------------------+-----+-----+-----+-----+-----+-----+-----+-----+
|Origin of the Salt. |Chlo-|Muri-|Muri-|Sul- |Sul- |Sul- |Clay |Oxide|
| |ride |ate |ate |phate|phate|phate|and |of |
| |of |of |of |of |of |of |other|Iron.|
| |Sodi-|Mag- |Lime.|Soda.|Mag- |Lime.|in- | |
| |um. |ne- | | |ne- | |solu-| |
| | |sia. | | |sia. | |ble | |
| | | | | | | |bod- | |
| | | | | | | |ies. | |
+--------------------+-----+-----+-----+-----+-----+-----+-----+-----+
|Sal-gem of Vic{white|99·30| -- | -- | -- | -- |0·005|0·020| |
| {red |99·80| -- | -- | -- | -- | -- |0·002| |
|---------- Cheshire,| | | | | | | | |
| crushed |98·33|0·02 | -- | -- | -- |0·65 | -- |0·002|
| | | | | | | | | |
|_Salt from Salt_ | | | | | | | | |
|_Springs_: | | | | | | | | |
|Schönbeck, West- | | | | | | | | |
|phalia |93·90|0·30 | -- |1·00 | -- |0·80 | | |
|Moutiers {des cordes|97·17|0·25 | -- |2·00 |0·58 | | | |
| {boilers |93·59|0·61 | -- |5·55 |0·25 | | | |
|Château Salins |97·82|2·12 | | | | | | |
|White of Sulz |96·88|3·12 | | | | | | |
|Ludwigshall, middle | | | | | | | | |
|grained |99·45| -- | -- |0·05 | -- |0·28 | | |
|Kœnigsborn, West- | | | | | | | | |
|phalia |95·90| -- |0·27 | -- | -- |1·10 | | |
| | | | | | | | | |
|Sea salt, half white|97·20|0·004| -- | -- |0·050|0·120|0·070| |
|--------, of Saint | | | | | | | | |
|Malo |96· |0·30 | -- | -- |0·45 |2·35 | | |
|Common Scottish salt|93·55|2·80 | -- | -- |1·75 |1·50 | | |
|Lymington, common |93·7 | 1·1 | -- | -- |3·50 |1·50 |2·00 | |
|---------, cat |98·8 | 0·5 | -- | -- |0·5 |0·1 | | |
|Cheshire, stoved |98·25|0·075|0·025| -- | -- |1·55 | | |
+--------------------+-----+-----+-----+-----+-----+-----+-----+-----+

The geological position of rock salt is between the coal formation and the lias. The great rock-salt formation of England occurs within the _red marl_, or new red sandstone, the _bunter-sandstein_ of the Germans, so called, because its colours vary from red to salmon and chocolate. This mineral stratum frequently presents streaks of light blue, verdigris, buff, or cream colour; and is chiefly remarkable for containing considerable masses or beds of gypsum. At Northwich, in the vale of the Weaver, the rock salt consists of two beds, together not less than 60 feet thick, which are supposed to constitute large insulated masses, about a mile and a half long, and nearly 1300 yards broad. There are other deposits of rock salt in the same valley, but of inferior importance. The uppermost bed occurs at 75 feet beneath the surface, and is covered with many layers of indurated red, blue, and brown clay, interstratified more or less with sulphate of lime, and interspersed with argillaceous marl. The second bed of rock salt lies 31-1/2 feet below the first, being separated from it by layers of indurated clay, with veins of rock salt running through them. The lowest bed of salt was excavated to a depth of 110 feet, several years ago.

The beds or masses of rock salt are occasionally so thick, that they have not been yet bored through, though mined for many centuries. This is the case with the immense mass of Wieliczka, and the lower bed at Northwich. But in ordinary cases, this thickness varies from an inch or two to 12 or 15 yards. When the strata are thin, they are usually numerous; but the beds, layers, or masses never exhibit throughout a great extent any more than an illusory appearance of parallelism; for when they are explored at several points, enlargements are observed, and such diminutions as cause the salt to disappear sometimes altogether. This mineral is not deposited, therefore, in a geological stratum, but rather in lenticular masses, of very variable extent and thickness, placed alongside of each other at unequal distances, and interposed between the courses of the other formations.

Sometimes the rock salt is disseminated in small masses or little veins among the calcareous and argillaceous marls which accompany or overlie the greater deposits. Bitumen, in small particles, hardly visible, but distinguishable by the smell, occurs in all the minerals of the saliferous system.

It has been remarked, that the plants which grow generally on the sea shores, such as the _Triglochinum maritimum_, the _Salicornia_, the _Salsola kali_, the _Aster trifolium_, or farewell to summer, the _Glaux maritima_, &c., occur also in the neighbourhood of salt mines and salt springs, even of those which are most deeply buried beneath the surface.

The interior of rock-salt mines, after digging through the strata of clay marl, &c. is extremely dry; so that the dust produced in the workings becomes an annoyance to the miners, though in other respects the excavations are not at all insalubrious.

Salt springs occur nearly in the same circumstances, and in the same geological formation as the salt rock. It has been noticed that salt springs issue, in general, from the upper portion of the saliferous strata, principally from the saline clay marls. Cases however occur, where the salt springs are not accompanied by rock salt, and where the whole saline matter is derived from the marls themselves, which thus constitute the only saliferous beds.

It has been imagined that there are two other periods of geological formation of this substance; one much more antient, belonging to the transition series of rocks; the other relatively modern, among secondary strata. To the former has been referred the salt formation of Bex, that of Cardonne, &c. But M. Brongniart assigns valid reasons for rejecting this supposition. M. Beudant, indeed, refers to the secondary strata above the chalk, the rock-salt formation of Wieliczka, and of the base of the Carpathians; placing these among the plastic clay and lignites.

The mines of rock salt do not appear to possess any determinate elevation upon the surface of the earth. Immense masses of it are met with at very great depths below the level of the sea, (the mine of Wieliczka is excavated 860 feet beneath the soil,) and others exist at a considerable altitude, as that of Hallein near Salzbourg, which is 3300 feet above the level of the sea, and the saline rock of Arbonne in Savoy, which is nearly 4000 feet higher, situated at the great elevation of 7200 feet above the level of the sea, and consequently in the region of perpetual snow. The rock is a mass of saccharoid and anhydrous gypsum, imbued with common salt, which is extracted by lixiviation; after which the gypsum remains porous and light.

The inland seas, salt lakes, and salt marshes, have their several localities obviously independent of peculiar geological formations. The ocean is, however, the most magnificent mine of salt, since this chloride constitutes about one-thirtieth part of its weight; being pretty evenly diffused throughout its waters, when no local cause disturbs the equilibrium. The largest proportion of salt held in solution in the open sea, is 38 parts in 1000, and the smallest 32. In a specimen taken by Mr. Wilkinson, out of the Red Sea, at Berenice, I found 43 parts of salt in 1000. The specific gravity of the water was 1·035.

Were it requisite to extract the chloride of sodium from sea-water by fuel alone, many countries, even maritime, would find the process too costly. The salt is therefore obtained from it in two different manners; 1. by natural evaporation alone; 2. by natural and artificial evaporation combined. The first method is employed in warm regions, under the form of saline tanks, or brine reservoirs, called also brine-pits. These are large shallow basins, the bottom of which is very smooth, and formed of clay. They are excavated along the sea-shore, and consist of----

1st. A large reservoir, deeper than the proper brine-pits, which is dug between them and the sea. This reservoir communicates with the sea by means of a channel provided with a sluice. On the sea-shore, these reservoirs may be filled at high water, though the tides are rather inconvenient than advantageous to brine-pits.

2dly. The brine-pits, properly so called, which are divided into a number of compartments by means of little banks. All these compartments have a communication with each other, but so that the water frequently has a long circuit to make, from one set to another. Sometimes it must flow 400 or 500 yards, before it reaches the extremity of this sort of labyrinth. The various divisions have a number of singular names, by which they are technically distinguished. They should be exposed to the north, north-east, or north-west winds.

The water of the sea is let into these reservoirs in the month of March, where it is exposed on a vast surface to evaporation. The first reservoir is intended to detain the water till its impurities have subsided, and from it the other reservoirs are supplied, as their water evaporates. The salt is considered to be on the point of crystallizing when the water begins to grow red. Soon after this, a pellicle forms on the surface, which breaks, and falls to the bottom. Sometimes the salt is allowed to subside in the first compartment; at others, the strong brine is made to pass on to the others, where a larger surface is exposed to the air. In either case the salt is drawn out, and left upon the borders to drain and dry.

The salt thus obtained, partakes or the colour of the bottom on which it is formed; and is hence white, red, or gray.

Sea water contains, in 1000 parts, 25 of chloride of sodium, 5·3 sulphate of magnesia, 3·5 chloride of magnesium, 0·2 carbonate of lime and magnesia, 0·1 sulphate of lime, besides 1/2000 of sulphate and muriate of potash. It also contains iodide of sodium, and bromide of magnesium. Its average spec. grav. is from 1·029 to 1·030.

Sea-water and weak brines may be concentrated either by the addition of rock salt, by spontaneous evaporation in brine-pits (see _suprà_), or by graduation. Houses for the last purpose are extensively employed in France and Germany. The weak brine is pumped into an immense cistern on the top of a tower, and is thence allowed to flow down the surface of bundles of thorns built up in regular walls, between parallel wooden frames. At Salza, near Schönebeck, the graduation-house is 5817 feet long, the thorn walls are from 33 to 52 feet high, in different parts, and present a total surface of 25,000 square feet. Under the thorns, a great brine cistern, made of strong wooden planks, is placed, to receive the perpetual shower of water. Upon the ridge of the graduation-house there is a long spout, perforated on each side with numerous holes, and furnished with spigots or stopcocks for distributing the brine, either over the surface of the thorns, or down through their mass; the latter method affording larger evaporation. The graduation-house should be built lengthwise in the direction of the prevailing wind, with its ends open. An experience of many years at Salza and Dürrenberg has shown, that in the former place graduation can go on 258, and in the latter 207 days, on an average, in the year; the best season being from May till August. At Dürrenberg, 3,596,561 cubic feet of water are evaporated annually. According to the weakness of the brine, it must be the more frequently pumped up, and made to flow down over the thorns in different compartments of the building, called the 1st, 2d, and 3d graduation. A deposit of gypsum incrusts the twigs, which requires them to be renewed at the end of a certain time. _Figs._ 962. and 963. represent the graduation-house of the salt-works at Dürrenberg. _a_, _a_, _a_, are low stone pillars for supporting the brine cistern _b_, called the _soole-schiff_. _c_, _c_ are the inner, _d_, _d_ the outer, walls of thorns; the first have perpendicular sides, the last sloping. The spars _e_, _e_, which support the thorns, are longer than the interval between two thorn walls from _f_ to _g_, _fig._ 963, whereby they are readily fastened by their tenons and mortises. The spars are laid at a slope of 2 inches in the foot, as shown by the line _h_, _i_. The bundles of thorns are each 1-1/2 foot thick, from 5 to 7 feet long, and are piled up in the following way:----Guide-bars are first placed in the line _k_, _l_, to define the outer surface of the thorn wall, the undermost spars _m_, _n_, are fastened upon them; and the thorns are evenly spread, after the willow-withs of the bundles have been cut. Over the top of the thorn walls are laid, through the whole length of the graduation-house, the brine spouts _o_, _o_, which are secured to the upper beams; and at both sides of these spouts are the drop-spouts _p_, _p_, for discharging the brine by the spigots _s_, _s_, as shown upon a larger scale in _fig._ 964. The drop-spouts are 6 feet long, have on each side small notches, 5 inches apart, and are each supplied by a spigot. The space above the ridge of the graduation-house is covered with boards, supported at their ends by binding-beams _q_. _r_, _r_ show the tenons of the thorn-spars. Over the soole schiff _b_, inclined planes of boards are laid for conducting downwards the innumerable showers. The brine, which contains at first 7·692 per cent. of salt, indicates, after the first shower, 11·473; after the second, 16·108; and after the third, 22. The brine, thus concentrated to such a degree as to be fit for boiling, is kept in great reservoirs, of which the eight at Salza, near Schönebeck, have a capacity of 2,421,720 cubic feet, and are furnished with pipes leading to the sheet-iron salt-pans. The capacity of these is very different at different works. At Schönebeck there are 22, the smallest having a square surface of 400 feet, the largest of 1250, and are enclosed within walls, to prevent their being affected by the cold external air. They are covered with a funnel-formed or pyramidal trunk of deals, ending in a square chimney, to carry off the steam.

_Figs._ 965, 966, 967. represent the construction of a salt-pan, its furnace, and the salt store-room of the works at Dürrenberg; _fig._ 967. being the ground plan, _fig._ 966. the longitudinal section, and _fig._ 965. the transverse section, _a_ is the fire-grate, which slopes upwards to the back part, and is 31-1/2 inches distant from the bottom of the pan. The ratio of the surface of the grate to that of the bottom of the pan, is as 1 to 59·5; that of the air-hole into the ash-pit, as 1 to 306. The bed under the pan is laid with bricks, smoothly plastered over, from _b_ to _c_, in _fig._ 966. Upon this bed the pillars _d_, _d_, &c., are built in a radiated direction, being 6 inches broad at the bottom, and tapering to 1-1/2 inch at top. The pan is so laid that its bottom has a fall towards the middle of 2-1/2 inches: see _e_, _f_, _fig._ 966. The fire diffuses itself in all directions under the pan, proceeds thence through several holes _g_, _g_, _g_, into flues _h_, _h_, _h_, which run round three sides of the pan; the burnt air then passes through _i_, _fig._ 967., under other pans, from which it is collected in the chimneys _k_, _k_, to be conducted into the drying-room. At _l_, _l_, there is a transverse flue, through which, by means of dampers, the fire-draught may be conducted into an extra chimney _m_. From the flues _k_, _k_, four square iron pipes _n_, _n_, issue and conduct the burnt air into the main chimneys in the opposite wall.

The bottoms of the several flues have a gradual ascent above the level of the fire-grate. A special chimney _o_, rises above the ash-pit, to carry off the smoke, which may chance to regurgitate in certain states of the wind. _p_, _p_, are iron pipes laid upon each side of the ash-pit (see _figs._ 966. and 967.), into which cold air is admitted by the flue _q_, _r_, where, becoming heated, it is conducted through iron pipes _s_, and thence escapes at _t_, into the stove-room. Upon both sides of the hot flues in the stove-room, hurdle-frames _u_, _u_, are laid, each of which contains 11 baskets, and every basket, except the undermost, holds 60 pounds of salt, spread in a layer 2 inches thick. _v_, _v_, show the pipes by which the pan is supplied with graduated brine.

_Description of the Steam-trunk, in fig. 968._

In front of the pan _a_, _a_, there are two upright posts, upon which, and in holes of the back wall, two horizontal beams _b_, _b_, are supported. The pillars _c_, _c_, are sustained upon the bearers _d_, _d_. At _e_, _e_, a deep quadrangular groove is made in the beams, for fixing down the four boards which form the bottom of the steam-way. In this groove any condensed water from the steam collects, and is carried off by a pipe _f_, to prevent it falling back into the pan. Upon the three sides of the pan not in contact with the wall, there are three rows of boards hinged upon planks _b_, _b_. Behind the upper one, a board is hung on at _g_, upon which the boiled salt is laid to drain. The two other rows of boards are hooked on so as to cover the pan, as shown at _h_. Whenever the salt is sufficiently drained, the upper shelves are placed in a horizontal position; the salt is put into small baskets, and carried into the stove-room. _i_, _k_, is the steam-trunk; _l_, _m_, is a tunnel for carrying off the steam from the middle of the pan, when this is uncovered by lifting the boards.

In proportion as the brine becomes concentrated by evaporation, more is added from the settling reservoir of the graduation-house, till finally small crystals appear on the surface. No more weak brine is now added, but the charge is worked off, care being taken to remove the scum, as it appears. In some places the first pan is called a schlot-pan, in which the concentration is carried only so far as to cause the deposition of the sludge, from which the saline solution is run into another pan, and gently evaporated, to produce the precipitation of the fine salt. This salt should be continually raked towards the cooler and more elevated sides of the pan, and then lifted out with cullender-shovels into large conical baskets, arranged in wooden frames round the border of the pan, so that the drainage may flow back into the boiling liquor. The drained salt is transferred to the hurdles or baskets in the stove-room, which ought to be kept at a temperature of from 120° to 130°, Fahr. The salt is then stowed away in the warehouse.

The graduation range should be divided lengthwise into several sections: the first to receive the water of the spring, the lake, or the sea; the second, the water from the first shower-receiver; the third, the water from the second receiver; and so on. The pumps are usually placed in the middle of the building, and lift the brine from the several receivers below into the alternate elevated cisterns. The square wooden spouts of distribution may be conveniently furnished with a slide-board, attached to each of their sides, to serve as a general valve for opening or shutting many trickling orifices at once. The rate of evaporation at Moutiers is exhibited by the following table:----

+-----------------------+----------------+----------------+-------+
| Number of Showers. |Total Surface of|Specific Gravity| Water |
| | the Fagots. | of the Brine. |evapo- |
| | | |rated. |
+-----------------------+----------------+----------------+-------+
| | | 1·010 | 0·000 |
|1 and 2 |5158 square feet| 1·023 | 0·540 |
|3, 4, 5, 6, 7, 8, and 9|2720 | 1·072 | 0·333 |
|10 | 550 | 1·140 | 0·062 |
| ----- |
| Total evaporation 0·935 |
| Water remaining in the brine at the density of 1·140 1·065 |
| ----- |
| Water assigned at the density of 1·010 1·000 |
+-----------------------------------------------------------------+

From the above table it appears that no less than 10 falls of the brine have been required to bring the water from the specific gravity 1·010 to 1·140, or 18° Baumé. The evaporation is found to proceed at nearly the same rate with the weaker water, and with the stronger, within the above limits. When it arrives at a density of from 1·140 to 1·16, it is run off into the settling cisterns. M. Berthier calculates, that upon an average, in ordinary weather, at Moutiers, 60 kilogrammes of water (13 gallons, imp.) are evaporated from the fagots, in the course of 24 hours, for every square foot of their surface. Without the aid of currents of air artificially warmed, such an amount of evaporation could not be reckoned upon in this country. In the _schlotting_, or throwing down of the sediment, a little bullock’s blood, previously beaten up with some cold brine, promotes the clarification. When the brine acquires, by brisk ebullition, the density of 1·200, it should be run off from the preparation, to the finishing or salting pans.

The mother-water contains a great deal of chloride of magnesium, along with chloride of sodium, and sulphate of magnesia. Since the last two salts mutually decompose each other at a low temperature, and are transformed into sulphate of soda, which crystallizes, and muriate of magnesia, which remains dissolved, the mother-water with this view may be exposed in tanks to the frost during winter, when it affords three successive crystalline deposits, the last being sulphate of soda, nearly pure.

The chloride of magnesium, or bittern, not only deteriorates the salt very much, but occasions a considerable loss of weight. It may, however, be most advantageously got rid of, and converted into chloride of sodium by the following simple expedient:----Let quicklime be introduced in equivalent quantity to the magnesia present, and it will precipitate this earth, and form chloride of calcium, which will immediately react upon the sulphate of soda in the mother-water, with the production of sulphate of lime and chloride of sodium. The former being sparingly soluble, is easily separated. Lime, moreover, decomposes directly the chloride of magnesium, but with the effect of merely substituting chloride of calcium in its stead. But in general there is abundance of sulphate of soda in brine springs to decompose the chloride of calcium. A still better way of proceeding with sea-water, would be to add to it, in the settling tank, the quantity of lime equivalent to the magnesia, whereby an available deposit of this earth would be obtained, at the same time that the brine would be sweetened. Water thus purified may be safely crystallized by rapid evaporation.

In summer, the saturated boiling brine is crystallized by passing it over vertical ropes; for which purpose 100,000 metres (110,000 yards) are mounted in an apartment 70 metres (77 yards) long. When the salt has formed a crust upon the ropes about 2-1/2 inches thick, it is broken off, allowed to fall upon the clean floor of the apartment, and then gathered up. The salting of a charge, which would take 5 or 6 days in the pan, is completed in this way in 17 hours; but the mother-waters are more abundant. The salt is, however, remarkably pure.

The boilers constructed at Rosenheim, in Bavaria, evaporate 3-1/2 pounds of water for every pound of wood burned; which is reckoned a favourable result; but some of those described under EVAPORATION, would throw off much more.

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A Dictionary of Arts, Manufactures and MinesChapter II: Peculiar Antiseptic Processes (4)

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