Chapter II: Application of Light-Gas (6)
The auriferous ores of Hungary and Transylvania, composed of tellurium, silver pyrites or sulphuret of silver, and native gold, lie in masses or powerful veins in a rock of trachyte or in a decomposed felspar subordinate to it. Such is the locality of the gold ore of Königsberg, of Telkebanya, between Eperies and Tokay in Hungary, and probably that of the gold ores of Kapnick, Felsobanya, &c., in Transylvania; an arrangement nearly the same with what occurs in Equatorial America. The auriferous veins of Guanaxuato, of Real del Monte, of Villalpando, are similar to those of Schemnitz in Hungary, as to magnitude, relative position, the nature of the ores they include, and of the rocks they traverse. These districts have impressed all mineralogists with the evidences of the action of volcanic fire. Breislak and Hacquet have described the gold mines of Transylvania as situated in the crater of an ancient volcano. It is certain that the trachytes which form the principal portions of the rocks including gold, are now almost universally regarded as of igneous or volcanic origin.
It would seem, however, that the primary source of the gold is not in these rocks, but rather in the sienites and greenstone prophyries below them, which in Hungary and Transylvania are rich in great auriferous deposits; for gold has never been found in the trachyte of the Euganean mountains, of the mountains of the Vicentin, of those of Auvergne; all of which are superposed upon granite rocks, barren in metal.
Finally, if it be true that the ancients worked mines of gold in the island of Ischia, it would be another example, and a very remarkable one, of the presence of this metal in trachytes of an origin evidently volcanic.
Gold is, however, much more common in the alluvial grounds than among the primitive and pyrogenous rocks just described. It is found disseminated under the form of spangles, in the siliceous, argillaceous, and ferruginous sands of certain plains and rivers, especially in their re-entering angles, at the season of low water, and after storms and temporary floods.
It has been supposed that the gold found in the beds of rivers had been torn out by the waters from the veins and primitive rocks, which they traverse. Some have even searched, but in vain, at the source of auriferous streams for the native bed of this precious metal. The gold in them belongs, however, to the grounds washed by the waters as they glide along. This opinion, suggested at first by Delius, and supported by Deborn, Guettard, Robitant, Balbo, &c., is founded upon just observations. 1. The soil of these plains contains frequently, at a certain depth, and in several spots, spangles of gold, separable by washing. 2. The beds of the auriferous rivers and streamlets contain more gold after storms of rain upon the plains than in any other circumstances. 3. It happens almost always that gold is found among the sands of rivers only in a very circumscribed space; on ascending these rivers their sands cease to afford gold; though did this metal come from the rocks above, it should be found more abundantly near the source of the rivers. Thus it is known that the Orco contains no gold except from Pont to its junction with the Po. The Ticino affords gold only below the Lago Maggiore, and consequently far from the primitive mountains, after traversing a lake, where its course is slackened, and into which whatsoever it carried down from these mountains must have been deposited. The Rhine gives more gold near Strasburg than near Basle, though the latter be much closer to the mountains. The sands of the Danube do not contain a grain of gold, while this river runs in a mountainous region; that is, from the frontiers of the bishoprick of Passau to Efferding; but its sands become auriferous in the plains below. The same thing is true of the Ems; the sands of the upper portion of this river, as it flows among the mountains of Styria, include no gold; but from its entrance into the plain at Steyer, till its embouchure in the Danube, its sands become auriferous, and are even rich enough to be washed with profit.
The greater part of the auriferous sands, in Europe, Asia, Africa, and America, are black or red, and consequently ferruginous; a remarkable circumstance in the geological position of alluvial gold. M. Napione supposes that the gold of these ferruginous grounds is due to the decomposition of auriferous pyrites. The auriferous sand occurring in Hungary almost always in the neighbourhood of the beds of _lignites_, and the petrified wood covered with gold grains, found buried at a depth of 55 yards in clay, in the mine of Vorospatak near Abrabanya in Transylvania, might lead us to presume that the epoch of the formation of the auriferous alluvia is not remote from that of the lignites. The same association of gold ore and fossil wood occurs in South America, at Moco. Near the village of Lloro, have been discovered at a depth of 20 feet, large trunks of petrified trees, surrounded with fragments of trap rocks interspersed with spangles of gold and platinum. But the alluvial soil affords likewise all the characters of the basaltic rocks; thus in France, the Cèze and the Gardon, auriferous rivers, where they afford most gold, flow over ground apparently derived from the destruction of the trap rocks, which occur _in situ_ higher up the country. This fact had struck Reaumur, and this celebrated observer had remarked that the sand which more immediately accompanies the gold spangles in most rivers, and particularly in the Rhone and the Rhine, is composed, like that of Ceylon and Expailly, of black protoxide of iron and small grains of rubies, corindon, hyacinth, &c. Titanium has been observed more recently. It has, lastly, been remarked that the gold of alluvial formations is purer than that extracted from rocks.
_Principal Gold Mines._
Spain anciently possessed mines of gold in regular veins, especially in the province of Asturias; but the richness of the American mines has made them be neglected. The Tagus, and some other streams of that country, were said to roll over golden sands. France contains no workable gold mines; but it presents in several of its rivers auriferous sands. There are some gold mines in Piedmont; particularly the veins of auriferous pyrites of Macugnagna, at the foot of Monte Rosa, lying in a mountain of gneiss; and although they do not contain 10 or 11 grains of gold in a hundred weight, they have long defrayed the expense of working them. On the southern slope of the Pennine Alps, from the Simplon and Monte Rosa to the valley of Aoste, several auriferous districts and rivers occur. Such are the torrent Evenson, which has afforded much gold by washing; the Orco, in its passage from the Pont to the Po; the reddish grounds over which this little river runs for several miles, and the hills in the neighbourhood of Chivasso, contain gold spangles in considerable quantity.
In the county of Wicklow, in Ireland, a quartzose and ferruginous sand was discovered not long ago, containing many particles of gold, with _pepitas_ or solid pieces, one of which weighed 22 ounces. No less than 1000 ounces of gold were collected.
There are auriferous sands in some rivers of Switzerland, as the Reuss and the Aar. In Germany no mine of gold is worked, except in the territory of Salzburg, amid the chain of mountains which separates the Tyrol and Carinthia.
The mines of Hungary and Transylvania are the only gold mines of any importance in Europe; they are remarkable for their position, the peculiar metals that accompany them, and their product, estimated at about 1430 pounds avoird. annually. The principal ones are in Hungary. 1. Those of Konigsberg. The native gold is disseminated in ores of sulphuret of silver, which occur in small masses and in veins in a decomposing felspar rock, amid a conglomerate of pumice, constituting a portion of the trachytic formation. 2. Those of Borson, Schemnitz. And, 3 of Felsobanya; ores also of auriferous sulphuret of silver, occur in veins of sienite and greenstone porphyry. 4. Those of Telkebanya, to the south of Kaschau, are in a deposit of auriferous pyrites amid trap rocks of the most recent formation.
In Transylvania the gold mines occur in veins often of great magnitude, 6, 8, and sometimes 40 yards thick. These veins have no side plates or wall stones, but abut without intermediate gangues at the primitive rock. They consist of carious quartz, ferriferous limestone, heavy spar, fluor spar, and sulphuret of silver. The mine of Kapnik deserves notice, where the gold is associated with orpiment, and that of Vorospatak in granite rocks; those of Offenbanya, Zalatna, and Nagy-Ag, where it is associated with Tellurium. The last is in a sienitic rock on the limits of the trachyte.
In Sweden, the mine of Edelfors in Smoland may be mentioned, where the gold occurs native and in auriferous pyrites; the veins are a brown quartz, in a mountain of foliated hornstone.
In Siberia, native gold occurs in a hornstone at Schlangenberg or Zmeof, and at Zmeino-garsk in the Altai mountains, accompanied with many other ores.
The gold mine of Berezof in the Oural mountains, has been long known, consisting of _partially decomposed auriferous pyrites_, disseminated in a vein of greasy quartz. About 1820, a very rich deposit of native gold was discovered upon the eastern side of the Oural mountains, disseminated at some yards depth, in an argillaceous loam, and accompanied with the _débris_ of rocks which usually compose the auriferous alluvial soils, as greenstone, serpentine, protoxide of iron, corundum, &c. The rivers of this district possess auriferous sands. The annual product of the gold mines of Siberia is 3740 pounds avoirdupois.
In Asia, and especially in its southern districts, there are many mines, streams, rivers, and wastes, which contain this metal. The Pactolus, a small river of Lydia, rolled over such golden sands, that it was supposed to constitute the origin of the wealth of Crœsus. But these deposits are now poor and forgotten. Japan, Formosa, Ceylon, Java, Sumatra, Borneo, the Philippines, and some other islands of the Indian Archipelago, are supposed to be very rich in gold mines. Those of Borneo are worked by the Chinese in an alluvial soil on the western coast, at the foot of a chain of volcanic mountains.
Little or no gold comes into Europe from Asia, because its servile inhabitants place their fortune in treasure, and love to hoard up that precious metal.
Numerous gold mines occur on the two slopes of the chain of the Cailas mountains in the Oundès, a province of Little Thibet. The gold lies in quartz veins which traverse a very crumbling reddish granite.
Africa was, with Spain, the source of the greater portion of the gold possessed by the antients. The gold which Africa still brings into the market in abundance is always in dust, showing that the metal is obtained by washing the alluvial soils. None of it is collected in the north of that continent; three or four districts only are remarkable for the quantity of gold they produce.
The first mines are those of Kordofan, between Darfour and Abyssinia. The negroes transport the gold in quills of the ostrich or vulture. These mines seem to have been known to the antients, who considered Ethiopia to abound in gold. Herodotus relates that the king of that country exhibited to the ambassadors of Cambyses, all their prisoners bound with golden chains.
The second and chief exploitation of gold dust is to the south of the great desert of Zaara, in the western part of Africa, from the mouth of the Senegal to the Cape of Palms. The gold occurs in spangles, chiefly near the surface of the earth, in the bed of rivulets, and always in a ferruginous earth. In some places the negroes dig wells in the soil to a depth of about 40 feet, unsupported by any props. They do not follow any vein; nor do they construct a gallery. By repeated washings they separate the gold from the earthy matters.
The same district furnishes also the greater part of what is carried to Morocco, Fez, and Algiers, by the caravans which go from Timbuctoo on the Niger, across the great desert of Zaara. The gold which arrives by Sennaar at Cairo and Alexandria, comes from the same quarter. From Mungo Park’s description, it appears that the gold spangles are found usually in a ferruginous small gravel, buried under rolled pebbles.
The third spot in Africa where gold is collected, is on the south-east coast, between the twenty-fifth and the twenty-second degree of south latitude, opposite to Madagascar, in the country of Sofala. Some persons think that this was the kingdom of Ophir, whence Solomon obtained his gold.
In modern times, the richest gold mines are found in America, from which there is exported annually, 3700 or 4000 pounds avoirdupois of this metal. It occurs there principally in spangles among the alluvial earths, and in the beds of rivers; more rarely in veins.
There is little gold in the northern part of America. The United States have hitherto produced but a slight quantity of alluvial gold, collected in the gravel-pits of the creeks of Rockhole, district of Lebanon, in North Carolina. In 1810, a mass was found there, weighing 28 pounds. This district has furnished the mint of the United States with about 100 lbs. avoirdupois of gold.
South America, especially Brazil, Choco, and Chili, are the regions which furnish most gold.
The gold of Mexico is in a great measure contained in the argentiferous veins, so numerous in that country, whose principal localities are mentioned under the article SILVER. The silver of the argentiferous ores of Guanaxato, contains one 360th of its weight of gold; the annual product of the mines being valued at from 2640 to 3300 pounds avoirdupois.
Oaxaco contains the only auriferous veins exploited as gold mines in Mexico; they traverse rocks of gneiss and mica slate.
All the rivers of the province of Caracas, to ten degrees north of the line, flow over golden sands.
Peru is not rich in gold ores. In the provinces of Huailas and Pataz, this metal is mined in veins of greasy quartz, variegated with red ferruginous spots, which traverse primitive rocks. The mines called _pacos de oro_, consist of ores of iron and copper oxides, containing a great quantity of gold.
All the gold furnished by New Grenada (New Colombia), is the product of washings, established in alluvial grounds. The gold exists in spangles and in grains, disseminated among fragments of greenstone and porphyry. At Choco, along with the gold and platinum, hyacinths, zircons, and titanium occur. There has been found, as already stated, in the auriferous localities, large trunks of petrified trees. The gold of Antioquia is 20 carats fine, that of Choco 21, and the largest lump or _pepita_ of gold weighed about 27-1/2 pounds avoirdupois. The gold of Chili also occurs in alluvial formations.
Brazil furnishes the greatest part of the gold now brought into the market. Yet there is not in this country any gold mine properly so called; for the veins containing the metal are seldom worked.
It is in the sands of the Mandi, a branch of the Rio-Dolce, at Catapreta, that the auriferous ferruginous sands were first discovered in 1682. Since then, they have been found almost everywhere at the foot of the immense chain of mountains, which runs nearly parallel with the coast, from the 5th degree south to the 30th. It is particularly near Villa Rica, in the environs of the village Cocäes, that the numerous washings for gold are established. The _pepitas_ occur in different forms, often adhering to micaceous specular iron. But in the province of Minas Geräes, the gold occurs also in veins, in beds, and in grains, disseminated among the alluvial loams. It has been estimated in annual product, by several authors, at about 2800 pounds avoirdupois of fine metal; worth nearly a million sterling.
We thus see that almost all the gold brought into the market, comes from alluvial lands, and is extracted by washing.
The gold coin of the ancients was made chiefly out of alluvial gold, for in these early times the metallurgic arts were not sufficiently advanced to enable them to purify it. The gold dust from Bambouk in Africa, is of 22-1/4 carats fine, and some from Morocco is even 23.
The gold of Giron, in New Grenada, is of 23-3/4 carats; being the purest from America. “For those who traffick in gold,” says Humboldt, “it is sufficient to learn the place where the metal has been collected, to know its title.”
_Metallurgic treatment of gold._--The gold found in the sands of rivers, or in auriferous soils, needs not be subjected to any metallurgic process, properly speaking. The Orpaillers, separate it from the sands, by washing them first upon inclined tables, sometimes covered with a cloth, and then by hand in wooden bowls of a particular form. Amalgamation is employed to carry off from the sand, the minuter particles of gold they may contain. The people called Bohemians, Cigans, or Tehinganes, who wash the auriferous sands in Hungary, employ a plank with 24 transverse grooves cut in its surface. They hold this plank in an inclined position, and put the sand to be washed in the first groove; they then throw water on it, when the gold mixed with a little sand collects usually towards the lowest furrow. They remove this mixture into a flat wooden basin, and by a peculiar sleight of hand, separate the gold entirely from the sand. The richest of the auriferous ores consist of the native gold quite visible, disseminated in a gangue, but the veins are seldom continuous for any length. The other ores are auriferous metallic sulphurets, such as sulphurets of copper, silver, arsenic, &c., and, particularly iron.
The stony ores are first ground in the stamping mill, and then washed in hand-basins, or on wooden tables.
The auriferous sulphurets are much more common, but much poorer than the former ores; some contain only one 200,000th part of gold, and yet they may be worked with advantage, when treated with skill and economy.
The gold of these ores is separated by two different processes; namely, by fusion and amalgamation.
The auriferous metallic sulphurets are first roasted; then melted into _mattes_, which are roasted anew; next fused with lead, whence an auriferous lead is obtained, which may be refined by the process of cupellation.
When the gold ores are very rich, they are melted directly with lead, without preliminary calcination or fusion. These processes are however little practised, because they are less economical and certain than amalgamation, especially when the gold ores are very poor.
If these ores consist of copper pyrites, and if their treatment has been pushed to the point of obtaining auriferous rose copper, or even black copper including gold, the precious metal cannot be separated by the process of liquation, because the gold having more affinity for copper than for lead, can be but partially run off by the latter metal. For these reasons the process of amalgamation is far preferable.
This process being the same for silver, I shall reserve its description for this metal. The rich ores in which the native gold is apparent, and merely disseminated in a stony gangue, are directly triturated with quicksilver, without any preparatory operation. As to the poor ores, in which the gold seems lost amid a great mass of iron, sulphuret of copper, &c., they are subjected to a roasting before being amalgamated. This process seems requisite to lay bare the gold enveloped in the sulphurets. The quicksilver with which the ore is now ground, seizes the whole of its gold, in however small quantity this metal may be present.
The gold procured by the refining process with lead, is free from copper and lead, but it may contain iron, tin, or silver. It cannot be separated from iron and tin without great difficulty, and expense, if the proportion of gold be too small to admit of the employment of muriatic acid.
By cupellation with lead, gold may be deprived of any antimony united with it.
Tin gives gold a remarkable hardness and brittleness; a piece of gold, exposed for some time over a bath of red hot tin, becomes brittle. The same thing happens more readily over antimony, from the volatility of this metal. A two thousandth part of antimony, bismuth, or lead, destroys the ductility of gold. The tin may be got rid of by throwing some corrosive sublimate or nitre into a crucible, containing the melted alloy. By the first agent, perchloride of tin is volatilized; by the second, _stannate_ of potash forms, which is carried off in the resulting alkaline scoriæ.
Gold treated by the process of amalgamation, contains commonly nothing but a little silver. The silver is dissolved out by nitric acid, which leaves the gold untouched; but to make this _parting_ with success and economy on the great scale, several precautions must be observed.
If the gold do not contain fully two thirds of its weight of silver, this metal being thoroughly enveloped by the gold, is partially screened from the action of the acid. Whenever, therefore, it is known by a trial on a small scale, that the silver is much below this proportion, we must bring the alloy of gold and silver to that standard by adding the requisite quantity of the latter metal. This process is called quartation.
This alloy is then granulated or laminated; and from twice to thrice its weight of sulphuric or nitric acid is to be boiled upon it; and when it is judged that the solution has been pushed as far as possible by this first acid, it is decanted, and new acid is poured on. Lastly, after having washed the gold, some sulphuric acid is to be boiled over it, which carries off a two or three thousandth part of silver, which nitric acid alone could not dissolve. Thus perfectly pure gold is obtained.
The silver held in solution by the sulphuric or nitric acid is precipitated in the metallic state by copper, or in the state of chloride by sea-salt. See PARTING.
Not only has the ratio between the value of gold and silver varied much in different ages of the world; but the ratio between these metals and the commodities they represent, has undergone variations, owing to the circumstances in which their mines have been successively placed; since they have always poured a greater quantity of the metals into the market than has been absorbed by use. This quantity has greatly increased since the discovery of America, a period of little more than 300 years. The mines of that continent, rich, numerous, and easily worked, by augmenting the mass of gold and silver, necessarily lessened the value of these metals compared with that of the objects of commerce represented by them, so that every thing else being equal, there is now required for purchasing the same quantity of commodities, much more gold or silver than was necessary in the reign of Henry VII., before the discovery of America. This productiveness of the American mines has had an influence on those of the ancient continent; many of whose silver and gold mines have been abandoned, not because the veins or auriferous sands are less rich than they were; but because their product no longer represents the value of human labour, and of the goods to be furnished in return for their exploitation.
In the 3d. vol. of the Mining Journal, p. 331., we have the following statement as to the produce of the precious metals.--“In 40 years, from 1790 to 1830, Mexico produced 6,436,453_l._ worth of gold, and 139,818,032_l._ of silver. Chile, 2,768,488_l._ of gold, and 1,822,924_l._ of silver. Buenos Ayres, 4,024,895_l._ of gold, and 27,182,673_l._ of silver. Russia, 3,703,743_l._ of gold, and 1,502,981_l._ of silver. Total, 1880 millions sterling, or 47 millions per annum.”
The following table shews what proportion the product of the mines of America bears to that of the mines of the ancient continent.
_Table of the Quantities of Gold which may be considered as having been brought into the European Market, every Year on an Average, from 1790 to 1802._
+------------------------------+-----------+
| Continents. | Gold. |
+------------------------------+-----------+
| ANCIENT CONTINENT. |lbs. Avoir.|
|Asia: | |
| Siberia | 3740 |
|Africa | 3300 |
| | |
|Europe: | |
| Hungary | 1430 |
| Salzbourg | 165 |
| Austrian States }| |
| Hartz and Hessia }| |
| Saxony }| |
| Norway }| 165 |
| Sweden }| |
| France }| |
| Spain, &c. }| |
| +-----------+
|Total of the Ancient Continent| 8800 |
| +-----------+
| NEW CONTINENT. | |
|North America | 2860 |
|South America: | |
| Spanish dominions | 22,000 |
| Brazil | 15,400 |
| +-----------+
|Total of the New Continent | 40,260 |
+------------------------------+-----------+
The mines of America have sent into Europe three and a half times more gold, and twelve times more silver, than those of the ancient continent. The total quantity of silver was to that of gold in the ratio of 55 to 1; a very different ratio from that which holds really in the value of these two metals, which is in Europe as 1 to 15. This difference depends upon several causes, which cannot be investigated here at length; but it may be stated that gold, by its rarity and price, being much less employed in the arts than silver, the demand for it is also much less; and this cause is sufficient to lower its price much beneath what it would have been, if it had followed the ratio of its quantity compared to that of silver. Thus also bismuth, tin, &c., though much rarer than silver, are, nevertheless, very inferior in price to it. Before the discovery of America, the value of gold was not so distant from that of silver, because since that era silver has been distributed in Europe in a far greater proportion than gold. In Asia the proportion is now actually only 1 to 11 or 12; the product of the gold mines in that quarter, being not so much below that of the silver mines as in the rest of the world.
The total annual production of Gold at present has been estimated as follows.
From the ancient Spanish colonies of America 10,400 kilogrammes
Brazil 600
Europe and Asiatic Russia 6,200
The Indian Archipelago 4,700
Africa 14,000?
------
35,900 = 36 tons nearly
without taking into account the quantity of gold now extracted from silver.
Gold has less affinity for oxygen than any other metal. When alone, it cannot be oxidized by any degree of heat with contact of air, although in combination with other oxidized bodies, it may pass into the state of an oxide, and be even vitrified. The purple smoke into which gold leaf is converted by an electric discharge is not an oxide, for it is equally formed when the discharge is made through it in hydrogen gas. There are two oxides of gold; the first or protoxide is a green powder, which may be obtained by pouring, in the cold, a solution of potash into a solution of the metallic chloride. It is not durable, but soon changes in the menstruum into metallic gold, and peroxide. Its constituents are 96·13 metal, and 3·87 oxygen. The peroxide is best prepared by adding magnesia to a solution of the metallic chloride; washing the precipitate with water till this no longer takes a yellow tint from muriatic acid; then digesting strong nitric acid upon the residuum, which removes the magnesia, and leaves the peroxide in the form of a black or dark brown powder, which seems to partake more of the properties of a metallic acid than a base. It contains 10·77 per cent. of oxygen. For the curious combination of gold and tin, called the PURPLE PRECIPITATE OF CASSIUS, see this article, and PIGMENTS VITRIFIABLE.
_Gold beating._--This is the art of reducing gold to extremely thin leaves, by beating with a hammer. The processes employed for this purpose may be applied to other metals, as silver, platinum, and copper. Under tin, zinc, &c., we shall mention such modifications of the processes as these metals require to reduce them to thin leaves. The Romans used to gild the ceilings and walls of their apartments; and Pliny tells us, that from an ounce of gold forming a plate of 4 fingers square, about 600 leaves of the same area were hammered. At the present day, a piece of gold is extended so as to cover a space 651,590 times greater than its primary surface when cast.
The gold employed in this art ought to be of the finest standard. Alloy hardens gold, and renders it less malleable; so that the fraudulent tradesman who should attempt to debase the gold, would expose himself to much greater loss in the operations, than he could derive of profit from the alloy.
Four principal operations constitute the art of gold beating. 1. The casting of the gold ingots. 2. The hammering. 3. The lamination; and 4., the beating.
1. The gold is melted in a crucible along with a little borax. When it has become liquid enough, it is poured out into the ingot-moulds previously heated, and greased on the inside. The ingot is taken out and annealed in hot ashes, which both soften it and free it from grease. The moulds are made of cast iron, with a somewhat concave internal surface, to compensate for the greater contraction of the central parts of the metal in cooling than the edges. The ingots weigh about 2 ounces each, and are 3/4 of an inch broad.
2. _The forging._--When the ingot is cold, the French gold-beaters hammer it out on a mass of steel 4 inches long and 3 broad. The hammer for this purpose is called the forging hammer. It weighs about 3 pounds, with a head at one end and a wedge at the other, the head presenting a square face of 1-1/2 inches. Its handle is 6 inches long. The workman reduces the ingot to the thickness of 1/6 of an inch at most; and during this Operation he anneals it whenever its substance becomes hard and apt to crack. The English gold-beaters omit this process of hammering.
3. _The lamination._--The rollers employed for this purpose should be of a most perfectly cylindrical figure, a polished surface, and so powerful as not to bend or yield in the operation. The ultimate excellence of the gold leaf depends very much on the precision with which the riband is extended in the rolling press. The laminating machine represented under the article MINT, is an excellent pattern for this purpose. The gold-beater desires to have a riband of such thinness that a square inch of it will weigh 6-1/2 grains. Frequent annealings are requisite during the lamination.
4. _Beating._--The riband of gold being thus prepared uniform, the gold-beater cuts it with shears into small squares of an inch each, having previously divided it with compasses, so that the pieces may be of as equal weight as possible. These squares are piled over each other in parcels of 150, with a piece of fine calf-skin vellum interposed between each, and about 20 extra vellums at the top and bottom. These vellum leaves are about 4 inches square, on whose centre lie the gold laminæ of an inch square. This packet is kept together by being thrust into a case of strong parchment open at the ends, so as to form a belt or band, whose open sides are covered in by a second case drawn over the packet at right angles to the first. Thus the packet becomes sufficiently compact to bear beating with a hammer of 15 or 16 pounds weight, having a circular face nearly 4 inches diameter, and somewhat convex, whereby it strikes the centre of the packet most forcibly, and thus squeezes out the plates laterally.
The beating is performed on a very strong bench or stool framed to receive a heavy block of marble, about 9 inches square on the surface, enclosed upon every side by woodwork, except the front where a leather apron is attached, which the workman lays before him to preserve any fragments of gold that may fall out of the packet. The hammer is short-handled, and is managed by the workman with one hand; who strikes fairly on the middle of the packet, frequently turning it over to beat both sides alike; a feat dexterously done in the interval of two strokes, so as not to lose a blow. The packet is occasionally bent or rolled between the hands, to loosen the leaves and secure the ready extension of the gold; or it is taken to pieces to examine the gold, and to shift the central leaves to the outside, and vice versa, that every thing may be equalized. Whenever the gold plates have extended under this treatment, to nearly the size of the vellum, they are removed from the packet, and cut into four equal squares by a knife. They are thus reduced to nearly the same size as at first, and are again made up into packets and enclosed as before, with this difference, that skins prepared from ox-gut are now interposed between each gold leaf, instead of vellum. The second course of beating is performed with a smaller hammer, about 10 pounds in weight, and is continued till the leaves are extended to the size of the skins. During this period, the packet must be often folded, to render the gold as loose as possible between the membranes; otherwise the leaves are easily chafed and broken. They are once more spread on a cushion, and subdivided into four square pieces by means of two pieces of cane cut to very sharp edges, and fixed down transversely on a board. This rectangular cross being applied on each leaf, with slight pressure, divides it into four equal portions. These are next made up into a third packet of convenient thickness, and finally hammered out to the area of fine gold leaf, whose average size is from 3 to 3-1/2 inches square. The leaves will now have obtained an area 192 times greater than the plates before the hammering begun. As these were originally an inch square, and 75 of them weighed an ounce (= 6-1/2 × 75 = 487-1/2), the surface of the finished leaves will be 192 × 75 = 14,400 square inches, or 100 square feet per ounce troy. This is by no means the ultimate degree of attenuation, for an ounce may be hammered so as to cover 160 square feet; but the waste incident in this case, from the number of broken leaves, and the increase and nicety of the labour, make this an unprofitable refinement; while the gilder finds such thin leaves to make less durable and satisfactory work.
The finished leaves of gold are put up in small books made of single leaves of soft paper, rubbed over with red chalk to prevent adhesion between them. Before putting the leaves in these books, however, they are lifted one by one with a delicate pair of pincers out of the finishing packet, and spread out on a leather cushion by blowing them flat down. They are then cut to one size, by a sharp-edge square moulding of cane, glued on a flat board. When this square-framed edge is pressed upon the gold, it cuts it to the desired size and shape. Each book commonly contains 25 gold leaves.
I shall now describe some peculiarities of the French practice of gold beating. The workman cuts the laminated ribands of an inch broad into portions an inch and a half long. These are called _quartiers_. He takes 24 of them, which he places exactly over each other, so as to form a thickness of about an inch, the riband being 1/2 of a line, or 1/24 of an inch thick; and he beats them together on the steel slab with the round face (_panne_) of the hammer, so as to stretch them truly out into the square form. He begins by extending the substance towards the edges, thereafter advancing towards the middle; he then does as much on the other side, and finally hammers the centre. By repeating this mode of beating as often as necessary, he reduces at once all the _quartiers_ (squares) of the same packet, till none of them is thicker than a leaf of gray paper, and of the size of a square of 2 inches each side.
When the _quartiers_ are brought to this state, the workman takes 56 of them, which he piles over each other, and with which he forms the first packet (_caucher_) in the manner already described; only two leaves of vellum are interposed between each gold leaf. The empty leaves of vellum at the top and bottom of the packet are called _emplures_. They are 4 inches square, as well as the parchment pieces.
The packet thus prepared forms a rectangular parallelopiped; it is enclosed in two sheathes, composed each of several leaves of parchment applied to each, and glued at the two sides, forming a bag open at either end.
The block of black marble is a foot square at top, and 18 inches deep, and is framed as above described. The hammer used for beating the first packet is called the flat, or the enlarging hammer; its head is round, about 5 inches in diameter, and very slightly convex. It is 6 inches high, and tapers gradually from its head to the other extremity, which gives it the form of a hexagonal truncated pyramid. It weighs 14 or 15 pounds.
The French gold-beaters employ besides this hammer, three others of the same form; namely, 1. The _commencing hammer_, which weighs 6 or 7 pounds, has a head 4 inches in diameter, and is more convex than the former. 2. The _spreading hammer_, (_marteau a chasser_); its head is two inches diameter, more convex than the last, and weighs only 4 or 5 pounds. 3. _The finishing hammer_; it weighs 12 or 13 pounds, has a head four inches diameter, and is the most convex of all.
The beating processes do not differ essentially from the English described above. The vellum is rubbed over with fine calcined Paris plaster, with a hare’s foot. The skin of the gold-beater is a pellicle separated from the outer surface of ox-gut; but before being employed for this purpose, it must undergo two preparations. 1. It is sweated, in order to expel any grease it may contain. With this view, each piece of membrane is placed between two leaves of white paper; several of these pairs are piled over each other, and struck strongly with a hammer, which drives the grease from the gut into the paper.
2. A body is given to the pieces of gut; that is, they are moistened with an infusion of cinnamon, nutmeg, and other warm and aromatic ingredients, in order to preserve them; an operation repeated after they have been dried in the air. When the leaves of skin are dry, they are put in a press, and are now ready for use. After the parchment, vellum, and gut membrane have been a good deal hammered, they become unfit for work, till they are restored to proper flexibility, by being placed leaf by leaf, between leaves of white paper, moistened sometimes with vinegar, at others with white wine. They are left in this predicament for 3 or 4 hours, under compression of a plank loaded with weights. When they have imbibed the proper humidity, they are put between leaves of parchment 12 inches square, and beat in that situation for a whole day. They are then rubbed over with fine calcined gypsum, as the vellum was originally. The gut-skin is apt to contract damp in standing, and is therefore dried before being used.
The average thickness of common gold leaf is 1/282000 of an inch.
_The art of Gilding._--This art consists in covering bodies with a thin coat of gold; which may be done either by mechanical or chemical means. The mechanical mode is the application of gold leaf or gold powder to various surfaces, and their fixation by various means. Thus gold may be applied to wood, plaster, pasteboard, leather; and to metals, such as silver, copper, iron, tin, and bronze; so that gilding generally speaking includes several arts, exercised by very different classes of tradesmen.
I. _Mechanical Gilding._--Oil gilding is the first method under this head, as oil is the fluid most generally used in the operation of this mechanical art. The following process has been much extolled at Paris.
1. A coat of _impression_ is to be given first of all, namely, a coat of white lead paint, made with drying linseed oil, containing very little oil of turpentine.
2. Calcined ceruse is to be ground very well with unboiled linseed oil, and tempered with essence of turpentine, in proportion as it is laid on. Three or four coats of this _hard tint_ are to be applied evenly and drily on the ornaments, and the parts which are to be most carefully gilded.
3. The _Gold colour_ is then to be smoothly applied. This is merely the dregs of the colours, ground and tempered with oil, which remain in the little dish in which painters clean their brushes. This substance is extremely rich and gluey; after being ground up, and passed through fine linen cloth, it forms the ground for gold leaf.
4. When the gold colour is dry enough to catch hold of the leaf gold, this is spread on the cushion, cut into pieces and carefully applied with the pallet knife, pressed down with cotton, and in the small ornaments with a fine brush.
5. If the gildings be for outside exposure, as balconies, gratings, statues, &c., they must not be varnished, as simple oil gilding stands better; for when it is varnished, a bright sun-beam acting after heavy rain, gives the gilding a jagged appearance. When the objects are inside ones, a coat of spirit varnish may be passed over the gold leaf, then a glow from the gilder’s chafing dish may be given, and finally a coat of oil varnish. The workman who causes the chafing dish to glide in front of the varnished surface, must avoid stopping for an instant opposite any point, otherwise he would cause the varnish to boil and blister. This heat brings out the whole transparency of the varnish, and lustre of the gold.
_Oil Gilding_ is employed with varnish polish, upon equipages, mirror-frames, and other furniture. The following method is employed by eminent gilders at Paris.
1. White lead, with half its weight of yellow ochre, and a little litharge, are separately ground very fine; and the whole is then tempered with linseed oil, thinned with essence of turpentine, and applied in an evenly coat, called _impression_.
2. When this coat is quite dry, several coats of the hard tint are given, even so many as 10 or 12, should the surface require it for smoothing and filling up the pores. These coats are given daily, leaving them to dry in the interval in a warm sunny exposure.
3. When the work is perfectly dry, it is first softened down with pumice stone and water, afterwards with worsted cloth and very finely powdered pumice, till the _hard tint_ give no reflection, and be smooth as glass.
4. With a camel’s hair brush, there must be given lightly and with a gentle heat, from 4 to 5 coats at least, and even sometimes double that number, of fine lac varnish.
5. When these are dry, the grounds of the pannels and the sculptures must be first polished with shave-grass (_de la prèle_); and next with putty of tin and tripoli, tempered with water, applied with woollen cloth; by which the varnish is polished till it shines like a mirror.
6. The work thus polished is carried into a hot place, free from dust, where it receives very lightly and smoothly, a thin coat of _gold colour_, much softened down. This coat is passed over it with a clean soft brush, and the thinner it is the better.
7. Whenever the gold colour is dry enough to take the gold, which is known by laying the back of the hand on a corner of the frame work, the gilding is begun and finished as usual.
8. The gold is smoothed off with a very soft brush, one of camel’s hair for example, of three fingers’ breadth; after which it is left to dry for several days.
9. It is then varnished with a spirit of wine varnish; which is treated with the chafing dish as above described.
10. When this varnish is dry, two or three coats of copal, or oil varnish are applied, at intervals of two days.
11. Finally, the pannels are polished with a worsted cloth, imbued with tripoli and water, and lustre is given by friction with the palm of the hand, previously softened with a little olive oil, taking care not to rub off the gold.
In this country, _Burnished gilding_ is practised by first giving a ground of size whiting, in several successive coats; next applying gilding size; and then the gold leaf, which is burnished down with agate, or a dog’s tooth.
_Gilding in distemper_ of the French, is the same as our burnished gilding. Their process seems to be very elaborate, and the best consists of 17 operations; each of them said to be essential.
1. _Encollage_, or the _Glue coat_. To a decoction of wormwood and garlic in water, strained through a cloth, a little common salt, and some vinegar are added. This composition, as being destructive of worms in wood, is mixed with as much good glue; and the mixture is spread in a hot state, with a brush of boar’s hair. When plaster or marble is to be gilded, the salt must be left out of the above composition, as it is apt to attract humidity in damp places, and to come out as a white powder on the gilding. But the salt is indispensible for wood. The first glue coating is made thinner than the second.
2. _White preparation._ This consists in covering the above surface, with 8, 10, or 12 coats of Spanish white, mixed up with strong size, each well worked on with the brush, and in some measure incorporated with the preceding coat, to prevent their peeling off in scales.
3. _Stopping up_ the pores, with thick whiting and glue, and smoothing the surface with dog-skin.
4. Polishing the surface with pumice-stone and very cold water.
5. _Reparation_; in which a skilful artist retouches the whole.
6. _Cleansing_; with a damp linen rag, and then a soft sponge.
7. _Préler._ This is rubbing with horse’s tail (_shave-grass_) the parts to be yellowed, in order to make them softer.
8. _Yellowing._ With this view _yellow ochre_ is carefully ground in water, and mixed with transparent colourless size. The thinner part of this mixture is applied hot over the white surface with a fine brush, which gives it a fine yellow hue.
9. _Ungraining_; consists in rubbing the whole work with shave-grass, to remove any granular appearance.
10. _Coat of assiette; trencher coat._ This is the composition on which the gold is to be laid. It is composed of Armenian bole, 1 pound; bloodstone (hematite), 2 ounces; and as much galena; each separately ground in water. The whole are then mixed together, and ground up with about a spoonful of olive oil. The _assiette_ well made and applied gives beauty to the gilding. The _assiette_ is tempered with a white sheepskin glue, very clear and well strained. This mixture is heated and applied in three successive coats, with a very fine long-haired brush.
11. _Rubbing_, with a piece of dry, clean linen cloth; except the parts to be burnished, which are to receive other two coats of _assiette_ tempered with glue.
12. _Gilding._ The surface being damped with cold water, (iced in summer) has then the gold leaf applied to it. The hollow grounds must always be gilded before the prominent parts. Water is dexterously applied by a soft brush, immediately behind the gold leaf, before laying it down, which makes it lie smoother. Any excess of water is then removed with a dry brush.
13. _Burnishing_, with bloodstone.
14. _Deadening._ This consists in passing a thin coat of glue slightly warmed, over the parts that are not to be burnished.
15. _Mending_; that is moistening any broken points with a brush, and applying bits of gold leaf to them.
16. The _vermeil_ coat. Vermeil is a liquid which gives lustre and fire to the gold; and makes it resemble _or moulu_. It is composed as follows: 2 ounces of annotto, 1 ounce of gamboge, 1 ounce of vermillion, half an ounce of dragon’s blood, 2 ounces of salt of tartar, and 18 grains of saffron, are boiled in a litre (2 pints English) of water, over a slow fire, till the liquid be reduced to a fourth. The whole is then passed through a silk or muslin sieve. A little of this is made to glide lightly over the gold, with a very soft brush.
17. _Repassage_; is passing over the dead surfaces a second coat of deadening glue, which must be hotter than the first. This finishes the work, and gives it strength.
_Leaf gilding_, on paper or vellum, is done by giving them a coat of gum water or fine size, applying the gold leaf ere the surfaces be hard dry, and burnishing with agate.
_Gold lettering_, on bound books, is given without size, by laying the gold leaf on the leather, and imprinting it with hot brass types.
The _edges of the leaves of books are gilded_, while they are in the press, where they have been cut smooth, by applying a solution of isinglass in spirits, and laying-on the gold when the edges are in a proper state of dryness. The French workmen employ a ground of Armenian bole, mixed with powdered sugar-candy, by means of white of egg. This ground is laid very thin upon the edges, after fine size or gum water has been applied; and when the ground is dry it is rubbed smooth with a wet rag, which moistens it sufficiently to take the gold.
_Japanners’ gilding_ is done by sprinkling or daubing with wash leather, some gold powder, over an oil sized surface, mixed with oil of turpentine. This gives the appearance of frosted gold. The gold powder may be obtained, either by precipitating gold from its solution in _aqua regia_ by a solution of pure sulphate of iron, or by evaporating away the mercury from some gold amalgam.
II. _Chemical Gilding_, or the application of gold by chemical affinity to metallic surfaces.
A compound of copper with one seventh of brass is the best metal for gilding on; copper by itself being too soft and dark coloured. Ordinary brass, however, answers very well. We shall describe the process of wash gilding, with M. D’Arcet’s late improvements, now generally adopted in Paris.
_Wash gilding_, consists in applying evenly an amalgam of gold to the surface of a copper alloy, and dissipating the mercury with heat, so as to leave the gold film fixed. The surface is afterwards burnished or deadened at pleasure. The gold ought to be quite pure, and laminated to facilitate its combination with the mercury; which should also be pure.
_Preparation of the amalgam._ After weighing the fine gold, the workman puts it in a crucible, and as soon as this becomes faintly red, he pours in the requisite quantity of mercury; which is about 8 to 1 of gold. He stirs up the mixture with an iron rod, bent hookwise at the end, leaving the crucible on the fire till he perceives that all the gold is dissolved. He then pours the amalgam into a small earthen dish containing water, washes it with care, and squeezes out of it with his fingers all the running mercury that he can. The amalgam that now remains on the sloping sides of the vessel is so pasty as to preserve the impression of the fingers. When this is squeezed in a shamoy leather bag, it gives up much mercury; and remains an amalgam, consisting of about 33 of mercury, and 57 of gold, in 100 parts. The mercury which passes through the bag, under the pressure of the fingers, holds a good deal of gold in solution; and is employed in making fresh amalgam.
_Preparation of the mercurial solution._ The amalgam of gold is applied to brass, through the intervention of pure nitric acid, holding in solution a little mercury.
100 parts of mercury, and 110 parts by weight of pure nitric acid, specific gravity 1·33, are to be put into a glass matrass. On the application of a gentle heat the mercury dissolves with the disengagement of fumes of nitrous gas, which must be allowed to escape into the chimney. This solution is to be diluted with about 25 times its weight of pure water, and bottled up for use.
Comments
Log in to leave a comment.
A Dictionary of Arts, Manufactures and MinesChapter II: Application of Light-Gas (6)
0%37 min left in chapter