Chapter II: Application of Light-Gas (12)
From these habitudes, particularly in reference to the bases, it appears that indigo-blue does not comport itself like a saline base towards the acids, but rather like an acid, since it enters into the salts, just as the empyreumatic oil of vinegar and oil of turpentine do into resin soaps. The blue pigment of both acids is reduced by zinc or iron without the disengagement of hydrogen gas; as also by sulphuretted hydrogen, tepid protochloride of tin, while the liquor becomes yellow.
_Indigo-blue sulphate of potash, or ceruleo-sulphate of potash_, may be obtained by extracting the blue colour from the wool by water containing 1 per cent. of carbonate of potash, evaporating nearly to dryness, treating the extract with alcohol to remove the _indigo-blue hyposulphite_, then with acetic acid and alcohol to remove any excess of carbonate of potash. It is found in commerce under the name of precipitated indigo, indigo paste, blue carmine, and soluble indigo. To prepare it economically, indigo is to be dissolved in ten times its weight of concentrated sulphuric acid; the solution after twenty-four hours is to be diluted with ten times its weight of water, filtered, and imperfectly saturated with carbonate of potash; whereby a blue powder falls down; for the resulting sulphate of potash throws down the ceruleo-sulphate, while the hyposulphite of potash remains dissolved. It is a dark blue copper shining powder, soluble in 140 parts of cold water, and in much less of boiling water. It is made use of as a dye, and to give starch a blue tint. When mixed with starch into cakes, it is sold under the name of _blue_ for washerwomen.
Ceruleo-sulphate of ammonia may be formed in the same way. It is much more soluble in water. Ceruleo-sulphate of lime is obtained by saturating the above dilute acid with chalk, filtering to separate the undyed gypsum, and washing with water till the purple colour be extracted. This liquor evaporated and decomposed by alcohol, affords a bluish flocky precipitate, which is more soluble in water than common gypsum, and dries up in a purple-blue film. Ceruleo-sulphate of alumina may be obtained by double affinity; it is dark blue while moist, but becomes black-blue by drying, and is soluble in water.
The blue present in all these salts of _ceruline_ is destroyed by sunshine, becomes greenish-gray by caustic alkalis; and turns immediately yellow-brown by alkaline earths. But when the solution is very dilute, the colour becomes first green, then yellow. The carbonates of alkalis do not produce these changes. Nitric acid decomposes the colour quickly. Mr. Crum considers ceruline to be a combination of indigo-blue with water.
_Phenicine_, or indigo-purple combined with sulphuric acid, is obtained when the solution of indigo-blue in concentrated sulphuric acid, has been diluted for a few hours with water, and then filtered. It seems to be an intermediate body into which the indigo-blue passes, before it becomes soluble _ceruline_. Hence it occurs in greater quantity soon after digesting the indigo with the acid, than afterwards. It is dark blue, dissolves gradually in water, affords after evaporation a blue residuum, of the same appearance as the above blue acids. When a salt is added to it a purple precipitate ensues, which is a compound of indigo-purple, sulphuric acid, and the base of the salt. Indigo-purple is reduced by bodies having a strong attraction for oxygen, if a free alkali or alkaline earth be present, and its solution is yellow, but it becomes blue in the atmosphere. According to Mr. Crum, _Phenicine_ contains half as much combined water as ceruline.
The table which I published in 1830 (as given above) shows very clearly how much the real quality and value of indigo differ from its reputed value and price, as estimated from external characters by the brokers. Various test or proof processes of this drug have been proposed. That with chlorine water is performed as follows. It is known that chlorine destroys the blue of indigo, but not the indigo-red or indigo-brown, which by the resulting muriatic acid is thrown down from the sulphuric solution in flocks, and the chlorine acts in the same way on the gliadine or gluten of the indigo. Pure indigo-blue is to be dissolved in 10 or 12 parts of concentrated sulphuric acid, and the solution is to be diluted with a given weight of water, as, for example, 1000 parts for 1 of indigo-blue. If we then put that volume of liquor into a graduated glass tube, and add to it chlorine water of a certain strength till its blue colour be destroyed by becoming first green and then red-brown, we can infer the quantity of colour from the quantity of chlorine water expended to produce the effect. The quantity of real indigo-blue cannot, however, be estimated with any accuracy in this way, because the other colouring matters in the drug act also upon the chlorine; and, indeed, the indigo itself soon changes, when dissolved in sulphuric acid, even out of access of light, while the chlorine water itself is very susceptible of alteration. Perhaps a better appreciation might be made by avoiding the sulphuric acid altogether, and adding the finely-powdered indigo to a definite volume of the chlorine water till its colour ceased to be destroyed, just as prussian-blue is decoloured by solution of potash in making the ferro-cyanide.
Another mode, and one susceptible of great precision, is to convert 10 or 100 grains of indigo finely powdered into its deoxidized state, as in the blue vat by the proper quantity of slaked lime and solution of green sulphate; then to precipitate the indigo, collect and weigh it. The indigo should be ground upon a muller along with the quicklime, the levigated mixture should be diluted with water, and added to the solution of the copperas. This exact analytical process requires much nicety in the operator, and can hardly be practised by the broker, merchant, or manufacturer.
_Employment of indigo in dyeing._--As indigo is insoluble in water, and as it can penetrate the fibres of wool, cotton, silk, and flax, only when in a state of solution, the dyer must study to bring it into this condition in the most complete and economical manner. This is effected either by exposing it to the action of bodies which have an affinity for oxygen superior to its own, such as certain metals and metallic oxides, or by mixing it with fermenting matters, or, finally, by dissolving it in a strong acid, such as the sulphuric. The second of the above methods is called the warm blue, or pastel vat; and being the most intricate, we shall begin with it.
Before the substance indigo was known in Europe, woad having been used for dyeing blue, gave the name of woad vats to the apparatus. The vats are sometimes made of copper, at other times of iron or wood, the last alone being well adapted for the employment of steam. The dimensions are very variable; but the following may be considered as the average size: depth, 7-1/2 feet; width below, 4 feet, above, 5 feet. The vats are built in such a way that the fire does not affect their bottom, but merely their sides half way up; and they are sunk so much under the floor of the dyehouse, that their upper half only is above it, and is surrounded with a mass of masonry to prevent the dissipation of the heat. About 3 or 3-1/2 feet under the top edge an iron ring is fixed, called the _champagne_ by the French, to which a net is attached in order to suspend the stuffs out of contact of the sediment near the bottom.
In mounting the vat the following articles are required: 1. woad prepared by fermentation, or woad merely dried, which is better, because it may be made to ferment in the vat, without the risk of becoming putrid, as the former is apt to do; 2. indigo, previously ground in a proper mill; 3. madder; 4. potash; 5. slaked quicklime; 6. bran. In France, weld is commonly used instead of potash.
The indigo mill is represented in _figs._ 579. and 580. _a_ is a four-sided iron cistern, cylindrical or rounded in the bottom, which rests upon gudgeons in a wooden frame; it has an iron lid _b_, consisting of two leaves, between which the rod _c_ moves to and fro, receiving a vibratory motion from the crank _d_. By this construction, a frame _e_, which is made fast in the cistern by two points _e´ e´_, is caused to vibrate, and to impart its swing movement to six iron rollers _f f f_, three being on each side of the frame, which triturate the indigo mixed with water into a fine paste. Whenever the paste is uniformly ground, it is drawn off by the stopcock _g_, which had been previously filled up by a screwed plug, to prevent any of the indigo from lodging in the orifice of the cock, and thereby escaping the action of the rollers. The cistern is nearly three feet long.
The vat being filled with clear river water, the fire is to be kindled, the ingredients introduced, and if fermented woad be employed, less lime is needed than with the merely dried plant. Meanwhile the water is to be heated to the temperature of 160° Fahr., and maintained at this pitch till the deoxidizement and solution of the indigo begin to shew themselves, which, according to the state of the constituents, may happen in 12 hours, or not till after several days. The first characters of incipient solution are blue bubbles, called the flowers, which rise upon the surface, and remain like a head of soap-suds for a considerable time before they fall; then blue coppery shining veins appear with a like coloured froth. The hue of the liquor now passes from blue to green, and an ammoniacal odour begins to be exhaled. Whenever the indigo is completely dissolved, an acetic smelling acid may be recognized in the vat, which neutralizes all the alkali, and may occasion even an acid excess, which should be saturated with quicklime. The time for doing this cannot be in general very exactly defined. When quicklime has been added at the beginning in sufficient quantity, the liquor appears of a pale wine-yellow colour, but if not, it acquires this tint on the subsequent introduction of the lime. Experience has not hitherto decided in favour of the one practice or the other.
As soon as this yellow colour is formed in the liquor, and its surface becomes blue, the vat is ready for the dyer, and the more lime it takes up without being alkaline, the better is its condition. The dyeing power of the vat may be kept up during six months, or more, according to the fermentable property of the woad. From time to time, madder and bran must be added to it, to revive the fermentation of the sediment, along with some indigo and potash, to replace what may have been abstracted in the progress of dyeing. The quantity of indigo must be proportional, of course, to the depth or lightness of the tints required.
During the operation of this blue vat two accidents are apt to occur; the first, which is the more common one, is called the _throwing back_, in French the _cuve rebuté_, and in German, the _Scharf_ or _Schwartzwerden_ (the becoming sharp or black); the second is the _putrefaction_ of the ingredients. Each is discoverable by its peculiar smell, which it is impossible to describe. The first is occasioned by the employment of too much quicklime, whereby the liquor becomes neutral or even alkaline. This fault may be recognized by the fading of the green, or by the dark green, or nearly black appearance of the liquor; and by a dull blue froth, owing to a film of lime. The remedy for a slight degree of this vicious condition, is to suspend in the liquor a quantity of bran tied up in a bag, and to leave it there till the healthy state be restored. Should the evil be more inveterate, a decoction of woad, madder, and bran must be introduced. Strong acids are rather detrimental. Sulphate of iron has been recommended, because its acid precipitates the lime, while its oxide reduces the indigo to the soluble state.
The decomposition or putrefaction of the blue vat is an accident the reverse of the preceding, arising from the transition of the acetous into the putrid fermentation, whereby the dyeing faculty is destroyed. Such a misfortune can happen only towards the commencement of working the vat, whilst the woad is still powerful, and very little indigo has been dissolved. Whenever the vat is well charged with indigo, that accident cannot easily supervene. In both of these distemperatures the elevation of the temperature of the vat aggravates the evil.
Dyeing in the blue vat is performed as follows:--
Wool is put into a net, and pressed down into the liquor with rods; but cloth is smoothly stretched and suspended by hooks upon frames, which are steadily dipped into the vat, with slight motions through the liquor; yarn-hanks must be dipped and turned about by hand. All unnecessary stirring of the liquor must however be avoided, lest the oxygen of the atmosphere be brought too extensively into contact with the reduced indigo, for which reason mechanical agitation with rollers in the vat is inadmissible. The stuffs to be dyed, take at the first dip only a feeble colour, though the vat be strong, but they must be deepened to the desired shade by successive immersions of fifteen minutes or more each time, with intervals of exposure to the air, for absorption of its oxygen.
After the lapse of a certain time, if the fermentative power be impaired, which is recognized by the dye stuffs losing more colour in a weak alkaline test lye than they ought, the vat should be used up as far as it will go, and then the liquor should be poured away, for the indigo present is not in a reduced state, but merely mixed mechanically, and therefore incapable of forming a chemical combination with textile fibres. If cotton goods previously treated with an alkaline lye are to be dyed blue, the vat should contain very little lime.
_Theory of the Indigo vat._--The large quantity of extractive matter in woad and madder; as also the sugar, starch and gluten in the bran and woad, when dissolved in warm water, soon occasion a fermentation, with an absorption of oxygen, from the air, but especially from the indigo of the woad, and from that introduced in a finely ground state. When thus disoxygenated, it becomes soluble in alkaline menstrua; the red-brown of the indigo being dissolved at the same time. When lime is added, the indigo-blue dissolves, and still more readily if a little potash is conjoined with it; but whatever indigo-brown may have been dissolved by the potash, is thrown down by the lime. Lime in too large a quantity, however, forms an insoluble combination with the reduced indigo, and thus makes a portion of the dye ineffective; at the same time it combines with the extractive. In consequence of the fermentative action, carbonic acid, acetic acid, and ammonia are disengaged; the first two of which neutralize a portion of the lime, and require small quantities of this earth to be added in succession; hence also a considerable quantity of the carbonate of lime is found as a deposit on the sides and bottom of the vat. In the sound condition of the indigo vat, no free lime should be perceived, but on the contrary a free acid. Yet when the disengaged carbonic and acetic acids saturate the lime completely, no indigo can remain at solution; therefore a sufficient supply of lime must always be left to dissolve the dye, otherwise the indigo would fall down and mix with the extractive matter at the bottom. Goods dyed in the blue vat are occasionally brightened by a boil in a logwood bath, with a mordant of sulpho-muriate of tin, or in a bath of cudbear.
Another mode of mounting the indigo vat without woad and lime, is by means of madder, bran, and potash. The water of the vat is to be heated to the temperature of 122° F.; and for 120 cubic feet of it, 12 pounds of indigo, 8 pounds of madder, and as much bran are to be added, with 24 pounds of good potashes; at the end of 36 hours, 12 pounds more of potash are introduced, and a third 12 pounds in other 12 hours. In the course of 72 hours, all the characters of the reduction and solution of the indigo become apparent; at which time the fermentation must be checked by the addition of quick-lime. The liquor has a bright full colour, with a beautiful rich froth. In feeding the vat with indigo, an equal weight of madder, and a double weight of potash should be added. The odour of this vat in its mild but active state is necessarily different from that of the woad vat, as no ammonia is exhaled in the present case, and the sediment is much smaller. The reduced indigo is held in solution by the carbonated potash, while the small addition of quicklime merely serves to precipitate the indigo-brown.
A potash vat dyes in about half the time of the ordinary warm vat, and penetrates fine cloth much better; while the goods thus dyed lose less colour in alkaline and soap solutions. This vat may moreover be kept with ease in good condition for several months; is more readily mounted; and from the minute proportion of lime present, it cannot impair the softness of the woollen fibres. It is merely a little more expensive. It is said that cloth dyed in the potash indigo vat, requires one third less soap in the washing at the fulling mill, and does not soil the hands after being dressed. At Elbœuf and Louviers in France, such vats are much employed. Wool, silk, cotton, and linen may all be dyed in them.
_Cold vats._--The _copperas_ or _common blue vat_ of this country is so named because the indigo is reduced by means of the protoxide of iron. This salt should therefore be as free as possible from the red oxide, and especially from any sulphate of copper, which would re-oxidize the indigo. The necessary ingredients are: copperas (green sulphate of iron), newly slaked quicklime, finely ground indigo, and water; to which sometimes a little potash or soda is added, with a proportional diminution of the lime. The operation is conducted in the following way: the indigo well triturated with water or an alkaline lye, must be mixed with hot water in the _preparation_ vat, then the requisite quantity of lime is added, after which the solution of copperas must be poured in with stirring. Of this _preparation_ vat, such a portion as may be wanted is laded into the dyeing vat. For one pound of indigo three pounds of copperas are taken, and four pounds of lime (or 1 of indigo, 2-1/2 of copperas, and 3 of lime). If the copperas be partially peroxidized, somewhat more of it must be used.
A vat containing a considerable excess of lime is called a _sharp_ vat, and is not well adapted for dyeing. A _soft_ vat, on the contrary, is that which contains too much copperas. In this case the precipitate is apt to rise, and to prevent uniformity of tint in the dyed goods. The sediment of the copperas vat consists of sulphate of lime, oxide of iron, lime with indigo brown, and lime with indigo blue, when too much quicklime has been employed. The clear, dark wine yellow fluid contains indigo blue in a reduced state, and indigo red, both combined with lime and with the gluten of indigo dissolved. After using it for some time the vat should be refreshed or fed with copperas and lime, upon which occasion, the sediment must first be stirred up, and then allowed time to settle again, and become clear. For obtaining a series of blue tints, a series of vats of different strengths is required.
Linen and cotton yarn, before being dyed should be boiled with a weak alkaline lye, then put upon frames or tied up in hanks, and after removing the froth from the vat, plunged into, and moved gently through it. For pale blues, an old, nearly exhausted vat, is used; but for deep ones, a fresh nearly saturated vat. Cloth is stretched upon a proper square dipping frame made of wood, or preferably of iron, furnished with sharp hooks or points of attachment. These frames are suspended by cords over a pulley, and thus immersed and lifted out alternately at proper intervals. In the course of 8 or 10 minutes, the cloth is sufficiently saturated with the solution of indigo, after which it is raised and suspended so as to drain into the vat. The number of dippings determines the depth of the shade; after the last the goods are allowed to dry, taken off the frame, plunged into a sour bath of very dilute sulphuric or muriatic acid, to remove the adhering lime, and then well rinsed in running water. Instead of the dipping frames some dyers use a peculiar roller apparatus, called _gallopers_, similar to what has been described under CALICO PRINTING; particularly for pale blues. This cold vat is applicable to cotton, linen and silk goods.
When white spots are to appear upon a blue ground, resist pastes are to be used, as described under CALICO PRINTING.
The _urine vat_ is prepared by digestion of the ground indigo in warmed stale urine, which first disoxygenates the indigo, and then dissolves it by means of its ammonia. Madder and alum are likewise added, the latter being of use to moderate the fermentation. This vat was employed more commonly of old than at present, for the purpose of dyeing woollen and linen goods.
The mode of making the china blue dye has been described under CALICO PRINTING; as well as the _pencil blue_, or blue of application.
A blue dye may likewise be given by a solution of indigo in sulphuric acid. This process was discovered by Barth, at Grossenhayn in Saxony, about the year 1740, and is hence called the Saxon blue dye. The chemical nature of this process has been already fully explained. If the smoking sulphuric acid be employed, from 4 to 5 parts are sufficient for 1 of indigo; but if oil of vitriol, from 7 to 8 parts. The acid is to be poured into an earthen-ware pan, which in summer must be placed in a tub of cold water, to prevent it getting hot, and the indigo in fine powder, is to be added with careful stirring, in small successive portions. If it become heated, a part of the indigo is decomposed, with the disengagement of sulphurous acid gas, and indigo green is produced. Whenever all the indigo has been dissolved, the vessel must be covered up, allowed to stand for 48 hours, and then diluted with twice its weight of clear river water.
The undiluted mass has a black blue colour, is opaque, thick, attracts water from the air, and is called _indigo composition_ or _chemic blue_. It must be prepared beforehand, and kept in store. In this solution, besides the _cerulin_, there are also indigo-red, indigo-brown, and gluten, by which admixture the pure blue of the dye is rendered foul, assuming a brown or a green cast. To remove these contaminations, wool is had recourse to. This is plunged into the indigo previously diffused through a considerable body of water, brought to a boiling heat in a copper kettle, and then allowed to macerate as it cools for 24 hours. The wool takes a dark blue dye by absorbing the indigo-blue sulphate and hyposulphite, while at the same time the liquor becomes greenish blue; and if the wool be left longer immersed, it becomes of a dirty yellow. It must therefore be taken out, drained, washed in running water till this runs off colourless, and without an acid taste. It must next be put into a copper full of water, containing one or two per cent. of carbonate of potash, soda, or ammonia (to about one third the weight of the indigo), and subjected to a boiling heat for a quarter of an hour. The blue salts forsake the wool, leaving it of a dirty red brown, and dye the water blue. The wool is in fact dyed with the indigo red, which is hardly soluble in alkali. The blue liquor may now be employed as a fine dye, possessed of superior tone and lustre. It is called distilled blue and _soluble blue_. Sulphuric acid throws down from it the small quantity of indigo red, which had been held in solution by the alkali.
When wool is to be dyed with this sulphate of indigo blue, it must be first boiled in alum, then treated with the blue liquor, and thus several times alternately, in order to produce an uniform blue colour. Too long continuance of boiling is injurious to the beauty of the dye. In this operation the woollen fibres get impregnated with the indigo-blue sulphate of alumina.
With sulphate of indigo, not only blues of every shade are dyed, but also green, olive, gray, as also a fast ground to logwood blues; for the latter purpose the preparatory boil is given with alum, tartar, sulphates of copper and iron, and the blue solution; after which the goods are dyed up with a logwood bath containing a little potash.
STATISTICAL TABLES of INDIGO; per favour of James Wilkinson, Esq., of Leadenhall-Street.
EAST INDIA INDIGO.
+------+---------+---------+---------+------------+---------------+
|Years.| Produce |Consump- |Stock in | Highest | Good middling |
| |in India.| tion of |England | Price. | Violet. |
| | | World; | 31st | | |
| | |average, |December.| | |
| | |4 years. | | | |
+------+---------+---------+---------+------------+---------------+
| | | | | Per lb. | |
| |_Chests._|_Chests._|_Chests._| _s. d._ |_s. d. s. d._|
|1811 | 21,000 | 22,200 | 26,900 | 10 6 | 5 6 6 0 |
|1812 | 23,500 | 22,500 | 29,500 | 11 6 | 6 9 7 3 |
|1813 | 22,800 | 22,800 | 24,500 | 15 5 | 9 0 9 6 |
|1814 | 28,500 | 23,000 | 24,900 | 13 0 | 7 9 8 3 |
|1815 | 30,500 | 23,200 | 30,400 | 11 0 | 6 9 7 6 |
|1816 | 25,000 | 26,900 | 25,700 | 10 0 | 5 0 5 6 |
|1817 | 20,500 | 27,000 | 23,500 | 10 0 | 7 3 7 9 |
|1818 | 19,100 | 26,500 | 24,000 | 9 3 | 6 9 7 3 |
|1819 | 20,700 | 26,400 | 19,700 | 8 6 | 5 6 6 0 |
|1820 | 27,200 | 24,200 | 14,500 | 9 0 | 6 3 6 9 |
|1821 | 21,100 | 25,300 | 9,800 | 11 6 | 8 6 9 0 |
|1822 | 25,700 | 26,000 | 8,200 | 12 0 | 9 0 9 6 |
|1823 | 29,800 | 25,300 | 13,100 | 10 0 | 7 3 7 9 |
|1824 | 24,100 | 26,500 | 12,200 | 15 0 | 12 0 12 6 |
|1825 | 43,500 | 23,500 | 16,400 | 15 6 | 12 0 12 6 |
|1826 | 28,000 | 27,300 | 22,300 | 11 3 | 7 6 7 9 |
|1827 | 45,300 | 28,900 | 22,800 | 12 6 | 8 0 8 6 |
|1828 | 30,000 | 31,000 | 31,100 | 10 0 | 6 3 6 6 |
|1829 | 43,200 | 33,000 | 31,200 | 8 9 | 5 3 5 9 |
| | | | |Years. | |
|1830-1| 32,100 | 32,800 | 37,600 |1831 7 9 | 4 3 4 9 |
|1831-2| 32,500 | 34,500 | 35,700 |1832 6 3 | 4 3 4 6 |
|1832-3| 35,200 | 35,500 | 32,500 |1833 6 0 | 4 2 4 4 |
|1833-4| 27,100 | 34,600 | 35,800 |1834 8 0 | 6 3 6 6 |
|1834-5| 30,500 | 33,800 | 29,319 |1835 7 0 | 5 3 5 6 |
|1835-6| 32,600 | 34,700 | 21,449 |1836 6 3 | 4 9 5 0 |
|1836-7| -- | 32,600 | 26,219 |1837 8 9 | 6 9 7 0 |
+------+---------+---------+---------+------------+---------------+
EAST INDIA and SPANISH, &c. INDIGO.
+------+------------------------+---------+------------+
| | Importations. | | |
|Years.+-----------+------------+Exported.| Home |
| |East India.|Spanish, &c.| |Consumption.|
+------+-----------+------------+---------+------------+
| | _lbs._ | _lbs._ | _lbs._ | _lbs._ |
| 1785 | 154,291 | 1,539,218 | 584,885| |
| 1786 | 253,345 | 1,724,945 | 466,696| |
| 1787 | 364,046 | 1,514,784 | 502,800| |
| 1788 | 622,691 | 1,473,920 | 445,857| |
| 1789 | 371,469 | 1,594,618 | 673,630| |
| 1790 | 531,619 | 1,307,088 | 821,131| |
| 1791 | 465,198 | 1,141,589 | 870,185| |
| 1792 | 581,827 | 1,274,538 | 880,951| |
| 1793 | 890,766 | 1,066,817 | 929,707| |
| 1794 | 1,403,650 | 1,487,642 |1,623,908| |
| 1795 | 2,862,684 | 1,424,941 |1,387,171| |
| 1796 | 3,897,120 | 680,915 |1,883,320| |
| 1797 | 1,754,233 | 535,845 |3,105,610| |
| 1798 | 3,862,188 | 192,060 |1,718,624| |
| 1799 | 2,529,377 | 512,459 |2,585,755| |
| 1800 | 2,674,317 | 1,076,417 |2,586,833| |
| 1801 | 2,123,637 | 827,696 |2,281,812| |
| 1802 | 2,264,199 | 669,679 |1,961,346| |
| 1803 | 2,632,110 | 522,825 |1,130,194| |
| 1804 | 2,765,871 | 395,258 |1,523,095| |
| 1805 | 4,666,292 | 687,319 |1,845,035| |
| 1806 | 2,612,181 | 319,394 |2,904,614| |
| 1807 | 5,326,032 | 715,809 |2,006,463| |
| 1808 | 5,314,860 | 477,625 |1,568,351| |
| 1809 | 2,179,083 | 674,048 |3,179,861| |
| 1810 | 5,243,613 | 883,061 |2,485,679| |
| 1811 | 4,453,932 | 658,577 |1,566,056| |
| 1812 | 4,461,793 | 354,171 |1,853,916| |
| 1813 | Accounts destroyed by Fire at Custom House. |
| 1814 | 6,803,064 | 328,881 |5,501,851| 3,406,282 |
| 1815 | 5,543,852 | 79,253 |4,278,674| 2,774,091 |
| 1816 | 7,247,227 | 39,275 |4,214,454| 1,899,819 |
| 1817 | 5,001,280 | 134,313 |2,427,443| 2,377,659 |
| 1818 | 5,497,768 | 187,257 |2,963,462| 2,302,163 |
| 1819 | 3,689,052 | 129,682 |3,126,739| 2,033,601 |
| 1820 | 4,924,222 | 161,164 |4,378,857| 2,288,196 |
| 1821 | 3,943,592 | 119,517 |2,985,364| 1,959,509 |
| 1822 | 2,549,284 | 374,230 |2,378,948| 2,004,062 |
| 1823 | 6,557,296 | 664,408 |2,783,504| 2,322,221 |
| 1824 | 4,595,707 | 485,110 |2,795,740| 2,493,350 |
| 1825 | 6,233,335 | 560,296 |3,870,929| 2,381,233 |
| 1826 | 7,699,439 | 386,312 |4,365,163| 1,901,047 |
| 1827 | 5,404,811 | 662,936 |3,315,675| 2,399,365 |
| 1828 | 9,683,626 | 229,384 |4,588,658| 3,064,915 |
| 1829 | 5,978,527 | 769,757 |4,286,605| 2,113,830 |
| 1830 | 7,920,924 | 295,516 |4,686,784| 2,676,945 |
| 1831 | 7,004,510 | 290,089 |4,374,241| 2,490,134 |
| 1832 | 6,221,725 | 131,340 |5,346,725| 2,395,653 |
| 1833 | 6,304,016 | 331,016 |3,664,814| 2,323,300 |
| 1834 | 3,798,144 | 357,152 |3,928,226| 2,447,827 |
| 1835 | 3,986,233 | 183,480 |4,074,598| 2,606,772 |
| 1836 | 6,753,898 | 418,800 |3,691,951| 2,864,274 |
| 1837 | 5,872,601 | 673,270 |3,587,561| 2,240,451 |
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INDIAN RUBBER, is the vulgar name of caoutchouc in this country.
INK; (_Encre_, Fr.; _Tinte_, Germ.) is a coloured liquid for writing on paper, parchment, linen, &c. with a pen.
_Black ink._--Nut-galls, sulphate of iron, and gum, are the only substances truly useful in the preparation of ordinary ink; the other things often added merely modify the shade, and considerably diminish the cost to the manufacturer upon the great scale. Many of these inks contain little gallic acid, or tannin, and are therefore of inferior quality. To make 12 gallons of ink we may take,--
12 pounds of nutgalls,
5 pounds of green sulphate of iron,
5 pounds of gum senegal,
12 gallons of water.
The bruised nutgalls are to be put into a cylindrical copper, of a depth equal to its diameter, and boiled, during three hours, with three fourths of the above quantity of water, taking care to add fresh water to replace what is lost by evaporation. The decoction is to be emptied into a tub, allowed to settle, and the clear liquor being drawn off, the lees are to be drained. Some recommend the addition of a little bullock’s blood or white of egg, to remove a part of the tannin. But this abstraction tends to lessen the product, and will seldom be practised by the manufacturer intent upon a large return for his capital. The gum is to be dissolved in a small quantity of hot water, and the mucilage, thus formed, being filtered, is added to the clear decoction. The sulphate of iron must likewise be separately dissolved, and well mixed with the above. The colour darkens by degrees, in consequence of the peroxidizement of the iron, on exposing the ink to the action of the air. But ink affords a more durable writing when used in the pale state, because its particles are then finer, and penetrate the paper more intimately. When ink consists chiefly of tannate of peroxide of iron, however black, it is merely superficial, and is easily erased or effaced. Therefore whenever the liquid made by the above prescription has acquired a moderately deep tint, it should be drawn off clear into bottles, and well corked up. Some ink-makers allow it to mould a little in the casks before bottling, and suppose that it will thereby be not so liable to become mouldy in the bottles. A few bruised cloves, or other aromatic perfume, added to ink, is said to prevent the formation of mouldiness, which is produced by the ova of infusoria animalcules. I prefer digesting the galls, to boiling them.
The operation may be abridged, by peroxidizing the copperas beforehand, by moderate calcination in an open vessel; but, for the reasons above assigned, ink made with such a sulphate of iron, however agreeable to the ignorant, when made to shine with gum and sugar, under the name of japan ink, is neither the most durable nor the most pleasant to write with.
From the comparatively high price of gall-nuts, sumach, logwood, and even oak bark, are too frequently substituted, to a considerable degree, in the manufacture of ink.
The ink made by the prescription given above, is much more rich and powerful than many of the inks commonly sold. To bring it to their standard, a half more water may safely be added, or even 20 gallons of tolerable ink may be made from that weight of materials, as I have ascertained.
Sumach and logwood admit of only about one half of the copperas that galls will take to bring out the maximum amount of black dye.
Chaptal gives a prescription in his _Chimie appliquée aux arts_, which, like many other things in that book, are published with very little knowledge and discrimination. He uses logwood and sulphate of copper, in addition to the galls and sulphate of iron; a pernicious combination productive of a spurious fugitive black, and a liquor corrosive of pens. It is, in fact, a modification of the vile dye of the hatters.
Lewis, who made exact experiments on inks, assigned the proportion of 3 parts of galls to 1 of sulphate of iron, which, with average galls, will answer very well; but good galls will admit of more copperas.
_Gold ink_ is made by grinding upon a porphyry slab, with a muller, gold leaves along with white honey, till they be reduced to the finest possible division. The paste is then collected upon the edge of a knife or spatula, put into a large glass, and diffused through water. The gold by gravity soon falls to the bottom, while the honey dissolves in the water, which must be decanted off. The sediment is to be repeatedly washed till entirely freed from the honey. The powder, when dried, is very brilliant, and when to be used as an ink, may be mixed up with a little gum water. After the writing becomes dry, it should be burnished with a wolf’s tooth.
_Silver ink_ is prepared in the same manner.
_Indelible ink._--A very good ink, capable of resisting chlorine, oxalic acid, and ablution with a hair pencil or sponge, may be made by mixing some of the ink made by the preceding prescription, with a little genuine China ink. It writes well. Many other formulæ have been given for indelible inks, but they are all inferior in simplicity and usefulness to the one now prescribed. Solution of nitrate of silver thickened with gum, and written with upon linen or cotton cloth, previously imbued with a solution of soda, and dried, is the ordinary permanent ink of the shops. Before the cloths are washed, the writing should be exposed to the sun-beam, or to bright daylight, which blackens and fixes the oxide of silver. It is easily discharged by chlorine and ammonia.
_Red ink._--This ink may be made by infusing, for 3 or 4 days in weak vinegar, Brazil wood chipped into small pieces; the infusion may be then boiled upon the wood for an hour, strained, and thickened slightly with gum arabic and sugar. A little alum improves the colour. A decoction of cochineal with a little water of ammonia, forms a more beautiful red ink, but it is fugitive. An extemporaneous red ink of the same kind may be made by dissolving carmine in weak water of ammonia, and adding a little mucilage.
_Green ink._--According to Klaproth, a fine ink of this colour may be prepared by boiling a mixture of two parts of verdigris in eight parts of water, with one of cream of tartar, till the total bulk be reduced one half. The solution must be then passed through a cloth, cooled, and bottled for use.
_Yellow ink_ is made by dissolving 3 parts of alum in 100 of water, adding 25 parts of Persian or Avignon berries bruised, boiling the mixture for an hour, straining the liquor, and dissolving in it 4 parts of gum arabic. A solution of gamboge in water forms a convenient yellow ink.
By examining the different dye-stuffs, and considering the processes used in dyeing with them, a variety of coloured inks may be made.
_China ink._--Proust says, that lamp-black purified by potash lye, when mixed with a solution of glue, and dried, formed an ink which was preferred by artists to that of China. M. Merimée, in his interesting treatise, entitled, _De la peinture à l’huile_, says, that the Chinese do not use glue in the fabrication of their ink, but that they add vegetable juices, which render it more brilliant and more indelible upon paper. When the best lamp-black is levigated with the purest gelatine or solution of glue, it forms, no doubt, an ink of a good colour, but wants the shining fracture, and is not so permanent on paper as good China ink; and it stiffens in cold weather into a tremulous jelly. Glue may be deprived of the gelatinizing property by boiling it for a long time, or subjecting it to a high heat in a Papin’s digester; but as ammonia is apt to be generated in this way, M. Merimée recommends starch gum made by sulphuric acid (British gum) to be used in preference to glue. He gives, however, the following directions for preparing this ink with glue. Into a solution of glue he pours a concentrated solution of gall-nuts, which occasions an elastic resinous-looking precipitate. He washes this matter with hot water, and dissolves it in a spare solution of clarified glue. He filters anew, and concentrates it to the proper degree for being incorporated with the purified lamp-black. The astringent principle in vegetables does not precipitate gelatine when its acid is saturated, as is done by boiling the nutgalls with limewater or magnesia. The first mode of making the ink is to be preferred. The lamp-black is said to be made in China, by collecting the smoke of the oil of sesame. A little camphor (about 2 per cent.) has been detected in the ink of China, and is supposed to improve it. infusion of galls renders the ink permanent on paper.
_Sympathetic ink._ The best is a solution of muriate of cobalt.
_Printer’s ink._ See this article.
By decomposing vanadate of ammonia with infusion of galls, a liquid is obtained of a perfectly black hue, which flows freely from the pen, is rendered blue by acids, is insoluble in dilute alkalis, and resists the action of chlorine. Whenever the metal vanadium shall become more abundant, as it probably may ere long, we shall possess the means of making an ink, at a moderate price, much superior to the tannate and gallate of iron.
To prepare the above vanadic salt cheaply, the cinder or hammerschlag obtained from the iron made at Ekersholm, in Sweden, or other iron which contains vanadium, being reduced to a fine powder, is to be mixed with two thirds of its weight of nitre, and one third of effloresced soda. The mixture is to be ignited in a crucible; cooled and lixiviated, whereby solutions of the vanadates of potash and soda are obtained, not pure, indeed, but sufficiently so for being decomposed, by means of sal ammoniac, into a vanadate of ammonia. This being rendered nearly neutral with any acid, constitutes an excellent indelible ink.
INULINE; (Eng. and Fr.) is a substance first extracted from the root of the _Inula-Hellenium_, or Elecampane. It is white and pulverulent like starch; and differs from this substance chiefly because its solution, when it cools, lets fall the inuline unchanged in powder, whereas starch remains dissolved in the cold, as a jelly or paste.
Inuline is obtained by boiling the root sliced in 3 or 4 times its weight of water, and setting the strained decoction aside till it cools, when the pulverulent inuline precipitates. It exists also in the roots of colchicum, and pellitory.
IODINE; (_Iode_, Fr.; _Iod_, Germ.) is one of the archæal undecompounded chemical bodies, which was discovered accidentally in 1812 by M. Courtois, a manufacturer of saltpetre, in the mother-waters of that salt. Its affinities for other substances are so powerful as to prevent it from existing in an insulated state. It occurs combined with potassium and sodium in many mineral waters, such as the brine spring of Ashby-de-la-Zouche, and other strongly saline springs. This combination exists sparingly in sea-water, abundantly in many species of _fucus_ or sea-weed, and in the kelp made from them; in sponges; in several marine _molluscæ_, such as the _doris_, the _venus_, oysters, &c.; in several polyparies, and sea plants, as the _gorgonia_, the _zostera marina_, &c.; particularly in the mother-waters of the salt works upon the Mediterranean sea; and it has been found in combination with silver, in some ores brought from the neighbourhood of Mexico.
Iodine is most economically procured from the mother-water of kelp, as furnished by those manufacturers of soap in Scotland and elsewhere who employ this crude alkaline matter. By pouring an excess of sulphuric acid upon that liquid, and exposing the mixture to heat in a retort, iodine rises in _violet_ vapours (whence its name), and condenses in the receiver into black, brilliant, soft, scaly crystals, resembling graphite or plumbago. An addition of the peroxide of manganese to the above mixture, favours the production of iodine. Soubeiran has proposed, as a means of extracting it in greater abundance from a given quantity of the said mother-waters, to transform the iodide of potash or soda, present, into an insoluble iodide of copper, by pouring into them solution of sulphate of copper, which precipitates first of all one half of the iodine. He then decants the supernatant liquor, and adds to it a fresh quantity of the sulphate along with some iron filings. The latter metal seizes the oxygen and sulphuric acid of the cupreous salt, sets the copper free, which then seizes the other half of the iodine. To separate this iodide from the remaining iron filings, he agitates the whole with water, and decants the liquor. The filings immediately subside, but the iodide of copper remains for some time in a state of suspension. This compound, separated by a filter cloth, is to be mixed with twice its weight of the black peroxide of manganese, and as much sulphuric acid as will make the mixture into a paste; which mixture being introduced into a retort, and distilled, the iodine comes over in its characteristic violet vapours, which are condensed into the glistening black substance in the receiver.
Iodine is always solid at atmospheric temperatures, though it slowly flies off with a peculiar offensive penetrating odour somewhat like chlorine. Its specific gravity is 4·946 at the temperature of 58° Fahr. Its prime equivalent, according to Berzelius, is 63·283, one volume of hydrogen being 1·000; but 126·566, if two volumes of hydrogen be reckoned unity, as most British chemists estimate it, from the composition of water. It possesses in a high degree electro-negative properties, like oxygen and chlorine; and therefore makes its appearance at the positive pole, when its compounds are placed in the voltaic circuit. It stains the skin yellow; and if applied for some time to it, is apt to produce painful ulcerations.
Iodine melts only at about 390° Fahr.; but with the vapour of water it volatilizes at 212°. It has a great affinity for hydrogen, and constitutes by that union hydriodic acid; a compound resembling in some respects muriatic or hydrochloric acid. It also can be combined with oxygen, and forms thereby iodic acid. Its compounds with carbon, phosphorus, sulphur, chlorine, azote, and many metals have not been applied to any manufacturing purpose, and therefore need not be described here.
The chief application of iodine in the arts, is for the detection of starch, which its watery solution, though containing only one part in 5000, does readily, by the production of a deep purple colour; this vanishes by exposing the starch to the air for some time, or more quickly by heating it.
As a medicine, iodine and its compounds, such as the iodides of potassium and iron, are supposed to possess great powers in resolving glandular swellings. The periodide of mercury is a brilliant red pigment, but somewhat evanescent.
Chlorine, bromine, and iodine are frequently associated; and it has hitherto been reckoned a difficult problem to separate them from one another. The following plan is proposed by M. Lövig.
Heat the mixture of the dried chloride and bromide (or chloride and iodide) while a current of chlorine is made to pass over it, till no more bromine is carried off by the chlorine. Receive the gases in a solution of potash; saturate this fluid mixture of the chloride of potassium, and the chlorate and bromate of potash with nitric acid, adding afterwards nitrate of silver. A mixture of bromate and chloride of silver will precipitate. Dry the precipitate, calcine it, and calculate the proportion of bromine from the volume of oxygen gas now disengaged. It would be preferable to digest in a phial, the precipitate while moist, along with water of baryta, which decomposes the bromate of silver without acting upon the chloride. The excess of baryta being thrown down by carbonic acid, and the liquid being evaporated, a bromate of baryta is obtained, which may be washed with alcohol of 0·840. The solution of bromate of baryta may also be neutralized by nitric acid, and the bromic acid may be precipitated by nitrate of silver. The same method is applicable to the separation of iodine from chlorine.
After throwing down the solution of the mixed salts by nitrate of silver, Berzelius digests the washed precipitate in a closed bottle of water of baryta; whence results bromate of baryta without any chloride of barium. On evaporating the liquor we obtain crystallized bromate of baryta, which may be freed from a small accidental quantity of chloride, by washing with alcohol at 0·840. By calcination we then obtain bromide of barium, which being distilled with sulphuric acid and peroxide of manganese, affords bromine.
IRIDIUM, is a metal discovered by Descotils in 1803, as also by Tennant in 1804; and is so called because its different solutions exhibit all the colours of the rainbow. It occurs only in the ore of platinum, being found there in two states; 1. united to that metal, and 2., as alloy of osmium and iridium, in the form of small, insulated, hard grains. Iridium is the most refractory of all the metals; and appears as a gray metallic powder. It is not fused by the flame of the hydroxygen lamp.
IRON; (_Fer_, Fr.; _Eisen_, Germ.) is a metal of a bluish-gray colour, and a dull fibrous fracture, but it is capable of acquiring a brilliant surface by polishing. Its specific gravity is 7·78. It is the most tenacious of metals, and the hardest of all those which are malleable and ductile. It is singularly susceptible of the magnetic virtue, but in its pure state soon loses it. When rubbed it has a slight smell, and it imparts to the tongue a peculiar astringent taste, called chalybeate. In a moist atmosphere, iron speedily oxidizes, and becomes covered with a brown coating, called rust.
Every person knows the manifold uses of this truly precious metal; it is capable of being cast in moulds of any form; of being drawn out into wires of any desired strength or fineness; of being extended into plates or sheets; of being bent in every direction; of being sharpened, hardened, and softened at pleasure. Iron accommodates itself to all our wants, our desires, and even our caprices; it is equally serviceable to the arts, the sciences, to agriculture, and war; the same ore furnishes the sword, the ploughshare, the scythe, the pruning hook, the needle, the graver, the spring of a watch or of a carriage, the chisel, the chain, the anchor, the compass, the cannon, and the bomb. It is a medicine of much virtue, and the only metal friendly to the human frame.
The ores of iron are scattered over the crust of the globe with a beneficent profusion, proportioned to the utility of the metal; they are found under every latitude, and every zone; in every mineral formation, and are disseminated in every soil. Considered in a purely mineralogical point of view, without reference to their importance for reduction, they may be reckoned to be 19 in number; namely, 1. native iron of three kinds: pure, nickeliferous, and steely; 2. arsenical iron; 3. yellow sulphuret of iron; 4. white sulphuret of iron; 5. magnetic sulphuret of iron; 6. black oxide of iron, either the loadstone, or susceptible of magnetism, and titaniferous; 7. compact _fer oligiste_, specular iron ore, as of Elba, and scaly _fer oligiste_; 8. hematite, affording a red powder; 9. hematite or hydrate of iron, affording a yellow powder, of which there are several varieties; 10. pitchy iron ore; 11. siliceo-calcareous iron, or yenite; 12. sparry carbonate of iron, and the compact clay iron-stone of the coal formation; 13. phosphate of iron; 14. sulphate of iron, native copperas; 15. chromate of iron; 16. arseniate of iron; 17. muriate of iron; 18. oxalate of iron; 19. titanate of iron.
Among all these different species, ten are worked by the miner, either for the sake of the iron which they contain; for use in their native state; or for extracting some principles from them advantageous to the arts and manufactures; such are arsenical iron, sulphate of iron, sulphuret of iron, and chromate of iron.
1. _Native iron_ A. Pure.--This species is very rare, and its existence was long matter of dispute; though it has been undoubtedly found not only in volcanic formations, but in veins properly so called. It is not entirely like our malleable iron; but is whiter, more ductile, more permanent or less oxidizable in the air, and somewhat less dense. Among the best attested examples of pure native iron is that observed by M. Schreber, in the mountain of Oulle near Grenoble. The metal was entangled in a vein running through gneiss, and appeared in ramifying stalactites, enveloped in fibrous brown-oxide of iron mixed with quartz and clay.
B. The _native nickeliferous_ or _meteoric iron_ is very malleable, often cellular, but sometimes compact, and in parallel plates, which pass into rhomboids or octahedrons. It is naturally magnetic, and by its nickel is distinguishable from terrestrial native iron. Macquart, in describing the famous mass found at mount Kemir in Siberia, says that the iron is perfectly flexible, and fit for making small instruments at a moderate heat; but in too strong a fire, the metal becomes short, brittle, and falls into grains under the hammer. Meteoric iron is covered with a sort of varnish which preserves its surface from the rusting action of the air; but this preservative property does not extend to the interior. Chladni has given a list of masses of meteoric iron, which have been known to fall at different times from the atmosphere, and of many specimens which indicate their atmospheric origin, by their aspect and composition. A portion of the mass of meteoric iron found at Santa-Rosa near Santa-Fe-de-Bogota, was made into a sword, and presented to Bolivar.
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A Dictionary of Arts, Manufactures and MinesChapter II: Application of Light-Gas (12)
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