Skip to content

Chapter II: Application of Light-Gas (31)

Text size

The Persian rock-oil is colourless, limpid, very fluid, of a penetrating odour, a hot taste, and a specific gravity of 0·753; it is said to boil at 160° F. The common petroleum has a reddish-yellow colour, which appears blue by reflected light, is transparent, has a spec. grav. of 0·836, and contains, according to Unverdorben, several oils of different degrees of volatility, a little oleine and stearine, resin, with a brown indifferent substance held in solution. By repeated rectifications its density may be reduced to 0·758 at 60° F. Native naphtha, of specific gravity 0·749, is said by some to boil at 201° F. The condensed vapour consists of 85·05 carbon, and 14·30 hydrogen.

The naphtha procured by distilling the coal oil of the gas works, is of specific gravity 0·857, boils at 316° F., and consists of, carbon 83·04, hydrogen 12·31, and oxygen 4·65, by my experiments.

Rock-oil is very inflammable; its vapour forms with oxygen gas a mixture which violently detonates, and produces water and carbonic acid gas. It does not unite with water, but it imparts a peculiar smell and taste to it; it combines in all proportions with strong alcohol, with ether and oils, both essential and unctuous; it dissolves sulphur, phosphorus, iodine, camphor, most of the resins, wax, fats, and softens caoutchouc into a glairy varnish. When adulterated with oil of turpentine, it becomes thick and reddish brown, on being agitated in contact with strong sulphuric acid. A very fine black pigment may be prepared from the soot of petroleum lamps.

NAPHTHALINE, is a peculiar white crystallizable substance, which may be extracted by distillation from coal tar. It has a pungent aromatic smell and taste, and a specific gravity of 1·048. It is a solid bicarburet of hydrogen, consisting, by my experiments, of 92·9 of carbon, and 7·1 of hydrogen. It has not been applied to any use.

NATRON, is the name of the native sesquicarbonate of soda, which occurs in Egypt, in the west of the Delta; also in the neighbourhood of Fessan, in the province of Sukena in Northern Africa, where it exists under the name of _Trona_, crystallized along with sulphate of soda; near Smyrna, in Tartary, Siberia, Hungary, Hindostan, and Mexico. In the last country, there are several natron lakes, a little to the north of Zucatecas, as well as in many other provinces. In Columbia, 48 miles from Merida, native mineral natron is dug up from the bottom of lakes in large quantities, under the name of _Urao_.

According to Laugier, the Egyptian natron consists of carbonate of soda 22·44, sulphate of soda 18·35, muriate of soda 38·64, water 14·0, insoluble matter 6·0. Trona is composed of carbonate of soda 65·75, sulphate of soda 7·65, muriate of soda 2·63, water 24, insoluble matter 1. The sesquicarbonate may be artificially prepared by boiling for a short time a solution of the bicarbonate.

NEALING. See ANNEALING.

NEB-NEB, is the East Indian name of Bablah.

NEEDLE MANUFACTURE. When we consider the simplicity, smallness, and moderate price of a needle, we would be naturally led to suppose that this little instrument requires neither much labour nor complicated manipulations in its construction; but when we learn that every sewing needle, however inconsiderable its size, passes through the hands of 120 different operatives, before it is ready for sale, we cannot fail to be surprised.

The best steel, reduced by a wire-drawing machine to the suitable diameter, is the material of which needles are formed. It is brought in bundles to the needle factory, and carefully examined. For this purpose, the ends of a few wires in each bundle are cut off, ignited, and hardened by plunging them into cold water. They are now snapped between the fingers, in order to judge of their quality; the bundles belonging to the most brittle wires are set aside, to be employed in making a peculiar kind of needles.

After the quality of the steel wire has been properly ascertained, it is calibred by means of a gauge, to see if it be equally thick and round throughout, for which purpose merely some of the coils of the bundle of wires are tried. Those that are too thick are returned to the wire-drawer, or set apart for another size of needles.

The first operation, properly speaking, of the needle factory, is unwinding the bundles of wires. With this view the operative places the coil upon a somewhat conical reel, _fig._ 750., whereon he may fix it at a height proportioned to its diameter. The wire is wound off upon a wheel B, formed of eight equal arms, placed at equal distances round a nave, which is supported by a polished round axle of iron, made fast to a strong upright C, fixed to the floor of the workshop. Each of the arms is 54 inches long; and one of them D, consists of two parts; of an upper part, which bears the cross bar E, to which the wire is applied; and of an under part, connected with the nave. The part E slides in a slot in the fixed part F, and is made fast to it by a peg at a proper height for placing the ends of all the spokes in the circumference of a circle. This arrangement is necessary, to permit the wire to be readily taken off the reel, after being wound tight round its eight branches. The peg is then removed, the branch pushed down, and the coil of wire released. _Fig._ 751. shows the wheel in profile. It is driven by the winch-handle G.

The new made coil is cut in two points diametrically opposite, either by hand shears, of which one of the branches is fixed in a block by a bolt and a nut, as shown in _fig._ 752., or by means of the mechanical shears, represented in _fig._ 753. The crank A is moved by a hydraulic wheel, or steam power, and rises and falls alternately. The extremity of this crank enters into a mortise cut in the arm B of a bent lever B G C, and is made fast to it by a bolt. An iron rod D F, hinged at one of its extremities to the end of the arm C, and at the other to the tail of the shears or chisel E, forces it to open and shut alternately. The operative placed upon the floor under F presents the coil to the action of the shears, which cut it into two bundles, composed each of 90 or 100 wires, upwards of 8 feet long. The chisel strikes 21 blows in the minute.

These bundles are afterwards cut with the same shears into the desired needle lengths, these being regulated by the diameter. For this purpose the wires are put into a semi-cylinder of the proper length, with their ends at the bottom of it, and are all cut across by this gauge. The wires, thus cut, are deposited into a box placed alongside of the workman.

Two successive incisions are required to cut 100 wires, the third is lost; hence the shears, striking 21 blows in a minute, cut in 10 hours fully 400,000 ends of steel wire, which produce more than 800,000 needles. The wires thus cut are more or less bent, and require to be straightened. This operation is executed with great promptitude, by means of an appropriate instrument. In two strong iron rings A B, _fig._ 754., of which one is shown in front view at C, 5000 or 6000 wires, closely packed together, are put; and the bundle is placed upon a flat smooth bench L M, _fig._ 757., covered with a cast-iron plate D E, in which there are two grooves of sufficient depth for receiving the two ring bundles of wire, or two openings like the rule F, _fig._ 757., upon which is placed the open iron rule F, shown in front in _fig._ 756. upon a greater scale. The two rings must be carefully set in the intervals of the rule. By making this rule come and go five or six times with such pressure upon the bundles of wires as causes it to turn upon its axis, all the wires are straightened almost instantaneously.

The construction of the machine, represented in _fig._ 757., may require explanation. It consists of a frame in the form of a table, of which L M is the top; the cast-iron plate D E is inserted solidly into it. Above the table, seen in _fig._ 755. in plan, there are two uprights C H, to support the cross bar A A, which is held in forks cut out in the top of each of the two uprights. This cross bar A A, enters tightly into a mortise cut in the swing piece N, at the point N, where it is fixed by a strong pin, so that the horizontal traverse communicated to the cross bar A A affects at the same time the swing piece N. At the bottom of this piece is fixed, as shown in the figure, the open rule F, seen upon a greater scale in _fig._ 756.

When the workman wishes to introduce the bundle B, he raises, by means of two chains I K, _fig._ 757., and the lever G O, the swing piece and the cross bar. For this purpose he draws down the chain I; and when he has placed the bundle properly, so that the two rings enter into the groove E D, _fig._ 755., he allows the swing piece to fall back, so that the same rings enter the open clefts of the rule F; he then seizes one of the projecting arms of the cross bar A, alternately pulling and pushing it in the horizontal direction, whereby he effects, as already stated, the straightening of the wires.

The wires are now taken to the pointing-tools, which usually consist of about 30 grindstones arranged in two rows, driven by a water-wheel. Each stone is about 18 inches in diameter, and 4 inches thick. As they revolve with great velocity, and are liable to fly in pieces, they are partially encased by iron plates, having a proper slit in them to admit of the application of the wires. The workman seated in front of the grindstone, seizes 50 or 60 wires between the thumb and forefinger of his right hand, and directs one end of the bundle to the stone. By means of a bit of stout leather called a thumb-piece, of which A, _fig._ 758., represents the profile, and B the plan, the workman presses the wires, and turns them about with his forefinger, giving them such a rotatory motion as to make their points conical. This operation, which is called _roughing down_, is dry grinding; because, if water were made use of, the points of the needles would be rapidly rusted. It has been observed long ago, that the siliceous and steel dust thrown off by the stones, was injurious to the eyes and lungs of the grinders; and many methods have been proposed for preventing its bad effects. The machine invented for this purpose by Mr. Prior, for which the Society of Arts voted a premium, deserves to be generally known.

A A, _fig._ 759., is the fly-wheel of an ordinary lathe, round which the endless cord B B passes, and embraces the pulley C, mounted upon the axle of the grindstone D. The flywheel is supported by a strong frame E E, and may be turned by a winch-handle, as usual, or by mechanical power. In the needle factories, the pointing-shops are in general very large, and contain several grindstones running on the same long horizontal shaft, placed near the floor of the apartment, and driven by water or steam power. One of the extremities of the shaft of the wheel A has a kneed or bent winch F, which by means of an intermediate crank G G, sets in action a double bellows H I, with a continuous blast, consisting of the air feeder H below, and the air regulator I above. The first is composed of two flaps, one of them _a a_, being fast and attached to the floor, and the other _e e_, moving with a hinge-joint; both being joined by strong leather nailed to their edges. This flap has a tail _g_, of which the end is forked to receive the end of the crank G. Both flaps are perforated with openings furnished with valves for the admission of the air, which is thence driven into a horizontal pipe K, placed beneath the floor of the workshop, and may be afterwards directed in an uninterrupted blast upon the grindstone, by means of the tin tubes N O O, which embrace it, and have longitudinal slits in them. A brass socket is supposed to be fixed upon the ground; it communicates with the pipe K, by means of a small copper tube, into which one of the extremities of the pipe N is fitted; the other is supported by the point of a screw Q, and moves round it as a pivot, so as to allow the two upright branches O O, to be placed at the same distance from the grindstone. These branches are soldered to the horizontal pipe N, and connected at their top by the tube P.

The wind which escapes through the slits of these pipes, blows upon the grindstone, and carries off its dust into a conduit R, _fig._ 759., which may be extended to S, beyond the wall of the building, or bent at right angles, as at T, to receive the conduits of the other grindstones of the factory.

A safety valve J, placed in an orifice formed in the regulator flap I, is kept shut by a spiral spring of strong iron wire. It opens to allow the superfluous air to escape, when, by the rising of the bellows, the tail L presses upon a small piece of wood, and thereby prevents their being injured.

The wires thus pointed at both ends are transferred to the first workshop, and cut in two, to form two needles, so that all of one quality may be of equal length. For each sort a small instrument, _fig._ 760., is employed, being a copper plate nearly square, having a turned up edge only upon two of its sides; the one of which is intended to receive all the points, and the other to resist the pressure of the shears. In this small tool a certain number of wires are put with their points in contact with the border, and they are cut together flush with the plate by means of the shears, _fig._ 752., which are moved by the knee of the workman. The remainder of the wires are then laid upon the same copper or brass tool, and are cut also even; there being a trifling waste in this operation. The pieces of wire out of which two needles are formed, are always left a little too long, as the pointer can never hit exact uniformity in his work.

These pointed wires are laid parallel to each other in little wooden boxes, and transferred to the head-flattener. This workman, seated at a table with a block of steel before him, about 3 inches cube, seizes in his left hand 20 or 25 needles, between his finger and thumb, spreading them out like a fan, with the points under the thumb, and the heads projecting; he lays these heads upon the steel block, and with a small flat-faced hammer strikes successive blows upon all the heads, so as to flatten each in an instant. He then arranges them in a box with the points turned the same way.

The flatted heads have become hardened by the blow of the hammer; when annealed by heating and slow cooling, they are handed to the _piercer_. This is commonly a child, who laying the head upon a block of steel, and applying the point of a small punch to it, pierces the eye with a smart tap of a hammer, applied first upon the one side, and then exactly opposite upon the other.

Another child trims the eyes, which he does by laying the needle upon a lump of lead, and driving a proper punch through its eye; then laying it sidewise upon a flat piece of steel, with the punch sticking in it, he gives it a tap on each side with his hammer, and causes the eye to take the shape of the punch. The operation of piercing and trimming the eyes, is performed by clever children with astonishing rapidity; who become so dexterous as to pierce with their punch a human hair, and thread it with another, for the amusement of visitors.

The next operative makes the groove at the eye, and rounds the head. He fixes the needle in pincers, _fig._ 761., so that the eye corresponds to their flat side; he then rests the head of the needle in an angular groove, cut in a piece of hard wood fixed in a vice, with the eye in an upright position. He now forms the groove with a single stroke of a small file, dexterously applied, first to the one side of the needle, and then to the other. He next rounds and smooths the head with a small flat file. Having finished, he opens the pincers, throws the needle upon the bench, and puts another in its place. A still more expeditious method of making the grooves and finishing the heads has been long used in most English factories. A small ram is so mounted as to be made to rise and fall by a pedal lever, so that the child works the tool with his foot; in the same way as the heads of pins are fixed. A small die of tempered steel bears the form of the one channel or groove, another similar die, that of the other, both being in relief; these being worked by the lever pedal, finish the grooving of the eye at a single blow, by striking against each other, with the head of the needle between them.

The whole of the needles thus prepared are thrown pell-mell into a sort of drawer or box, in which they are by a few dexterous jerks of the workman’s hand made to arrange themselves parallel to each other.

The needles are now ready for the tempering; for which purpose they are weighed out in quantities of about 30 pounds, which contain from 250,000 to 500,000 needles, and are carried in boxes to the _temperer_. He arranges these upon sheet-iron plates, about 10 inches long, and 5 inches broad, having borders only upon the two longer sides. These plates are heated in a proper furnace to bright redness for the larger needles, and to a less intense degree for the smaller; they are taken out, and inverted smartly over a cistern of water, so that all the needles may be immersed at the same moment, yet distinct from one another. The water being run off from the cistern, the needles are removed, and arranged by agitation in a box, as above described. Instead of heating the needles in a furnace, some manufacturers heat them by means of a bath of melted lead in a state of ignition.

After being suddenly plunged in the cold water, they are very hard and excessively brittle. The following mode of tempering them is practised at Neustadt. The needles are thrown into a sort of frying-pan along with a quantity of grease. The pan being placed on the fire, the fatty matter soon inflames, and is allowed to burn out; the needles are now found to be sufficiently well tempered. They must, however, be re-adjusted upon the steel anvil, because many of them get twisted in the hardening and tempering.

_Polishing_ is the longest, and not the least expensive process in the needle manufacture. This is done upon bundles containing 500,000 needles; and the same machine under the guidance of one man, polishes from 20 to 30 bundles at a time; either by water or steam power. The needles are rolled up in canvas along with some quartzose sand interstratified between their layers, and the mixture is besmeared with rape-seed oil. _Fig._ 762. represents one of the rolls or packets of needles 12 inches long, strongly bound with cords. These packets are exposed to the to-and-fro pressure of wooden tables, by which they are rolled about, with the effect of causing every needle in the bundle to rub against its fellow, and against the siliceous matter, or emery, enclosed in the bag. _Fig._ 763. represents an improved table for polishing the needles by attrition-bags. The lower table M M is movable, whereas in the old constructions it was fixed; the table C has merely a vertical motion, of pressure upon the bundles, whereas formerly it had both a vertical and horizontal motion. Several bundles may obviously be polished at once in the present machine. The table M M may be of any length that is required, and from 24 to 27 inches broad; resting upon the wooden rollers B, B, B, placed at suitable distances, it receives a horizontal motion, either by hand or other convenient power; the packets of needles A, A, A, are laid upon it, and over them the tables C, C, C, which are lifted by means of the chains K, K, K, and the levers L, L, L, in order to allow the needles to be introduced or removed. The see-saw motion forces the _rouleaux_ to turn upon their own axes, and thereby creates such attrition among their contents as to polish them. The workman has merely to distribute these rolls upon the table M, in a direction perpendicular to that in which the table moves; and whenever one of them gets displaced, he sets it right, lifting by the help of the chain the loaded table. The table makes about 20 horizontal double vibrations in the minute; whereby each bundle, running over 24 inches each time, passes through 40 feet per minute, or 800 yards in the hour.

_Scouring by the cask._ After being worked during 18 or 20 hours under the tables, the needles are taken out of the packets, and put into wooden bowls, where they are mixed with sawdust to absorb the black grease upon their surfaces. They are next introduced into a cask, _fig._ 764., and a workman seizing the winch P, turns it round a little; he now puts in some more sawdust at the door, A, B, which is then shut by the clasps G G, and continues the rotation till the needles be quite clean and clear in their eyes; which he ascertains by taking out a sample of them from time to time.

_Winnowing_ is the next process, by means of a mechanical ventilator similar to that by which corn is winnowed. The sawdust is blown away, and the grinding powder is separated from the needles, which remain apart clean and bright.

The needles are in the next place arranged in order, by being shaken, as above described, in a small somewhat concave iron tray. After being thus laid parallel to each other, they are shaken up against the end of the tray, and accumulated in a nearly upright position, so that they can be seized in a heap and removed in a body upon a pallet knife, with the help of the forefinger.

The preceding five operations, of making up the _rouleaux_, rolling them under the tables, scouring the needles in the cask, winnowing, and arranging them, are repeated ten times in succession, in manufacturing the best articles; the only variation being in the first process. Originally the bundles of needles are formed with alternate layers of siliceous schistus and needles; but after the seventh time, bran freed from flour by sifting is substituted for the schistus. The subsequent four processes are, however, repeated as described. It has been found in England, that emery powder mixed with quartz and mica or pounded granite, is preferable to every thing else for polishing needles at first by attrition in the bags; at the second and following operations, emery mixed with olive oil is used, up to the eighth and ninth, for which putty or oxide of tin with oil is substituted for the emery; at the tenth the putty is used with very little oil; and lastly bran is employed to give a finish. In this mode of operating, the needles are _scoured_ in the copper cask shown in elevation _fig._ 765., and in section _fig._ 766. The inner surface of this cask is studded with points to increase the friction among the needles; and a quantity of hot soap suds is repeatedly introduced to wash them clean. The cask must be slowly turned upon its axis, for fear of injuring the mass of needles which it contains. They are finally dried in the wooden cask by attrition with sawdust; then wiped individually with a linen rag or soft leather; when the damaged ones are thrown aside.

_Sorting of the needles._ This operation is performed in a dry upper chamber, kept free from damp by proper stoves. Here all the points are first laid the same way; and the needles are then picked out from each other in the order of their polish. The sorting is effected with surprising facility. The workman places 2000 or 3000 needles in an iron ring, _fig._ 767., two inches in diameter, and sets all their heads in one plane; then on looking carefully at their points, he easily recognises the broken ones; and by means of a small hook fixed in a wooden handle, _fig._ 768., he lays hold of the broken needle, and turns it out. These defective needles pass into the hands of another workman, who points them anew upon a grindstone, and they form articles of inferior value. The needles which have got bent in the polishing must now be straightened. The whole are finally arranged exactly according to their lengths by the tact of the finger and thumb of the sorter.

The needles are divided into quantities for packing in blue papers, by putting into a small balance the equivalent weight of 100 needles, and so measuring them out without the trouble of counting them individually.

The _bluer_ receives these packets, and taking 25 of their needles at a time between the forefinger and thumb, he presses their points against a very small hone-stone of compact micaceous schist, mounted in a little lathe, as shown in _fig._ 769., he turns them briskly round, giving the points a bluish cast, while he polishes and improves them. This partial polish is in the direction of the axis; that of the rest of the needle is transverse, which distinguishes the boundaries of the two. The little hone-stone is not cylindrical, but quadrangular, so that it strikes successive blows with its corners upon the needles as it revolves, producing the effect of filing lengthwise. Whenever these angles seem to be blunted, they are set again by the _bluer_.

It is easy to distinguish good English needles from spurious imitations; because the former have their axis coincident with their points, which is readily observed by turning them round between the finger and thumb.

The construction of a needle requires, as already stated, about 120 operations; but they are rapidly and uninterruptedly successive. A child can _trim_ the eyes of 4000 needles per hour.

When we survey a manufacture of this kind, we cannot fail to observe, that the diversity of operations which the needles undergo bears the impress of great mechanical refinement. In the arts, to divide labour, is to abridge it; to multiply operations, is to simplify them; and to attach an operative exclusively to one process, is to render him much more economical and productive.

NEROLI, is the name given by perfumers to the essential oil of orange flowers. It is procured by distillation with water, in the same way as the other volatile oils. Since in distilling water from neroli, an aroma is obtained different from that of the orange-flower, it has been concluded that the distilled water of orange-flowers owes its scent to some principle different from an essential oil.

NET (_Filet_, _reseau_, Fr.; _Netz_, Germ.); is a textile fabric of knotted meshes, for catching fish, and other purposes. Each mesh should be so secured as to be incapable of enlargement or diminution. The French government offered in 1802 a prize of 10,000 francs to the person who should invent a machine for making nets upon automatic principles, and adjudged it to M. Buron, who presented his mechanical invention to the _Conservatoire des Arts et Métiers_. It does not appear, however, that this machine has accomplished the object in view; for no establishment was ever mounted to carry it into execution. Nets are usually made by the fishermen and their families during periods of leisure. The formation of a mesh is too simple a matter to require description in this Dictionary.

NEUTRALIZATION, is the state produced when acid and alkaline matters are combined in such proportions that neither predominates, as evinced by the colour of tincture of litmus and cabbage remaining unaffected by the combination.

NICARAGUA WOOD, is the wood of the _Cæsalpinia echinata_, a tree which grows in Nicaraca. It is used with solution of tin as a mordant to dye a bright but fugitive red. It is an inferior sort of Brazil wood.

NICKEL, is a metal rather sparingly found, and in few localities; being usually associated with cobalt. Native nickel occurs at Westerwald in the Erzgebirge, in Bohemia, combined with arsenic, under the significant name of _Kupfernickel_; with cobalt, iron, and copper, as _Arsenic-nickel_, in the Harz; at Riechelsdorf in Hessia; as an oxide, in _Nickelschwärtze_; as a sulphuret of nickel in _Haarkies_; as a sulphuret and arseniate of nickel in _Nickelglanz_; and with sulphur and antimony in _Nickelspiess glanzerz_ at Siegen. Nickel is always present in meteoric stones. Kupfernickel occurs in numerous external shapes; as reniform, globular, botroidal, arborescent, massive, and disseminated; fracture, coarse or fine grained, with metallic lustre; colour, copper red, occasionally brown and gray; in silver and cobalt veins, in gneiss, sienite, mica-slate, kupfer-schiefer, accompanied by speisse cobalt, native silver, quartz, &c. It is found in Westphalia near Olpe, in Hessia at Riechelsdorf, and Biber, in Baden; in the Saxon Erzgebirge near Schneeberg, and Freiberg; in Bohemia, at Joachimsthal; in Thuringia, at Saalfeld; in Steyermark near Schladming; in Hungary, France, and England.

Since the manufacture of German silver, or _Argentane_, became an object of commercial importance, the extraction of nickel has been undertaken upon a considerable scale. The cobalt ores are its most fruitful sources, and they are now treated by the method of Wöhler, to effect the separation of the two metals. The arsenic is expelled by roasting the powdered _speise_ first by itself, next with the addition of charcoal powder, till the garlic smell be no longer perceived. The residuum is to be mixed with three parts of sulphur and one of potash, melted in a crucible with a gentle heat, and the product being edulcorated with water, leaves a powder of metallic lustre, which is a sulphuret of nickel free from arsenic; while the arsenic associated with the sulphur, and combined with the resulting sulphuret of potassium, remains dissolved. Should any arsenic still be found in the sulphuret, as may happen if the first roasting heat was too great, the above process must be repeated. The sulphuret must be finally washed, dissolved in concentrated sulphuric acid, with the addition of a little nitric, the metal must be precipitated by a carbonated alkali, and the carbonate reduced with charcoal.

In operating upon kupfernickel, or speise, in which nickel predominates, after the arsenic, iron, and copper have been separated, ammonia is to be digested upon the mixed oxides of cobalt and nickel, which will dissolve them into a blue liquor. This being diluted with distilled water deprived of its air by boiling, is to be decomposed by caustic potash, till the blue colour disappears, when the whole is to be put into a bottle tightly stoppered, and set aside to settle. The green precipitate of oxide of nickel, which slowly forms, being freed by decantation from the supernatant red solution of oxide of cobalt, is to be edulcorated and reduced to the metallic state in a crucible containing crown glass. Pure nickel in the form of a metallic powder is readily obtained by exposing its oxalate to moderate ignition.

The reduction of the oxide of nickel with charcoal requires the heat of a powerful air furnace or smith’s forge.

Nickel possesses a fine silver white colour and lustre; it is hard, but malleable, both hot and cold; may be drawn into wire 1/50 of an inch, and rolled into plates 1/500 of an inch thick. A small quantity of arsenic destroys its ductility. When fused it has a specific gravity of 8·279, and when hammered, of 8·66 or 8·82; it is susceptible of magnetism, in a somewhat inferior degree to iron, but superior to cobalt. Mariner’s compasses may be made of it. Its melting point is nearly as high as that of manganese. It is not oxidized by contact of air, but may be burned in oxygen gas.

There is one oxide and two suroxides of nickel. The oxide is of an ash-gray colour, and is obtained by precipitation with an alkali from the solution of the muriate or nitrate. The niccolous suroxide of Berzelius is black, and may be procured by exposing the nitrate to a heat under redness. The niccolic suroxide has a dirty pale green colour; but its identity is doubtful.

NICOTIANINE, is the name of an oil recently extracted from the leaves of tobacco, which possesses the smell of tobacco smoke.

NICOTINE, is a peculiar principle, obtainable from the leaves and seeds of tobacco (_nicotiana tabacum_), by infusing them in acidulous water, evaporating the infusion to a certain point, adding lime to it, distilling and treating the product which comes over with ether. It is colourless, has an acrimonious taste, a pungent smell, remains liquid at 20° F., mixes in all proportions with water, but is in a great measure separable from it by ether, which dissolves it abundantly. It combines with acids, and forms salts acrid and pungent like itself; the phosphate, oxalate, and tartrate being crystallizable. Nicotine causes the pupils to contract. A single drop of it is sufficient to kill a dog.

NITRATE OF AMMONIA, is prepared by neutralizing nitric acid with carbonate of ammonia, and crystallizing the solution.

NITRATE OF LEAD (_Nitrate de plomb_, Fr.; _Salpetersaures bleioxyd_, Germ.); is made by saturating somewhat dilute nitric acid with oxide of lead (litharge), evaporating the neutral solution till a pellicle appears, and then exposing it in a hot chamber till it be converted into crystals, which are sometimes transparent, but generally opaque white octahedrons. Their spec. grav. is 4·068; they have a cooling, sweetish, pungent taste. They dissolve in 7 parts of cold, and in much less boiling water; they fuse at a moderate elevation of temperature, emit oxygen gas, and pass into oxide of lead. Their constituents are 67·3 oxide, and 32·7 acid. Nitrate of lead is much employed in the chrome yellow style of CALICO-PRINTING; which see.

There are three other compounds of nitric acid and lead oxide; viz. the bi-basic, the tri-basic, and the se-basic; which contain respectively 2, 3, and 6 atoms of base to 1 of acid.

NITRATE OF POTASH, _Nitre_, _Saltpetre_. (_Nitrate de potasse_, Fr.; _Salpetersaures kali_, Germ.) This salt occurs native as an efflorescence upon limestones, sandstones, marls, chalk, and calctuff; it forms a saline crust in caverns, as also upon the surface of the ground in certain places, especially where animal matters have been decomposed. Such caverns exist in Germany near Homburg (Burkardush); in Apulia upon the Adriatic sea (Pulo di Mofetta); in France; in the East Indies; in Ceylon, where 22 nitriferous caverns are mentioned; in North America, at Crooked river, Tennessee, Kentucky, and upon the Missouri; in Brazil, Teneriffe, and Africa. Nitre occurs as an efflorescence upon the ground in Arragon, Hungary, Podolia, Sicily, Egypt, Persia, Bengal, China, Arabia, North America, and South America. Several plants contain saltpetre; particularly borage, dill, tobacco, sunflowers, stalks of maize, beet-root, bugloss, parietaria, &c. It has not hitherto been found in animal substances.

The question has been frequently put; how is nitre annually reproduced upon the surface of limestones, and the ground, after it has been removed by washing? It has been said, in reply, that as secondary limestones contain remains of animal matters, the oxygen of the atmosphere, absorbed in virtue of the porous structure, will combine with their azote to form nitric acid; whence nitrate of lime will result. Where potash is present in the ground, a nitrate of that base will be next formed. The generation of nitre is in all cases limited to a very small distance from the surface of porous stones; no further, indeed, than where atmospherical air and moisture can penetrate; and none is ever produced upon the surface of compact stones, such as marble and quartz, or of argillaceous minerals. Dr. John Davy and M. Longchamp have advanced an opinion, that the presence of azotized matter is not necessary for the generation of nitric acid or nitrous salts, but that the oxygen and azote of the atmosphere, when condensed by capillarity, will combine in such proportions as to form nitric acid, through the agency of moisture and of neutralizing bases, such as lime, magnesia, potash, or soda. They conceive that as spongy platina serves to combine oxygen and hydrogen into water, or the vapour of alcohol and oxygen into acetic acid, and as the peroxide as well as the hydrate of iron, and argillaceous minerals, serve to generate ammonia from the oxygen of the air and the hydrogen of water; in like manner, porous limestones, through the agency of water, operate upon the constituents of the atmosphere to produce nitric acid, without the presence of animal matter. This opinion may certainly be maintained: for in India, Spain, and several other countries, at a distance from all habitations, immense quantities of saltpetre are reproduced in soils which have been washed the year before. But, on the other hand, it is known that the production of this salt may be greatly facilitated and increased by the admixture of animal offals with calcareous earths.

The spontaneous generation of nitre in Spain, Egypt, and especially in India, is sufficient to supply the wants of the whole world. There this salt is observed to form upon the surface of the ground in silky tufts, or even in slender prismatic crystals, particularly during the continuance of the hot weather that succeeds copious rains. These saline efflorescences, after being collected by rude besoms of broom, are lixiviated, allowed to settle, evaporated, and crystallized. In France, Germany, Sweden, Hungary, &c., vast quantities of nitrous salts are obtained by artificial arrangements called _nitriaries_, or nitre-beds. Very little nitrate of potash, indeed, is obtained in the first place; but the nitrates of lime and magnesia, which being deliquescent, remain in the nitrous earths in a semi-liquid state. The operation of converting these salts into good nitre is often sufficiently complex, in consequence of the presence of several muriates, which are difficult to eliminate.

The following instructions have been given by the consulting committee of _poudres et salpêtres_ in France, for the construction of their _nitrières artificielles_. The permeability of the materials to the atmospherical air, being found to be as indispensable as is the presence of a base to fix the nitric acid at the instant of its formation, the first measure is to select a light friable earth, containing as much carbonate of lime or old mortar-rubbish as possible; and to interstratify it with beds of dung, five or six inches thick, till a considerable heap be raised in the shape of a truncated pyramid, which should be placed under an open shed, and kept moist by watering it from time to time. When the whole appears to be decomposed into a kind of mould, it is to be spread under sheds in layers of from two to three feet thick; which are to be watered occasionally with urine and the drainings of dunghills, taking care not to soak them too much, lest they should be rendered impermeable to the air, though they should be always damp enough to favour the absorption and mutual action of the atmospherical gases. Moist garden mould affords an example of the physical condition most favourable to nitre-beds. The compost should be turned over, and well mixed with the spade once at least in every fortnight, and the sides of the shed should be partially closed, for although air be essential, wind is injurious, by carrying off the acid vapours, instead of allowing them to rest incumbent upon, and combine with, the bases. The chemical reaction is slow and successive, and can be made effective only by keeping the agents and materials in a state of quiescence. The whole process lasts two years; but since organic matters would yield in the lixiviation several soluble substances detrimental to the extraction of saltpetre, they must not be added during the operations of the latter six months; nor must any thing except clear water be used for watering during this period; at the end of which the whole organic ingredients of the beds will be totally decomposed. Where dung is not sufficiently abundant for the above stratifications, a nitre-bed should be formed in a stable with friable earth, covered with a layer of litter; after four months the litter is to be lifted off, the earth is to be turned over, then another layer of fresh earth, 8 or 9 inches thick, is to be placed over it, and a layer of the old and fresh litter over all. At the end of other four months, this operation is to be repeated; and in the course of a year the whole is ready to be transferred into the regular nitre-beds under a shed, as above described. Such are the laborious and disagreeable processes practised by the peasants of Sweden, each of whom is bound by law to have a nitre-bed, and to furnish a certain quantity of nitre to the state every year. His _nitriary_ commonly consists of a small hut built of boards, with a bottom of rammed clay, covered by a wooden floor, upon which is spread a mixture of ordinary earth with calcareous sand or marl, and lixiviated wood-ashes. This mixture is watered with stable urine, and its surface is turned over once a week in summer, and once a fortnight in winter. In some countries, walls 2 or 3 feet thick, and 6 or 7 high, are raised with the nitrifying compost, interspersed with weeds and branches of trees, in order at once to bind them together, and to favour the circulation of air. These walls are thatched with straw; they are placed with one of their faces in the direction of the rains; and must be moistened with water not rich in animal matter. One side of the walls is upright and smooth; while the other is sloped or terraced, to favour the admission of humidity into their interior. The nitre eventually forms a copious efflorescence upon the smooth side, whence it may be easily scraped off.

M. Longchamp, convinced that organic matters are a useless expense, and not in the least essential to nitrification, proposes to establish nitre-beds where fuel and labour are cheapest, as amidst forests, choosing as dry and low a piece of ground as possible, laying them out upon a square space of about 1000 feet in each side, in the middle of which the graduation-house may be built, and alongside of it sheds for the evaporation furnaces and pans. Upon each of the four sides the _nitrifying_ sheds are to be erected, 130 feet long by 30 feet wide, where the lixiviation would be carried on, and whence the water would be conducted in gutters to the graduation-house. The sheds are to be closed at the sides by walls of _pisé_, and covered with thatch. No substance is so favourable to nitrification as the natural stony concretion known under the name of lime-tuf. In Touraine, where it is used as a building stone, the saltpetre makers re-establish the foundations of old houses at their own expense, provided they are allowed to carry off the old tuf, which owes its nitrifying properties not only to its chemical nature, but to its texture, which being of a homogeneous porosity, permits elastic fluids and vapours to pass through it freely in all directions. With the rough blocks of such tuf, walls about 20 inches thick, and moderately high, are to be raised, upon the principles above prescribed; in the absence of tuf, porous walls may be raised with a mixture of arable soil, sand, and mortar-rubbish, chalk or rich marl. The walls ought to be kept moist.

In France, the greater part of the indigenous saltpetre is obtained by lixiviating the mortar-rubbish of old buildings, especially of those upon the ground-floor, and in sunk cellars; which are by law reserved for this purpose. The first object of the manufacturer is then to ascertain the richness of his materials in nitrous salts, to see if they be worth the trouble of working; and this point he commonly determines merely by their saline, bitter, and pungent taste, though he might readily have recourse to the far surer criteria of lixiviation and evaporation. He next pounds them coarsely, and puts them into large casks open at top, and covered with straw at bottom; which are placed in three successive levels. Water is poured into the casks till they are full, and after 12 hours’ digestion it is run off, loaded with the salts, by a spigot near the bottom. A fresh quantity of water is then added, and drawn off after an interval of four hours; even a third and fourth lixiviation are had recourse to; but these weak liquors are reserved for lixiviating fresh rubbish. The contents of the casks upon the second and third lower levels are lixiviated with the liquors of the upper cask, till the lyes indicate from 12 to 14 degrees of Baumé’s hydrometer. They are now fit for evaporating to a greater density, and of then receiving the dose of wood-ashes requisite to convert the materials of lime and magnesia into nitrate of potash, with the precipitation of the carbonates of magnesia and lime. The solution of nitre is evaporated in a copper pan, and as it boils, the scum which rises to the surface must be diligently skimmed off into a cistern alongside. Muriate of soda being hardly more soluble in boiling than in cold water, separates during the concentration of the nitre, and is progressively removed with cullender-shaped ladles. The fire is withdrawn whenever the liquor has acquired the density of 80° B.; it is allowed to settle for a little while, and is then drawn off, by a lead syphon adjusted some way above the bottom, into iron vessels, to cool and crystallize. The crystals thus obtained are set to drain, then re-dissolved and re-crystallized. The further purification of nitre, is fully described under the article GUNPOWDER.

The annual production of saltpetre in France, by the above-described processes, during the wars of the Revolution, amounted to 2000 tons (2 millions of kilogrammes) of an article fit for the manufacture of gunpowder; of which seven-twentieths were furnished by the saltpetre works of Paris alone. Considerably upwards of six times that quantity of common and cubic nitre were imported into the United Kingdom, for home consumption, during the year ending January 5, 1838.

Nitrate of potash crystallizes in six-sided prisms, with four narrow and two broad faces: the last being terminated by a dihedral summit, or two-sided acumination; they are striated lengthwise, and have fissures in their long axis, which are apt to contain mother water. The spec. gravity of nitre, varies from 1·93 to 2·00. It possesses a cooling, bitterish-pungent taste, is void of smell, permanent in the air when pure, fuses at a heat of about 662, into an oily-looking liquid, and concretes upon cooling into a solid mass, with a coarsely radiating fracture. This has got the unmeaning names of sal-prunelle and mineral crystal. At a red heat, nitre gives out at first a great deal of pretty pure oxygen gas; but afterwards nitrous acid fumes, while potash remains in the retort. It is soluble in 7 parts of water at 32°; in about 3-1/2 at 60° F., in less than half a part at 194°, and in four-tenths at 212°. It is very slightly soluble in spirit of wine, and not at all in absolute alcohol. It causes a powerful deflagration when thrown upon burning coals; and when a mixture of it with sulphur is thrown into a red-hot crucible, a very vivid light is emitted. Its constituents are, 46·55 potash, and 53·45 nitric acid.

Nitre is applied to many purposes:--1, to the manufacture of gunpowder; 2, to that of sulphuric acid; 3, to that of nitric acid, though nitrate of soda or cubic nitre has lately superseded this use of it to a considerable extent; 4, to that of flint-glass; 5, it is used in medicine; 6, for many chemical and pharmaceutical preparations; 7, for procuring by deflagration with charcoal or cream of tartar, pure carbonate of potash, as also black and white fluxes; 8, for mixing with salt in curing butcher meat; 9, in some countries for sprinkling in solution upon grain, to preserve it from insects; 10, for making fire-works. See FIRE-WORKS.

An Account of the quantities of Saltpetre and Cubic Nitre imported into, exported from, and retained for consumption in the United Kingdom. Duty 6_d._ per cwt:--

Imported in
1835. 1836. 1837.
cwts. 264,338; 279,902; 349,993.

Exported in
1835. 1836. 1837.
cwts. 73,379; 38,414; 93,024.

Retained for Consumption in
1835. 1836. 1837.
cwts. 204,580; 242,131; 256,969.

Duty received in 1837, _£_6,424.

NITRATE OF SILVER (_Nitrate d’argent_, Fr.; _Silbersalpeter_, Germ.); is prepared by saturating pure nitric acid of specific grav. 1·25 with pure silver, evaporating the solution, and crystallizing the nitrate. When the drained crystals are fused in a platina capsule, and cast into slender cylinders in silver moulds, they constitute the lunar caustic of the surgeon. This should be white, and unchangeable by light. It is deliquescent in moist air. The crystals are colourless transparent 4 and 6 sided tables; they possess a bitter, acrid, and most disagreeable metallic taste; they dissolve in their own weight of cold, and in much less of hot water; are soluble in four parts of boiling alcohol, but not in nitric acid; they deflagrate on redhot coals, like all the nitrates; and detonate with phosphorus when the two are struck together upon an anvil. They consist of 68·2 of oxide, and 31·8 of acid. Nitrate of silver, when swallowed, is a very energetic poison: but it may be readily counteracted, by the administration of a dose of sea-salt, which converts the corrosive nitrate into the inert chloride of silver. Animal matter, immersed in a weak solution of neutral nitrate of silver, will keep unchanged for any length of time; and so will polished iron or steel. Nitrate of silver is such a delicate reagent of hydrochloric or muriatic acid, as to show by a sensible cloud, the presence of one 113 millionth part of it, or one 7 millionth part of sea-salt in distilled water. It is much used under the name of indelible ink, for writing upon linen with a pen; for which purpose one drachm of the fused salt should be dissolved in three quarters of an ounce of water, adding to the solution as much water of ammonia as will re-dissolve the precipitated oxide, with sap-green to colour it, and gum-water to make the volume amount to one ounce. Traces written with this liquid should be first heated before a fire to expel the excess of ammonia, and then exposed to the sun-beam to blacken. Another mode of using nitrate of silver as an indelible ink, is to imbue the linen first with solution of carbonate of soda, to dry the spot, and write upon it with a solution of nitrate of silver, thickened with gum, and tinted with sap-green.

NITRATE OF SODA, _Cubical Nitre_ (_Nitrate de soude_, Fr.; _Würfelsalpeter_, Germ.); occurs under the nitre upon the lands in Spain, India, Chile, and remarkably in Peru, in the districts of Atacama and Taracapa, where it forms a bed several feet thick. It appears in several places upon the surface, and extends over a space of more than 40 leagues, approaching near to the frontiers of Chile. It is sometimes efflorescent, sometimes crystallized, but oftener confusedly mixed with clay and sand. This immensely valuable deposit is only three days’ journey from the port of Conception in Chile, and from Iquiqui, another harbour situated in the southern part of Peru.

Nitrate of soda may be artificially prepared by neutralizing nitric acid with soda, and crystallizing the solution. It crystallizes in rhomboids, has a cooling, pungent, bitterish taste, less disagreeable than nitre; it becomes moist in the air; dissolves in 3 parts of water at 60° F., in less than 1 part of boiling water; deflagrates more slowly than nitre, and with an orange yellow flame. It consists, in its dry state, of 36·6 soda and 63·4 nitric acid; but its crystals contain one prime equivalent of water; hence they are composed of, acid 56·84, base 33·68, water 9·47.

Comments

Log in to leave a comment.

A Dictionary of Arts, Manufactures and MinesChapter II: Application of Light-Gas (31)

0%37 min left in chapter