Chapter M: D’Arcet states the analysis of Marseilles soap at (12)
The vanadate of ammonia, mixed with infusion of nutgalls, forms a black liquid, which is the best writing-ink hitherto known. The quantity of the salt requisite is so small as to be of no importance when the vanadium comes to be more extensively extracted. The writing is perfectly black. The acids colour it blue, but do not remove it, as they do tannate of iron: the alkalis, diluted so far as not to injure the paper, do not dissolve it; and chlorine, which destroys the black colour, does not, however, make the traces illegible, even when they are subsequently washed with a stream of water. It is perfectly fluent, and, being a chemical solution, stands in want of no viscid gum to suspend the colour, like common ink. The influence of time upon it remains to be tried.
VANILLA, is the oblong narrow pod of the _Epidendron vanilla_, Linn., of the natural family _Orchideæ_, which grows in Mexico, Colombia, Peru, and on the banks of the Oronoco.
The best comes from the forests round the village of Zentila, in the intendancy of Oaxaca.
The vanilla plant is cultivated in Brazil, in the West Indies, and some other tropical countries, but does not produce fruit of such a delicious aroma as in Mexico. It clings like a parasite to the trunks of old trees, and sucks the moisture which their bark derives from the lichens, and other cryptogamia, but without drawing nourishment from the tree itself, like the ivy and misletoe. The fruit is subcylindric, about 8 inches long, one-celled, siliquose, and pulpy within. It should be gathered before it is fully ripe.
When about 12000 of these pods are collected, they are strung like a garland by their lower end, as near as possible to the foot-stalk; the whole are plunged for an instant in boiling water to blanch them; they are then hung up in the open air, and exposed to the sun for a few hours. Next day they are lightly smeared with oil, by means of a feather, or the fingers; and are surrounded with oiled cotton, to prevent the valves from opening. As they become dry, on inverting their upper end, they discharge a viscid liquid from it, and they are pressed at several times with oiled fingers to promote its flow. The dried pods lose their appearance, grow brown, wrinkled, soft, and shrink into one-fourth of their original size. In this state they are touched a second time with oil, but very sparingly; because, with too much oil, they would lose much of their delicious perfume. They are then packed for the market, in small bundles of 50 or 100 in each, enclosed in lead foil, or tight metallic cases. As it comes to us, vanilla is a capsular fruit, of the thickness of a swan’s quill, straight, cylindrical, but somewhat flattened, truncated at the top, thinned off at the ends, glistening, wrinkled, furrowed lengthwise, flexible, from 5 to 10 inches long, and of a reddish-brown colour. It contains a pulpy parenchyma, soft, unctuous, very brown, in which are imbedded black, brilliant, very small seeds. Its smell is ambrosiacal and aromatic; its taste hot, and rather sweetish. These properties seem to depend upon an essential oil, and also upon benzoic acid, which forms efflorescences upon the surface of the fruit. The pulpy part possesses alone the aromatic quality; the pericarpium has hardly any smell.
The kind most esteemed in France, is called _leq_ vanilla; it is about 6 inches long, from 1/4 to 1/3 of an inch broad, narrowed at the two ends, and curved at the base; somewhat soft and viscid, of a dark-reddish colour, and of a most delicious flavour, like that of balsam of Peru. It is called vanilla _givrées_, when it is covered with efflorescences of benzoic acid, after having been kept in a dry place, and in vessels not hermetically closed.
The second sort, called _vanilla simarona_, or bastard, is a little smaller than the preceding, of a less deep brown hue, drier, less aromatic, destitute of efflorescence. It is said to be the produce of the wild plant, and is brought from St. Domingo.
A third sort, which comes from Brazil, is the _vanillon_, or large vanilla of the French market; the _vanilla pamprona_ or _bova_ of the Spaniards. Its length is from 5 to 6 inches; its breadth from one-half to three-quarters of an inch. It is brown, soft, viscid, almost always open, of a strong smell, but less agreeable than the _leq_. It is sometimes a little spoiled by an incipient fermentation. It is cured with sugar, and enclosed in tin-plate boxes, which contain from 20 to 60 pods.
Vanilla, as an aromatic, is much sought after by makers of chocolate, ices, and creams; by confectioners, perfumers, and liquorists, or distillers. It is difficultly reduced to fine particles; but it may be sufficiently attenuated by cutting it into small bits, and grinding these along with sugar. The odorous principle can, for some purposes, be extracted by alcohol. Their analysis by Bucholz is unsatisfactory, and refers obviously to the coarsest sort. Berzelius says that the efflorescences are not acid.
VAPOUR (_Vapeur_, Fr.; _Dampf_, Germ.); is the state of elastic or aeriform fluidity into which any substance, naturally solid or liquid at ordinary temperatures, may be converted by the agency of heat. See EVAPORATION.
VARNISH. (_Vernis_, Fr.; _Firniss_, Germ.); is a solution of resinous matter, which is spread over the surface of any body, in order to give it a shining, transparent, and hard coat, capable of resisting, in a greater or less degree, the influences of air and moisture. Such a coat consists of the resinous parts of the solution, which remain in a thin layer upon the surface, after the liquid solvent has either evaporated away, or has dried up. When large quantities of spirit varnish are to be made, a common still, mounted with its capital and worm, is the vessel employed for containing the materials, and it is placed in a steam or water bath. The capital should be provided with a stuffing-box, through which a stirring-rod may pass down to the bottom of the still, with a cross-piece at its lower end, and a handle or winch at its top. After heating the bath till the alcohol boils and begins to distil, the heat ought to be lowered, that the solution may continue to proceed in an equable manner, with as little evaporation of spirit as possible. The operation may be supposed to be complete when the rod can be easily turned round. The varnish must be passed through a silk sieve of proper fineness; then filtered through porous paper, or allowed to clear leisurely in stone jars. The alcohol which has come over should be added to the varnish, if the just proportions of the resins have been introduced at first. The following are reckoned good French recipes for varnishes:--
_White spirit varnish._--Sandarach, 250 parts; mastic in tears, 64; elemi resin, 32; turpentine (Venice), 64; alcohol, of 85 per cent., 1000 parts by measure.
The turpentine is to be added after the resins are dissolved. This is a brilliant varnish, but not so hard as to bear polishing.
_Varnish for the wood toys of Spa._--Tender copal, 75 parts; mastic, 12·5; Venice turpentine, 6·5; alcohol, of 95 per cent., 100 parts by measure; water ounces, for example, if the other parts be taken in ounces.
The alcohol must be first made to act upon the copal, with the aid of a little oil of lavender or camphor, if thought fit; and the solution being passed through a linen cloth, the mastic must be introduced. After it is dissolved, the Venice turpentine, previously melted in a water-bath, should be added; the lower the temperature at which these operations are carried on, the more beautiful will the varnish be. This varnish ought to be very white, very drying, and capable of being smoothed with pumice-stone and polished.
_Varnish for certain parts of carriages._--Sandarach, 190 parts; pale shellac, 95; rosin, 125; turpentine, 190; alcohol, at 85 per cent., 1000 parts by measure.
_Varnish for cabinet-makers._--Pale shellac, 750 parts; mastic, 64; alcohol, of 90 per cent., 1000 parts by measure. The solution is made in the cold, with the aid of frequent stirring. It is always muddy, and is employed without being filtered.
With the same resins and proof spirit a varnish is made for the bookbinders to do over their morocco leather.
_The varnish of Watin, for gilded articles._--Gum lac, in grain, 125 parts; gamboge, 125; dragon’s blood, 125; annotto, 125; saffron, 32. Each resin must be dissolved in 1000 parts by measure, of alcohol of 90 per cent.; two separate tinctures must be made with the dragon’s blood and annotto, in 1000 parts of such alcohol; and a proper proportion of each should be added to the varnish, according to the shade of golden colour wanted.
For fixing engravings or lithographs upon wood, a varnish called _mordant_ is used in France, which differs from others chiefly in containing more Venice turpentine, to make it sticky; it consists of--sandarach, 250 parts; mastic in tears, 64; rosin, 125; Venice turpentine, 250; alcohol, 1000 parts by measure.
_Copal varnish._--Hard copal, 300 parts; drying linseed or nut oil, from 125 to 250 parts; oil of turpentine, 500; these three substances are to be put into three separate vessels; the copal is to be fused by a somewhat sudden application of heat; the drying oil is to be heated to a temperature a little under ebullition, and it is to be added by small portions at a time to the melted copal. When this combination is made, and the heat a little abated, the essence of turpentine, likewise previously heated, is to be introduced by degrees: some of the volatile oil will be dissipated at first; but more being added, the union will take place. Great care must be taken to prevent the turpentine vapour from catching fire, which might occasion serious accidents to the operator. When the varnish is made, and has cooled down to about the 130th degree of Fahr., it may be strained through a filter, to separate the impurities and undissolved copal.
Almost all varnish-makers think it indispensable to combine the drying oil with the copal, before adding the oil of turpentine; but in this they are mistaken. Boiling oil of turpentine combines very readily with fused copal; and, in some cases, it would probably be preferable to commence the operation with it, adding it in successive small quantities. Indeed, the whitest copal varnish can be made only in this way; for if the drying oil have been heated to nearly its boiling point, it becomes coloured, and darkens the varnish.
This varnish improves in clearness by keeping. Its consistence may be varied by varying the proportions of the ingredients, within moderate limits. Good varnish, applied in summer, should become so dry in 24 hours that the dust will not stick to it, nor receive an impression from the fingers. To render it sufficiently dry and hard for polishing, it must be subjected for several days to the heat of a stove.
_Milk of wax_, is a valuable varnish, which may be prepared as follows:--Melt in a porcelain capsule a certain quantity of white wax, and add to it, while in fusion, an equal quantity of spirit of wine, of sp. gr. 0·830; stir the mixture, and pour it upon a large porphyry slab. The granular mass is to be converted into a paste by the muller, with the addition, from time to time, of a little alcohol; and as soon as it appears to be smooth and homogeneous, water is to be introduced in small quantities successively, to the amount of four times the weight of the wax. This emulsion is to be then passed through canvas, in order to separate such particles as may be imperfectly incorporated.
The _milk of wax_, thus prepared, may be spread with a smooth brush upon the surface of a painting, allowed to dry, and then fused by passing a hot iron (salamander) over its surface. When cold, it is to be rubbed with a linen cloth to bring out the lustre. It is to the unchangeable quality of an encaustic of this nature, that the antient paintings upon the walls of Herculaneum and Pompeii owe their freshness at the present day.
The most recent practical account of the manufacture of varnishes, is that communicated by Mr. J. Wilson Neil to the Society of Arts, and published in the 49th volume of their “Transactions.”
The building or shed wherein varnish is made, ought to be quite detached from any buildings whatever, to avoid accidents by fire. For general purposes, a building about 18 feet by 16 is sufficiently large for manufacturing 4000 gallons and upwards annually, provided there are other convenient buildings for the purpose of holding the utensils, and warehousing the necessary stock.
Procure a copper pan, made like a common washing-copper, which will contain from fifty to eighty gallons, as occasion may require; when wanted, set it upon the boiling furnace, and fill it up with linseed oil within five inches of the brim. Kindle a fire in the furnace underneath, and manage the fire so that the oil shall gradually, but slowly, increase in heat for the first two hours; then increase the heat to a gentle simmer; and if there is any scum on the surface, skim it off with a copper ladle, and put the skimming away. Let the oil boil gently for three hours longer; then introduce, by a little at a time, one quarter of an ounce of the best calcined magnesia for every gallon of oil, occasionally stirring the oil from the bottom. When the magnesia is all in, let the oil boil rather smartly for one hour; it will then be sufficient. Lay a cover over the oil, to keep out the dust while the fire is withdrawn and extinguished by water; next uncover the oil, and leave it till next morning; and then, while it is yet hot, ladle it into the carrying-jack, or let it out through the pipe and cock; carry it away, and deposit it in either a tin or leaden cistern, for wooden vessels will not hold it; let it remain to settle for at least three months. The magnesia will absorb all the acid and mucilage from the oil, and fall to the bottom of the cistern, leaving the oil clear and transparent, and fit for use. Recollect, when the oil is taken out, not to disturb the bottoms, which are only fit for black paint.
GENERAL OBSERVATIONS AND PRECAUTIONS TO BE OBSERVED IN MAKING VARNISHES.
Set on the boiling-pot with 8 gallons of oil; kindle the fire; then lay the fire in the gum-furnace; have as many 8lb. bags of gum-copal all ready weighed up, as will be wanted; put one 8lb. into the pot, put fire to the furnace, set on the gum-pot; in three minutes (if the fire is brisk) the gum will begin to fuse and give out its gas, steam, and acid; stir and divide the gum, and attend to the rising of it, as before directed. 8lbs. of copal take in general from sixteen to twenty minutes in fusing, from the beginning till it gets clear like oil, but the time depends very much on the heat of the fire, and the attention of the operator. During the first twelve minutes, while the gum is fusing, the assistant must look to the oil, and bring it to a smart simmer; for it ought to be neither too hot, nor yet too cold, but in appearance beginning to boil, which he is strictly to observe, and, when ready, to call out, “Bear a hand!” Then immediately both lay hold of a handle of the boiling-pot, lift it right up, so as to clear the plate, carry it out and place it on the ash-bed, the maker instantly returning to the gum-pot, while the assistant puts three copper ladlefuls of oil into the copper pouring-jack, bringing it in and placing it on the iron plate at the back of the gum-pot to keep hot until wanted. When the maker finds the gum is nearly all completely fused, and that it will in a few minutes be ready for the oil, let him call out, “Ready oil!” The assistant is then to lift up the oil-jack with both hands, one under the bottom and the other on the handle, laying the spout over the edge of the pot, and wait until the maker calls out, “Oil!” The assistant is then to pour in the oil as before directed, and the boiling to be continued until the oil and gum become concentrated, and the mixture looks clear on the glass; the gum-pot is now to be set upon the brick-stand until the assistant puts three more ladlefuls of hot oil into the pouring-jack, and three more into a spare tin for the third run of gum. There will remain in the boiling-pot still 3-1/2 gallons of oil. Let the maker put his right hand down the handle of the gum-pot near to the side, with his left hand near the end of the handle, and with a firm grip lift the gum-pot, and deliberately lay the edge of the gum-pot over the edge of the boiling-pot until all its contents run into the boiling-pot. Let the gum-pot be held, with its bottom turned upwards, for a minute right over the boiling-pot. Observe, that whenever the maker is beginning to pour, the assistant stands ready with a thick piece of old carpet, without holes, and sufficiently large to cover the mouth of the boiling-pot should it catch fire during the pouring, which will sometimes happen if the gum-pot is very hot; should the gum-pot fire, it has only to be kept bottom upwards, and it will go out of itself; but if the boiling-pot should catch fire, during the pouring, let the assistant throw the piece of carpet quickly over the blazing pot, holding it down all round the edges; in a few minutes it will be smothered. The moment the maker has emptied the gum-pot, he throws into it half a gallon of turpentine, and with the _swish_ immediately washes it from top to bottom, and instantly empties it into the flat tin jack: he wipes the pot dry, and puts in 8lbs. more gum, and sets it upon the furnace; proceeding with this run exactly as with the last, and afterwards with the third run. There will then be 8 gallons of oil and 24lbs. of gum in the boiling-pot, under which keep up a brisk strong fire until a scum or froth rises and covers all the surface of the contents, when it will begin to rise rapidly. Observe, when it rises near the rivets of the handles, carry it from the fire, and set it on the ash-bed, stir it down again, and scatter in the driers by a little at a time; keep stirring, and if the frothy head goes down, put it upon the furnace, and introduce _gradually_ the remainder of the driers, always carrying out the pot when the froth rises near the rivets. In general, if the fire be good, all the time a pot requires to boil, from the time of the last gum being poured in, is about three and a half or four hours; but _time_ is no criterion for a beginner to judge by, as it may vary according to the weather, the quality of the oil, the quality of the gum, the driers, or the heat of the fire, &c.; therefore, about the third hour of boiling, try it on a bit of glass, and keep it boiling until it feels strong and stringy between the fingers; it is then boiled sufficiently to carry it on the ash-bed, and to be stirred down until it is cold enough to mix, which will depend much on the weather, varying from half an hour, in dry frosty weather, to one hour in warm summer weather. Previous to beginning to mix, have a sufficient quantity of turpentine ready, fill the pot, and pour in, stirring all the time at the top or surface, as before directed, until there are fifteen gallons, or five tins of oil of turpentine introduced, which will leave it quite thick enough if the gum is good, and has been well run; but if the gum was of a weak quality, and has not been well fused, there ought to be no more than twelve gallons of turpentine mixed, and even that may be too much. Therefore, when twelve gallons of turpentine have been introduced, have a flat saucer at hand, and pour into it a portion of the varnish, and in two or three minutes it will show whether it is too thick; if not sufficiently thin, add a little more turpentine, and strain it off quickly. As soon as the whole is stored away, pour in the turpentine washings, with which the gum-pots have been washed, into the boiling-pot, and with the swish quickly wash down all the varnish from the pot sides; afterwards, with a large piece of woollen rag dipped in pumice-powder, wash and polish every part of the inside of the boiling-pot, performing the same operation on the ladle and stirrers; rinse them with the turpentine washings, and at last rinse them altogether in clean turpentine, which also put to the washings; wipe dry with a clean soft rag the pot, ladle, stirrer, and funnels, and lay the sieve so as to be completely covered with turpentine, which will always keep it from gumming up. The foregoing directions concerning running the gum, and pouring in the oil, and also boiling off and mixing, are, with very little difference, to be observed in the making of all sorts of copal varnishes, except the differences of the quantities of oil, gum, &c., which will be found under the various descriptions by name, which will be hereafter described.
The choice of linseed oil is of peculiar consequence to the varnish-maker. Oil from fine full-grown ripe seed, when viewed in a phial, will appear limpid, pale, and brilliant; it is mellow and sweet to the taste, has very little smell, is specifically lighter than impure oil, and, when clarified, dries quickly and firmly, and does not materially change the colour of the varnish when made, but appears limpid and brilliant.
_Copal varnishes for fine paintings, &c._--Fuse 8 lbs. of the very cleanest pale African gum copal, and, when completely run fluid, pour in two gallons of hot oil, old measure; let it boil until it will string very strong; and in about fifteen minutes, or while it is yet very hot, pour in three gallons of turpentine, old measure, and got from the top of a cistern. Perhaps during the mixing, a considerable quantity of the turpentine will escape; but the varnish will be so much the brighter, transparent, and fluid; and will work freer, dry more quickly, and be very solid and durable when dry. After the varnish has been strained, if it is found too thick, before it is quite cold, heat as much turpentine, and mix with it, as will bring it to a proper consistence.
_Cabinet varnish._--Fuse 7 lbs. of very fine African gum copal, and pour in half a gallon of pale clarified oil; in three or four minutes after, if it feel stringy, take it out of doors, or into another building where there is no fire, and mix with it three gallons of turpentine; afterwards strain it, and put it aside for use. This, if properly boiled, will dry in ten minutes; but if too strongly boiled, will not mix at all with the turpentine; and _sometimes_, when boiled with the turpentine, will mix, and yet refuse to incorporate with any other varnish less boiled than itself: therefore it requires a nicety which is only to be learned from practice. This varnish is chiefly intended for the use of japanners, cabinet-painters, coach-painters, &c.
_Best body copal varnish for coach-makers, &c._--This is intended for the body parts of coaches and other similar vehicles, intended for polishing.
Fuse 8 lbs. of fine African gum copal; add two gallons of clarified oil (old measure); boil it very slowly for four or five hours, until quite stringy; mix with three gallons and a half of turpentine; strain off, and pour it into a cistern. As they are too slow in drying, coach-makers, painters, and varnish-makers, have introduced to two pots of the preceding varnish, one made as follows:--
8 lbs. of fine pale gum animé;
2 gallons of clarified oil;
3-1/2 gallons of turpentine.
To be boiled four hours.
_Quick drying body copal varnish, for coaches, &c._
(1.) 8 lbs. of the best African copal
2 gallons of clarified oil;
1/2 lb. of dried sugar of lead;
3-1/2 gallons of turpentine.
Boiled till stringy, and mixed and strained.
(2.) 8 lbs. of fine gum animé;
2 gallons of clarified oil;
1/4 lb. of white copperas;
3-1/2 gallons of turpentine.
Boiled as before.
To be mixed and strained while hot into the other pot. These two pots mixed together will dry in six hours in winter, and in four in summer; it is very useful for varnishing old work on dark colours, &c.
_Best pale carriage varnish._
(1.) 8 lbs. 2d sorted African copal;
2-1/2 gallons of clarified oil.
Boiled till very stringy.
1/4 lb. of dried copperas;
1/4 lb. of litharge;
5-1/2 gallons of turpentine.
Strained, &c.
(2.) 8 lbs. of 2d sorted gum animé;
2-1/2 gallons of clarified oil;
1/4 lb. of dried sugar of lead;
1/4 lb. of litharge;
5-1/2 gallons of turpentine.
Mix this to the first while hot.
This varnish will dry hard, if well boiled, in four hours in summer, and in six in winter. As the name denotes, it is intended for the varnishing of the wheels, springs, and carriage parts of coaches, chaises, &c.; also, it is that description of varnish which is generally sold to and used by house-painters, decorators, &c., as from its drying quality and strong gloss, it suits their general purposes well.
_Second carriage varnish._
8 lbs. of 2d sorted gum animé;
2-3/4 gallons of fine clarified oil;
5-1/4 gallons of turpentine;
1/4 lb. of litharge;
1/4 lb. of dried sugar of lead;
1/4 lb. of dried copperas.
Boiled and mixed as before.
_Wainscot varnish._
8 lbs. of 2d sorted gum animé;
3 gallons of clarified oil;
1/4 lb. of litharge;
1/4 lb. of dried sugar of lead;
5-1/2 gallons of turpentine.
To be well boiled until it strings very strong, and then mixed
and strained.
Mahogany varnish is made either with the same proportions, with a little darker gum; otherwise it is wainscot varnish, with a small portion of gold size.
_Black japan_, is made by putting into the set-pot 48 pounds of Naples, or any other of the foreign asphaltums (except the Egyptian). As soon as it is melted, pour in 10 gallons of raw linseed oil; keep a moderate fire, and fuse 8 pounds of dark gum animé in the gum-pot; mix it with 2 gallons of hot oil, and pour it into the set-pot. Afterwards fuse 10 pounds of dark or sea amber in the 10 gallon iron pot; keep stirring it while fusing; and whenever it appears to be overheated, and rising too high in the pot, lift it from the fire for a few minutes. When it appears completely fused, mix in 2 gallons of hot oil, and pour the mixture into the set-pot; continue the boiling for 3 hours longer, and during that time introduce the same quantity of driers as before directed: draw out the fire, and let it remain until morning; then boil it until it rolls hard, as before directed: leave it to cool, and afterwards mix with turpentine.
_Pale amber varnish._--Fuse 6 pounds of fine picked, very pale transparent amber in the gum-pot, and pour in 2 gallons of hot clarified oil. Boil it until it strings very strong. Mix with 4 gallons of turpentine. This will be as fine as body copal, will work very free, and flow well upon any work it is applied to: it becomes very hard, and is the most durable of all varnishes; it is very excellent to mix in copal varnishes, to give them a hard and durable quality. Observe; amber varnish will always require a long time before it is ready for polishing.
_Best Brunswick black._--In an iron pot, over a slow fire, boil 45 pounds of foreign asphaltum for at least 6 hours; and during the same time boil in another iron pot 6 gallons of oil which has been previously boiled. During the boiling of the 6 gallons, introduce 6 pounds of litharge gradually, and boil until it feels stringy between the fingers; then ladle or pour it into the pot containing the boiling asphaltum. Let the mixture boil until, upon trial, it will roll into hard pills; then let it cool, and mix it with 25 gallons of turpentine, or until it is of a proper consistence.
_Iron-work black._--Put 48 pounds of foreign asphaltum into an iron pot, and boil for 4 hours. During the first 2 hours, introduce 7 pounds of red lead, 7 pounds of litharge, 3 pounds of dried copperas, and 10 gallons of boiled oil; add 1 eight-pound run of dark gum, with 2 gallons of hot oil. After pouring the oil and gum, continue the boiling 2 hours, or until it will roll into hard pills like japan. When cool, thin it off with 30 gallons of turpentine, or until it is of a proper consistence. This varnish is intended for blacking the iron-work of coaches and other carriages, &c.
_A cheap Brunswick black._--Put 28 pounds of common black pitch, and 28 pounds of common asphaltum made from gas tar, into an iron pot; boil both for 8 or 10 hours, which will evaporate the gas and moisture; let it stand all night, and early next morning, as soon as it boils, put in 8 gallons of boiled oil; then introduce, gradually, 10 pounds of red lead, and 10 pounds of litharge, and boil for 3 hours, or until it will roll very hard. When ready for mixing, introduce 20 gallons of turpentine, or more, until of a proper consistence. This is intended for engineers, founders, ironmongers, &c.; it will dry in half an hour, or less, if properly boiled.
_Axioms observed in the making of copal varnishes._--The more minutely the gum is run, or fused, the greater the quantity, and the stronger the produce. The more regular and longer the boiling of the oil and gum together is continued, the more fluid or free the varnish will extend on whatever it is applied to. When the mixture of oil and gum is too suddenly brought to string by too strong a heat, the varnish requires more than its just proportion of turpentine to thin it, whereby its oily and gummy quality is reduced, which renders it less durable; neither will it flow so well in laying on. The greater proportion of oil there is used in varnishes, the less they are liable to crack, because the tougher and softer they are. By increasing the proportion of gum in varnishes, the thicker will be the stratum, the firmer they will set solid, and the quicker they will dry. When varnishes are quite new made, and must be sent out for use before they are of sufficient age, they must always be left thicker than if they were to be kept the proper time. Varnish made from African copal alone possesses the most elasticity and transparency. Too much driers in varnish render it opaque and unfit for delicate colours. Copperas does not combine with varnish, but only hardens it. Sugar of lead does combine with varnish. Turpentine improves by age; and varnish by being kept in a warm place. All copal or oil varnishes require age before they are used.
_Concluding observations._--All body varnishes are intended and ought to have 1-1/2 lbs. of gum to each gallon of varnish, when the varnish is strained off, and cold; but as the _thinning up_, or quantity of turpentine required to bring it to its proper consistence, depends very much upon the degree of boiling the varnish has undergone, therefore, when the gum and oil have not been strongly boiled, it requires less turpentine for that purpose; whereas, when the gum and oil are very strongly boiled together, a pot of 20 gallons will require perhaps 3 gallons above the regular proportionate quantity; and if mixing the turpentine is commenced too soon, and the pot not sufficiently cool, there will be frequently above a gallon and a half of turpentine lost by evaporation.
All carriage, wainscot, and mahogany varnish ought to have fully 1 pound of gum for each gallon, when strained and cold; and should one pot require more than its proportion of turpentine, the following pot can easily be left not quite so strongly boiled; then it will require less turpentine to thin it up.
Gold sizes, whether pale or dark, ought to have fully half a pound of good gum copal to each gallon, when it is finished; and the best black japan, to have half a pound of good gum, or upwards, besides the quantity of asphaltum.
_Fine mastic, or picture varnish._--Put 5 pounds of fine picked gum mastic into a new 4-gallon tin bottle; get ready 2 pounds of glass, bruised as small as barley; wash it several times; afterwards dry it perfectly, and put it into the bottle with 2 gallons of turpentine that has settled some time; put a piece of soft leather under the bung; lay the tin on a sack upon the counter, table, or any thing that stands solid; begin to agitate the tin, smartly rolling it backward and forward, causing the gum, glass, and turpentine, to work as if in a barrel-churn for at least 4 hours, when the varnish may be emptied out into any thing sufficiently clean, and large enough to hold it. If the gum is not all dissolved, return the whole into the bottle, and agitate as before, until all the gum is dissolved; then strain it through fine thin muslin into a clean tin bottle: leave it uncorked, so that the air can get in, but no dust; let it stand for 9 months, at least, before it is used; for the longer it is kept, the tougher it will be, and less liable to chill or bloom. To prevent mastic varnish from chilling, boil 1 quart of river sand with 2 ounces of pearl-ashes; afterwards wash the sand three or four times with hot water, straining it each time; put the sand on a soup-plate to dry, in an oven; and when it is of a good heat, pour half a pint of hot sand into each gallon of varnish, and shake it well for 5 minutes; it will soon settle, and carry down the moisture of the gum and turpentine, which is the general cause of mastic varnish chilling on paintings.
_Common mastic varnish._--Put as much gum mastic, unpicked, into the gum-pot as may be required, and to every 2-3/4 pounds of gum pour in 1 gallon of cold turpentine; set the pot over a very moderate fire, and stir it with the stirrer; be careful, when the steam of the turpentine rises near the mouth of the pot, to cover it with the carpet, and carry it out of doors, as the vapour is very apt to catch fire. A few minutes’ low heat will perfectly dissolve 8 pounds of gum, which will, with 4 gallons of turpentine, produce, when strained, 4-1/2 gallons of varnish; to which add, while yet hot, 5 pints of pale turpentine varnish, which improves the body and hardness of the mastic varnish.
_Crystal varnish_, may be made either in the varnish-house, drawing-room, or parlour. Procure a bottle of Canada balsam, which can be had at any druggist’s; draw out the cork, and set the bottle of balsam at a little distance from the fire, turning it round several times, until the heat has thinned it; then have something that will hold as much as double the quantity of balsam; carry the balsam from the fire, and, while fluid, mix it with the same quantity of good turpentine, and shake them together until they are well incorporated: in a few days the varnish is fit for use, particularly if it is poured into a half-gallon glass or stone bottle, and kept in a gentle warmth. This varnish is used for maps, prints, charts, drawings, paper ornaments, &c.; and when made upon a larger scale, requires only warming the balsam to mix with the turpentine.
_White hard spirit-of-wine varnish._--Put 5 pounds of gum sandarac into a 4-gallon tin bottle, with 2 gallons of spirits of wine, 60 over proof, and agitate it until dissolved, exactly as directed for the best mastic varnish, recollecting, if washed glass is used, that it is convenient to dip the bottle containing the gum and spirits into a copperful of hot water every 10 minutes--the bottle to be immersed only 2 minutes at a time--which will greatly assist the dissolving of the gum; but, above all, be careful to keep a firm hold over the cork of the bottle, otherwise the rarefaction will drive the cork out with the force of a shot, and perhaps set fire to the place. The bottle, every time it is heated, ought to be carried away from the fire; the cork should be eased a little, to allow the rarefied air to escape; then driven tight, and the agitation continued in this manner until all the gum is properly dissolved; which is easily known by having an empty tin can to pour the varnish into, until near the last, which is to be poured into a gallon measure. If the gum is not all dissolved, return the whole into the 4-gallon tin, and continue the agitation until it is ready to be strained, when every thing ought to be quite ready, and perfectly clean and dry, as oily tins, funnels, strainers, or any thing damp, or even cold weather, will chill and spoil the varnish. After it is strained off, put into the varnish 1 quart of very pale turpentine varnish, and shake and mix the two well together. Spirit varnishes should be kept well corked: they are fit to use the day after being made.
_Brown hard spirit varnish_--is made by putting into a bottle 3 pounds of gum sandarac, with 2 pounds of shellac, and 2 gallons of spirits of wine, 60 over proof; proceeding exactly as before directed for the white hard varnish, and agitating it when cold, which requires about 4 hours’ time, without any danger of fire; whereas, making any spirit varnish by heat is always attended with danger. No spirit varnish ought to be made either near a fire or by candle light. When this brown hard is strained, add 1 quart of turpentine varnish, and shake and mix it well: next day it is fit for use.
The _Chinese varnish_, comes from a tree, which grows in Cochin-China, China, and Siam. It forms the best of all varnishes.
_Gold lacker._--Put into a clean 4-gallon tin, 1 pound of ground turmeric, 1-1/2 ounces of powdered gamboge, 3-1/2 pounds of powdered gum sandarac, 3/4 of a pound of shellac, and 2 gallons of spirits of wine. After being agitated, dissolved, and strained, add 1 pint of turpentine varnish, well mixed.
_Red spirit lacker._
2 gallons of spirits of wine;
1 pound of dragon’s blood;
3 pounds of Spanish annotto;
3-1/4 pounds of gum sandarac;
2 pints of turpentine.
Made exactly as the yellow gold lacker.
_Pale brass lacker._
2 gallons of spirits of wine;
3 ounces of Cape aloes, cut small;
1 pound of fine pale shellac;
1 ounce gamboge, cut small.
No turpentine varnish. Made exactly as before.
But observe, that those who make lackers, frequently want some paler, and some darker, and sometimes inclining more to the particular tint of certain of the component ingredients. Therefore, if a 4-ounce phial of a strong solution of each ingredient be prepared, a lacker of any tint can be produced at any time.
_Preparation of linseed oil for making varnishes._--Put 25 gallons of linseed oil into an iron or copper pot that will hold at least 30 gallons; put a fire under, and gradually increase the heat, so that the oil may only simmer, for 2 hours; during that time the greatest part of its moisture evaporates; if any scum arises on the surface, skim it off, and put that aside for inferior purposes. Then increase the gradually, and sprinkle in, by a little at a time, 3 lbs. of scale litharge, 3 lbs. of good red lead, and 2 lbs. of Turkey umber, all well dried and free from moisture. If any moist driers are added, they will cause the oil to tumefy; and, at the same time, darken it, causing it to look opaque and thick, ropy and clammy, and hindering it from drying and hardening in proper time; besides, it will lie on the working painting like a piece of bladder skin, and be very apt to rise in blisters. As soon as all the driers are added to the oil, keep quietly stirring the driers from the bottom of the pot; otherwise they will burn, which will cause the oil to blacken and thicken before it is boiled enough. Let the fire be so regulated that the oil shall only boil slowly for three hours from the time all the driers were added; if it then ceases to throw up any scum, and emits little or no smoke, it is necessary to test its temperature by a few quill tops or feathers. Dip a quill top in the oil every two minutes, for when the oil is boiled enough, the quill top will crackle or curl up quite burnt; if so, draw out the fire immediately, and let the oil remain in the pot at least from 10 to 24 hours, or longer if convenient, for the driers settle much sooner when the oil is left to cool in the pot, than when it is immediately taken out.
_Poppy oil._--Into four pints of pure soft water, put two ounces of foreign white vitriol; warm the water in a clean copper pan, or glazed earthen jar, until the vitriol is dissolved; pour the mixture into a clean glass or stone bottle, large enough to contain three gallons; then add to the solution of vitriol one gallon and a half of poppy oil, cork and agitate the bottle regularly and smartly for at least two hours; then pour out the contents into a wide earthenware dish: leave it at rest for eight days, when the oil will be clean and brilliant on the surface, and may be taken off with a spoon or flat skimmer, and put up in a glass bottle and exposed to the light, which in a few weeks renders the oil exceedingly limpid and colourless.
_Nut-oil, or oil of walnuts_, is extracted by expression; and that which is extracted without heat, is certainly the most pale, pure, and nutritive seasoning, and retains an exquisite taste of the fruit. That designed for the arts is of inferior quality, and is plentifully imported to us from France; the heat it undergoes in its torrefaction, previous to its expression, disposes it to dry more quickly than that expressed by the cold process; but, at the same time, the heat, though it frees it from its unctuous quality, gives it more colour. When it has been extracted by the cold process, it may be prepared in the same way as directed for the poppy oil.
In the above article I have retained the workmen’s names--gum, white vitriol, &c., instead of resin, sulphate of zinc, &c.
VEINS (_Filons_, Fr.; _Gänge_, Germ.); are the fissures or rents in rocks, which are filled with peculiar mineral substances, most commonly metallic ores.
VEIN STONES, or GANGUES, are the mineral substances which accompany, and frequently enclose, the metallic ores.
VELLUM, is a fine sort of PARCHMENT, which see.
VELVET (_Velours_, Fr.; _Sammet_, Germ.); a peculiar stuff, the nature of which is explained under FUSTIAN and TEXTILE FABRICS.
VENETIAN CHALK, is STEATITE.
VENUS, is the mythological name of copper.
VENTILATION, or the renewal of fresh air in stagnant places, is nowhere exhibited to such advantage as in the coal mines of Northumberland and Durham, where Mr. Buddle has carried well nigh to systematic perfection the plan of coursing the air through the winding galleries, originally contrived about the year 1760, by Mr. James Spedding, of Workington, the ablest pitman of his day.[69] He converted the whole of the passages into air-pipes, so to speak, drew the current of air from the downcast pit, then traversed it up and down, and round about, through the several sheths of the workings, so that no particular gallery was left without a current of air. He thereby succeeded in actually expelling the noxious gases from the mines; those demons, which in Germany, at no remote era, were wont to be combated by the priests with impotent exorcisms or pious frauds. Before Mr. Buddle introduced his improvements, he has known the air to be led through a series of workings, thirty miles long, before it made its exit. There is in every coal mine an experienced corps, called wastemen, because they travel over the waste, or the exhausted regions, who can tell at once, by the whistling sound which the air makes at the crevices in certain partitions and doors, whether the ventilation be in good condition or not. They hear these stoppings begin to _sing_ or _call_, as they say, whenever an interruption takes place in any point of the labyrinthian line. Another indication of something being wrong, is when the doors get so heavy, that the boys in attendance upon them find them difficult to shut or open. The instant such a defect is discovered by any one, he cries aloud, “Holloa, there is something wrong--the doors are calling!”
[69] Mining engineers use the term _good pitman_, as admirals do _good
seaman_, to denote a proficient in his calling.
In Mr. Spedding’s system, the whole of the return air came in one current to his rarefying furnace (see letter C, _fig._ 1158.), whether it was at the explosive point or not. This distribution was often fraught with such danger, that a torrent of water had to be kept in readiness, under the name of the waterfall, to be let down to extinguish the fire in a moment. Many explosions at that time occurred, from the furnaces below, and also down through tubes from the furnaces above-ground.
About the year 1807, Mr. Buddle had his attention intensely occupied with this most important object, and then devised his plan of a divided current, carrying that portion through the active furnace C, _fig._ 1158., and the portion of the air from the _foul_ workings of the air which, descending in the downcast pit A, coursed through the _clean_ workings, up the dumb furnace D, till it reached a certain elevation in B, the upcast pit, above the fireplace. The pitmen had a great aversion, however, at first, to adopt this plan, as they thought that the current of air, by being split, would lose its ventilating power; but they were, ere long, convinced by Mr. Buddle to the contrary. He divides the main current into two separate streams, at the bottom of the pit A, as shown by darts in the figure; the feathered ones, representing that part of the pit in which the course of the current of air is free from explosive mixture, or does not contain above one-thirtieth of carburetted hydrogen, as indicated by its effect upon the flame of a candle. The naked darts denote the portions of the mine where the air, being charged to the firing point, is led off towards D, the dumb furnace, which communicates with the hot upcast shaft, out of reach of the flame, and thence derives its power of draught. By suitable alterations in the stoppings (see the various transverse lines, and the crosses), any portion of the workings may, by the agency of the furnace, be laid out of, or brought within, the course of the vitiated current, at the pleasure of the skilful mine-viewer; so that, if he found it necessary, he could confine, by proper arrangements of his furnace, all the vitiated current to a mere gas-pipe or drift, and direct it wholly through the dumb furnace. During a practice of twenty years, Mr. Buddle has not met with any accident in consequence of a defect in the stoppings preventing the complete division of the air. The engineer has it thus within his power to detach or insulate those portions of the mine in which there is a great exudation of gas, from the rest; and, indeed, he is continually making changes, borrowing and lending currents, so to speak; sometimes laying one division or panel upon the one air-course, and sometimes upon the other, just to suit the immediate emergency. As soon as any district has ceased to be dangerous, by the exhaustion of the gas-blowers, it is transferred from the foul to the pure air course, where gunpowder may be safely used, as also candles, instead of Davy’s lamps, which give less light.
The quantity of air put down into the Wallsend colliery, at the time of the last dreadful accident, 18th June, 1835, was not less than 5000 cubic feet per minute, whence it has been justly inferred that the explosion was caused by the rashness of a wasteman carrying a light through a door into a foul drift.
Till the cutting out of the pillars commences (see the right end of the diagram), the ventilation of the several passages, boards, &c., may be kept perfect, supposing the working extended no further than _a_, or _b_; because, as long as there are pillars standing, every passage may be converted into an air-conduit, for leading a current of air in any direction, either to C, the burning, or D, the dumb furnace. But the first pillar that is removed deranges the ventilation at that spot, and takes away the means of carrying the air into the further recess towards _c_. In taking out the pillars, the miners always work to windward, that is to say, against the stream of air; so that, whatever gas may be evolved, shall be immediately carried off from the people at work. When a range of pillars has been removed, as at _d_, _e_, _f_, no power remains of dislodging the gas from the section of the mine beyond _a_, _b_; and as the pillars are successively cut away to the left hand of the line _a_, _b_, the size of the _goaf_, or void, is increased. This vacuity is a true gas-holder, or reservoir, continually discharging itself at the points _g_, _h_, _i_, into the circulating current, to be carried off by the gas-pipe drift at the dumb furnace, but not to be suffered ever to come in contact with flame of any description. The next range of working, is the line of pillars to the left of _a_, _b_; the coal having been entirely cleared out of the space to the right, where the place of the pillars is marked by dotted lines. The roof in the waste soon falls down, and gets fractured up to the next seam of coal, called the yard-coal seam, which, abounding in gas, sends it down in large quantities, and keeps the immense gasometer, or goaf below, continually replenished. See STOVE.
VERATRINE, is a vegetable alkali, of a poisonous nature, extracted from the seeds of the _Veratrum sabadilla_, the roots of the _Veratrum album_, or white hellebore, and of _Colchicum autumnale_, or meadow saffron, in which plants it exists combined chiefly with gallic acid. It is obtained in the form of a white powder. It has an acrid, burning taste, but without any bitterness; it has no smell; but when snuffed into the nostrils, it excites violent and dangerous sneezing. It melts at a heat of 122° F., and concretes, on cooling, into a transparent yellowish mass. It restores the blue colour of reddened litmus paper. It is hardly soluble in water or ether, but abundantly in alcohol. It consists of--carbon 66·75, hydrogen 8·54, nitrogen 5·04, and oxygen 19·60. Its saline compounds have an acrid and burning taste. Veratrine resembles strychnine and brucine, in its effects upon living bodies, producing tetanus and death in a moderate dose; notwithstanding which, it has been prescribed by some of our poison doctors, especially mixed with hog’s lard, in the form of frictions on the forehead, for nervous maladies; but seldom, I believe, with any good effects.
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A Dictionary of Arts, Manufactures and MinesChapter M: D’Arcet states the analysis of Marseilles soap at (12)
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